Yamaha 2005 MT-01 Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-15

6

EAU22390

Checking the front and rear
brake pads

The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.

EAU36890

Front brake pads

Each front brake pad is provided with
wear indicators, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicators while applying
the brake. If a brake pad has worn to

the point that a wear indicator almost
touches the brake disc, have a Yamaha
dealer replace the brake pads as a set.

EAU36720

Rear brake pads

Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.

EAU36730

Checking the brake and clutch
fluid levels

Front brake

Rear brake

1. Brake pad wear indicator

1. Brake pad wear indicator groove

1. Minimum level mark

1. Minimum level mark

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Summary of Contents for 2005 MT-01

Page 1: ...5YU 28199 20 MT 01T OWNER S MANUAL ...

Page 2: ...U5YU20E0 book Page 2 Thursday November 18 2004 3 42 PM ...

Page 3: ... enjoy all advantages of your MT 01 The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and oth ers from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer ...

Page 4: ...our motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bys...

Page 5: ...L 2004 by Yamaha Motor Co Ltd 1st edition November 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U5YU20E0 book Page 2 Thursday November 18 2004 3 42 PM ...

Page 6: ...intenance and lubrication chart 6 2 Removing and installing the cowling 6 5 Checking the spark plugs 6 6 Engine oil and oil filter cartridge 6 7 Air filter element 6 10 Checking the throttle cable free play 6 11 Valve clearance 6 11 Tires 6 11 Cast wheels 6 14 Clutch lever 6 14 Adjusting the rear brake light switch 6 14 Checking the front and rear brake pads 6 15 Checking the brake and clutch flui...

Page 7: ... Supporting the motorcycle 6 31 Troubleshooting 6 32 Troubleshooting chart 6 33 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 U5YU20E0 book Page 2 Thursday November 18 2004 3 42 PM ...

Page 8: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other moto...

Page 9: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exh...

Page 10: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearan...

Page 11: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fa...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5YU20E0 book Page 5 Thursday November 18 2004 3 42 PM ...

Page 13: ...manual Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 5PA 21568 00 U5YU20E0 book Page 6 Thursday November 18 2004 3 42 PM ...

Page 14: ...page 3 14 6 Shock absorber assembly compression damping force adjusting screw page 3 16 7 Shift pedal page 3 10 8 Shock absorber assembly spring preload adjusting nut page 3 16 9 Shock absorber assembly rebound damping force adjusting knob page 3 16 10 Engine oil drain bolt crankcase page 6 7 11 Engine oil drain bolt oil tank page 6 7 12 Engine oil filter cartridge page 6 7 13 Engine oil filler ca...

Page 15: ...ervoir page 6 15 4 Owner s tool kit page 6 1 5 Luggage strap holder page 3 18 6 Main fuse page 6 24 7 Fuse box page 6 24 8 Fuel injection system fuse page 6 24 9 Battery page 6 23 10 Front brake fluid reservoir page 6 15 11 Headlight page 6 26 12 Brake pedal page 3 11 U5YU20E0 book Page 2 Thursday November 18 2004 3 42 PM ...

Page 16: ...lever page 3 10 2 Left handlebar switches page 3 8 3 Main switch steering lock page 3 2 4 Multi function display page 3 5 5 Right handlebar switches page 3 8 6 Throttle grip page 6 11 7 Brake lever page 3 11 U5YU20E0 book Page 3 Thursday November 18 2004 3 42 PM ...

Page 17: ... LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code re regis teri...

Page 18: ...automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU36881 OFF All electrical systems are off The key can be removed NOTE This motorcycle is equipped with a fan for the muffler covers which is located under the seat After the main switch is turned to OFF if the temperature of the sensor for the muffler covers ex ceeds 55 C 131 F the fan ...

Page 19: ... off The key can be removed The steering must be locked before the key can be turned to CAUTION ECA11020 Do not use the parking position for an extended length of time other wise the battery may discharge EAU11002 Indicator and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neut...

