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Yamaha 2002 WaveRunner Owner'S/Operator'S Manual Download Page 95

4-16

E

●

Throttle cable (handlebar end) 
Squeeze the throttle lever and remove the

seal 

1

. Spray a rust inhibitor into the outer

cable. Refit the seal securely. 

●

Steering cable (handlebar end) 

●

Steering handle pivot shaft 
If the steering pivot shaft becomes loose,

tighten the band 

1

 until a satisfactory feel is

obtained. 

●

Steering cable (nozzle end) 

●

Nozzle pivot shaft 

E_F0M-13.book  Page 16  Monday, July 2, 2001  5:44 PM

Summary of Contents for 2002 WaveRunner

Page 1: ...uly 2001 1 5 1 CR F0M F8199 13 XL700 A E Printed on recycled paper YAMAHA MOTOR CORPORATION USA READ THIS MANUAL CAREFULLY BEFORE OPERATION OWNER S OPERATOR S MANUAL LIT 18626 04 39 XL700 U S A Edition 2002 WaveRunner ...

Page 2: ......

Page 3: ...aft is subse quently sold EJU01204 Important manual information In this manual information of particular importance is distinguished in the following ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator passengers a bystander or a person inspecting or repairing...

Page 4: ...E_F0M 13 book Page 2 Monday July 2 2001 5 44 PM ...

Page 5: ... S MANUAL CAREFULLY BEFORE OPERATING YOUR WATERCRAFT GENERAL AND SAFETY INFORMATION 1 FEATURES AND FUNCTIONS 2 OPERATION 3 MAINTENANCE AND CARE 4 TROUBLESHOOTING AND EMERGENCY PROCEDURES 5 APPENDIX 6 E_F0M 13 book Page 3 Monday July 2 2001 5 44 PM ...

Page 6: ...E_F0M 13 book Page 4 Monday July 2 2001 5 44 PM ...

Page 7: ...mation 1 8 Limitations on who may operate the watercraft 1 8 Cruising limitations 1 9 Operation requirements 1 10 Recommended equipment 1 12 Hazard information 1 13 Watercraft characteristics 1 13 Water skiing 1 14 Rules of the Road 1 16 Steering and sailing rules 1 16 Rules when encountering vessels 1 17 Other special situations 1 18 Reading buoys and other markers 1 18 To get more boating safety...

Page 8: ...ID numbers in a separate place in case your watercraft is stolen EJU00995 Primary Identification PRI ID number The PRI ID number is stamped on a label 1 attached to the inside of the engine compart ment EJU01205 Hull Identification Number HIN The HIN is stamped on a plate 2 attached to the aft deck EJU00997 Engine serial number The engine serial number is stamped on a label 3 attached to the engin...

Page 9: ... This label is attached to the electrical box and muffler 1 Emission control information label EJU01127 Manufactured date label This label is attached to the electrical box and muffler 2 Manufactured date label EMISSION CONTROL INFORMATION ENGINE FAMILY THIS ENGINE CONFORMS TO 2002 U S EPA REGULATIONS FOR MARINE SI ENGINES FELs TROLLING SPEED rpm SPARK PLUG GAP mm g kw hr E_F0M 13 book Page 2 Mond...

Page 10: ...1 3 E EJU00998 Important labels EJU01351 Label location E_F0M 13 book Page 3 Monday July 2 2001 5 44 PM ...

Page 11: ...1 4 E EJU01352 Warning labels 1 2 E_F0M 13 book Page 4 Monday July 2 2001 5 44 PM ...

Page 12: ... 7 8 Do not add gasoline to oil tank Fire or explosion could result WARNING RECOMMENDED OIL YAMALUBE 2 W or an equivalent TC W3 certified oil YAMAHA F0M U41E3 21 5 E_F0M 13 1 fm Page 5 Tuesday July 3 2001 11 05 AM ...

Page 13: ...1 6 E EJU01353 Caution labels 9 0 B A E_F0M 13 book Page 6 Monday July 2 2001 5 44 PM ...

Page 14: ... labels C D Do not add gasoline to oil tank Fire or explosion could result WARNING RECOMMENDED OIL YAMALUBE 2 W or an equivalent TC W3 certified oil YAMAHA F0M U41E3 21 F E G E_F0M 13 book Page 7 Monday July 2 2001 5 44 PM ...

Page 15: ...ed in these materials EJU01159 Limitations on who may operate the watercraft Yamaha recommends a minimum opera tor age of 16 years old Adults must supervise use by minors Know the operator age and training requirements for your state A boating safety course is recommended and may be required in your state You can find local rules by contacting the United States Coast Guard USCG the National Associ...

Page 16: ...arp turns or jumping wakes or waves can increase the risk of back spinal injury paralysis facial injuries and bro ken legs ankles and other bones Do not jump wakes or waves Do not operate the watercraft in rough water bad weather or when visibility is poor this may lead to an accident caus ing injury or death Be alert to the possi bility of adverse weather Take note of weather forecasts and the pr...

Page 17: ...g near the jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into rectum or vagina All riders must wear a wetsuit bottom or clothing that provides equivalent protection Such clothing includes thick tightly woven sturdy and snug fitting apparel such as denim but does not include spandex or similar fab rics like those used in bicycle shorts 1 Coast Guard appr...

Page 18: ...uch as your riding environment and your riding style and ability Also consider the likelihood of traffic congestion and the water surface conditions If you decide to wear a helmet based upon your riding cir cumstances choose one carefully Look for a helmet designed for personal water craft use if possible Consider a helmet meeting Snell or DOT standards If you will be engaging in closed course com...