Page 20: ...This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagnosis system See page 3 5 for an explanation of the self diagnosis de vice The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha d...

Page 21: ...tness control mode NOTE Be sure to turn the key to ON before using the SELECT and RESET but tons except for setting the brightness control mode Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to te...

Page 22: ... between the various tripmeter and odometer modes in the following order F TRIP TRIP 1 TRIP 2 ODO F TRIP To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi Se...

Page 23: ...ys re registered If the display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle CAUTION ECA11590 If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage Brightness control mode The brightness can be adjusted for the following the tachometer panel item num ber 1 the LCD item number 2 the ...

Page 24: ...dle brightness level by pushing the RESET button 7 Push the SELECT button and the multi function display will return to the odometer or tripmeter mode EAU12343 Handlebar switches Left 1 LCD 2 Item number 3 Brightness level 1 Tachometer needle 2 Item number 3 Brightness level 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch 5 Hazard switch U5YU20E0 book Page 8 Thursday November 18 2...

Page 25: ...switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU12732 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard light simultane...

Page 26: ... the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 20 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch ...

Page 27: ...the adjusting knob while holding the lever pushed away from the handlebar grip When the de sired position is obtained be sure to set it by aligning a groove on the adjusting knob with the mark on the brake lever EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake lever 2 Brake lever position adjusting knob 3 Dist...

Page 28: ...over NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11090 Make sure that the fuel tank cap is properly closed before riding EAU13210 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown WARNING EWA10880 Do not overfil...

Page 29: ...enance costs EAU13441 Catalytic converter This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10860 The exhaust system is hot after op eration Make sure that the exhaust system has cooled down before do ing any maintenance work CAUTION ECA10700 The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded gasoline The use of ...

Page 30: ...ng the front fork This front fork is equipped with spring preload adjusting bolts rebound damp ing force adjusting screws and com pression damping force adjusting screws WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork l...

Page 31: ... damping turn the adjusting screw on each fork leg in direction a To de crease the compression damping force and thereby soften the compression damping turn the adjusting screw on each fork leg in direction b 1 Current setting 2 Front fork collar Spring preload setting Minimum soft 0 Standard 2 Maximum hard 5 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 17 click s i...

Page 32: ...uipped with a spring preload adjust ing nut a rebound damping force ad justing knob and a compression damping force adjusting screw CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Spring preload Adjust the spring preload as follows 1 Loosen the locknut 2 To increase the spring preload and thereby harden the suspension turn the adjusting nut in d...

Page 33: ...and thereby harden the compres sion damping turn the adjusting screw in direction a To decrease the com pression damping force and thereby soften the compression damping turn the adjusting screw in direction b 1 Distance A Spring preload Minimum soft Distance A 155 0 mm 6 10 in Standard Distance A 150 0 mm 5 91 in Maximum hard Distance A 145 0 mm 5 71 in Tightening torque Locknut 42 Nm 4 2 m kgf 3...

Page 34: ...that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber EAU36700 Luggage...

Page 35: ... on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the sid...

Page 36: ... clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA10250 If a malfunction is noted have a Y...

Page 37: ... the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle sho...

Page 38: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wor...

Page 39: ...stem for leakage 6 15 6 15 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 15 6 15 Clutch Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check fluid level in...

Page 40: ...l pivoting points if necessary 6 20 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 20 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 21 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necess...

Page 41: ...stand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 20 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to CAUTION ECA15070 The following warning lights and in dicator light should come on for a few seconds then go off Fuel level warnin...

Page 42: ...he shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Alw...

Page 43: ...it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17081 0 1000 km 0 600 mi Avoid prolonged operation above 2800 r min 1000 1600 km 600 1000 mi Avoid prolonged operation above 3300 r min CAUTIO...

Page 44: ...engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn CAUTION ECA10380 Never park in an area where there are fire hazards such as grass or other flammable materials U5YU20E0 book Page 4 Thursday November 18 2004 3 42 PM ...

Page 45: ...ot familiar with mainte nance work have a Yamaha dealer do it for you EAU36710 Owner s tool kit The owner s tool kit is located on the bottom of the seat See page 3 14 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wren...

Page 46: ... 1000 km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Air filter element Replace 5 Clutch Check operation fluid level and vehicle for fluid leakage 6 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 7 Rear b...

Page 47: ...ughness Lubricate with lithium soap based grease Every 20000 km 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Sidestand Check operation Lubricate 17 Sidestand switch Check operation 18 Front fork Check operation and for oil leakage 19 Shock absorber assem bly Check operation and shock absorber for oil leakage 20 Rear suspension relay arm and connecting arm...

Page 48: ...cylinders and calipers as well as clutch master and release cylinders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if cracked or damaged 24 Front and rear brake switches Check operation 25 Moving parts and ca bles Lubricate 26 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate th...

Page 49: ...time the cowling needs to be removed and in stalled EAU36831 Cowling To remove the cowling Remove the bolts and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and then install the bolts NOTE Make sure that the grommet fits over the projection 1 Cowling 1 Cowling 2 Bolt 1 Cowling 2 Bolt 1 Cowling 2 Projection 3 Grommet U5YU20E0 book Page 5 Thur...

Page 50: ...could be defective Do not attempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark pl...

Page 51: ...l tem perature for an accurate oil level read ing the engine must have first completely cooled down and then warmed up again for several minutes to normal operating temperature 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level NOTE The engine oi...

Page 52: ...il tank to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt to drain the oil from the crankcase NOTE Skip steps 7 11 if the oil filter cartridge is not being replaced 7 Remove the rectifier regulator by removing the bolts 8 Remove the oil filter ca...

Page 53: ...n tighten it to the specified torque with a torque wrench 11 Install the rectifier regulator by in stalling the bolts and then tighten them to the specified torque 12 Install the engine oil drain bolts and then tighten them to the spec ified torques 1 Oil filter cartridge 2 Oil filter wrench 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torque...

Page 54: ...ke sure that no foreign mate rial enters the oil tank 16 Install the engine oil filler cap 17 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 18 Turn the engine off and then check the oil level and correct it if necessary 19 Install the cowling EAU36761 Air filter element The air ...

Page 55: ...cified in the periodic maintenance and lubrication chart EAU21780 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when t...

Page 56: ...nimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10470 Have a Yamaha dealer replace excessively worn tires Besides being illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake ...

Page 57: ...e is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ri...

Page 58: ...utch adjusting the clutch lever free play is not needed However it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride If the clutch lever free play does become excessive and shifting becomes rough or clutch slippage occurs causing poor acceler ation there may be air in the clutch sys tem If there is air in the hydraulic system have a Yamaha dea...

Page 59: ...oint that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU36720 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicato...

Page 60: ...ch reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance Be careful that water does not en ter the brake or clutch fluid reser voir when refilling ...

Page 61: ... The drive chain slack should be checked before each ride and adjusted if necessary EAU22771 To check the drive chain slack 1 Place the motorcycle on the side stand NOTE When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Move the rear wheel by pushing the motorcycle to locate the tight est portion of t...

Page 62: ...rques EAU23022 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows CAUTION ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain ...

Page 63: ... cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked b...

Page 64: ...pedal pivots should be lu bricated if necessary EAU23140 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease U5YU20E0 book Page 20 Thursday November 18 2004 3 42 PM ...

Page 65: ...rvals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on...

Page 66: ...ust be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha...

Page 67: ... to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water I...

Page 68: ...nstallation make sure that the battery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed typ...

Page 69: ...n the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Headlight fuse 3 Signaling system fuse 4 Ignition fuse 5 Muffler cover fan fuse 6 Backup fuse for odometer clock and immo bilizer system 7 Auto decompression fuse 8 ECU fuse 9 Parking lighting fuse 10 Spar...

Page 70: ...turning it coun terclockwise b Disconnect the headlight cou pler and then unhook the headlight bulb holder c Remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down d Place a new headlight bulb into position and then secure it with the bulb holder 1 Low beam headligh...

Page 71: ...ht lens Do not use a headlight bulb of a wattage higher than specified e Connect the coupler and then install the headlight bulb holder cover by turning it clockwise To replace the low beam headlight bulb a Disconnect the headlight cou pler and then remove the de fective bulb by turning it counterclockwise WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a...

Page 72: ... thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified c Connect the headlight coupler 2 Install the headlight unit by install ing the bolts 3 Have a Yamaha dealer adjust the headlight beam if necessary EAU24180 Tail brake light This model is equipped with an LED type of tail brake light If the t...

Page 73: ...N ECA11190 Do not overtighten the screw other wise the lens may break EAU36810 Replacing the license plate light bulb 1 Remove the license plate light cov er by removing the screws 2 Remove the license plate light lens by removing the screws 3 Remove the defective bulb by pull ing it out from the socket 4 Insert a new bulb into the socket 5 Install the license plate light lens by installing the sc...

Page 74: ...ace it as follows 1 Remove the headlight unit by re moving the bolts on each side NOTE Skip steps 2 and 7 if the auxiliary light bulb A is being replaced 2 To replace auxiliary light bulb B or C remove the corresponding headlight unit side cover bracket and the headlight unit side cover by removing the screws 1 Auxiliary light bulb A 2 Auxiliary light bulb B 3 Auxiliary light bulb C 1 Bolt U5YU20E...

Page 75: ...ance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in fro...

Page 76: ...use poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts m...

Page 77: ...ion Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quic...

Page 78: ...not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels other plastic parts and the muf flers Use only a soft clean cloth or sponge with mild detergent and water to clean plastic How ever if the mufflers cannot be th...

Page 79: ...ng the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces except the tita nium mufflers to prevent corrosion Cleaning the titanium mufflers This model is equipped with titanium mufflers which require the following special care Use only a soft clean cloth or sponge with mild detergent and water to clean the titanium muf flers However if the muffl...

Page 80: ...y excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26201 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover CAUTION ECA10810...

Page 81: ...round the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from ...

Page 82: ...artridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Fuel injection Manufacturer NIPPON INJECTOR Model quantity INP 101 2 Spark plug s Manufacturer model NGK DPR7EA 9 Manufacturer model DENSO X22EPR U...

Page 83: ...ype Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 120 0 mm 4 72 in Rear suspension Type Swingarm link suspension Spring shock absorbe...

Page 84: ...el warning light LED Engine trouble warning light LED Immobilizer system indicator light LED Fuses Main fuse 50 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 25 0 A Parking lighting fuse 10 0 A Muffler cover fan fuse 15 0 A ECU fuse 10 0 A Fuel injection system fuse 15 0 A Backup fuse 10 0 A Auto decompression fuse 15 0 A U5YU20E0 book Page 3 Thursday November 18 2004 3 42 P...

Page 85: ...ification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your mot...

Page 86: ...el is affixed to the frame under the seat See page 3 14 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label U5YU20E0 book Page 2 Thursday November 18 2004 3 42 PM ...

Page 87: ...ut off system 3 20 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator and warning lights 3 3 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 29 Luggage strap holders 3 18 M Main switch steering lock 3 2 Model label 9 2 Multi function display 3 5 N Neutral indicator light 3 3 P Parking 5 4 Part locations 2 1 Pass switch 3 9 Periodic...

Page 88: ...INDEX W Wheel bearings checking 6 23 Wheels 6 14 U5YU20E0 book Page 2 Thursday November 18 2004 3 42 PM ...

Page 89: ...U5YU20E0 book Page 3 Thursday November 18 2004 3 42 PM ...

Page 90: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2004 12 0 3 2 CR E ...

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