Page 19: ...ehind you before making a turn See Rules of the Road on pages 1 16 to 1 19 This watercraft is included in the Class A inboard boat classification of the U S Coast Guard A watercraft of this type MUST carry a fire extinguisher of a B 1 classification with a capacity of two pounds or more when navigating in waters under Coast Guard jurisdiction In addition most state and local boating laws also requ...

Page 20: ...pletely produces only min imum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after releasing the throttle but once the engine slows down the watercraft will no longer respond to han dlebar input until you open the throttle again or you reach a trolling speed Prac tice turni...

Page 21: ...ed to pull a ski tow rope do not attach the tow rope to any other location It is the watercraft operator s responsibility to be alert to the safety of the water skier and others Know and follow all state and local water skiing regulations in effect for the waters in which you will be operating The operator should be comfortable car rying passengers before attempting to pull a skier The following a...

Page 22: ... until the watercraft is well away from the skier and slack in the towrope is taken up Make sure that the rope is not looped around anything After checking that the skier is ready and that there is no traffic or other obstacles apply enough throttle to raise the skier Make smooth wide turns The watercraft is capable of very sharp turns which could exceed the abilities of the skier Keep the skier a...

Page 23: ...vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of way and what each vessel should do Stand on vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision When you maintain your direct...

Page 24: ...u are meeting another power vessel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an accident You should keep the other vessel on your port left side This rule does not apply if both of you will clear one another if you continue on your set course and speed Crossing When two power driven vessels are crossing ea...

Page 25: ...dless of position Fishing vessels can not however impede the passage of other vessels in narrow channels Sailing vessel right of way Sailing vessels should normally be given the right of way The exceptions to this are 1 When the sailing vessel is overtaking the power driven vessel the power driven vessel has the right of way 2 Sailing vessels should keep clear of any fishing vessel 3 In a narrow c...

Page 26: ...ark ers are white with black letters and orange borders They signify speed zones restricted areas danger areas and general information Remember markings may vary by geo graphic location Always consult local boat ing authorities before riding your watercraft in unfamiliar waters E_F0M 13 book Page 19 Monday July 2 2001 5 44 PM ...

Page 27: ...ning course available to the public Upon successful completion of 80 percent or better the user can request a certificate of completion by mail or can download one immediately The Online Boating Safety Course provided by the Boat US Foundation is approved by the National Association of State Boating Law Administrators NASBLA and recognized by the United States Coast Guard This course meets the edu...

Page 28: ...e homes and waterfowl nesting areas or other wildlife areas and keep a respectful distance from fishermen other boats swimmers and populated beaches When travel in areas like these is unavoid able ride slowly and obey all laws Remember that pollution can be harmful to the environment Do not refuel or add oil where a spill could cause damage to nature Remove your watercraft from the water and move ...

Page 29: ...iller cap 2 7 Oil tank filler cap 2 7 Fuel cock knob 2 8 Engine stop switch 2 9 Engine shut off switch 2 9 Choke knob 2 9 Throttle lever 2 10 Start switch 2 10 Cooling water pilot outlet 2 11 Steering system 2 11 Engine overheat warning system 2 12 Oil level warning lamp 2 13 Handgrip 2 13 Storage compartments 2 14 E_F0M 13 book Page 1 Monday July 2 2001 5 44 PM ...

Page 30: ...o control direction 7 Fuel tank filler cap 8 Rope hole Use to attach a rope for mooring only 9 Oil tank filler cap 0 Choke knob Use to start a cold engine A Footwell Use to place feet for balance B Footrest C Fire extinguisher container Use to store the fire extinguisher D Intake grate Prevents debris from getting into the jet pump E Handgrip Use for support when boarding the watercraft or when se...

Page 31: ...f the watercraft 4 Engine shut off switch Remove the clip to stop the engine and dis able it from starting 5 Start switch Push to start the engine 6 Oil level warning lamp 7 Throttle lever Use to accelerate and decelerate 8 Stern drain plugs Use to drain water in the bilge when the water craft is on dry land 9 Jet thrust nozzle Changes the direction of jet thrust according to handlebar position 0 ...

Page 32: ...ake noise 2 Spark plugs caps 3 Electrical box Protects electrical components from water 4 Spark plug lead 5 Muffler 6 Fuel tank 7 Oil tank 8 Fuel filter 9 Flush hose connector Use to flush the engine cooling water pas sages 0 Battery E_F0M 13 book Page 3 Monday July 2 2001 5 44 PM ...

Page 33: ...the rear seat Pull the rear seat latch 1 up and then pull the seat off To install the rear seat Insert the projections on the front of the seat into the stays on the deck and then push the rear of the seat down to lock it in place securely E_F0M 13 book Page 4 Monday July 2 2001 5 44 PM ...

Page 34: ...es 1 on both sides up and then lift the seat and pull it off To install the front seat Insert the projections on the front of the seat into the stays on the deck and then push the rear of the seat down to lock it in place securely E_F0M 13 book Page 5 Monday July 2 2001 5 44 PM ...

Page 35: ...od push the latch 1 down and then lift the hood up To close the hood push the hood down to lock it in place NOTE Make sure that the hood is properly secured before operating the watercraft E_F0M 13 book Page 6 Monday July 2 2001 5 44 PM ...

Page 36: ...ter craft EJU01214 Oil tank filler cap To remove the oil tank filler cap 1 Open the hood See page 2 6 for hood 2 Turn the filler cap 2 counterclockwise To install the oil tank filler cap Install the filler cap and then close the hood NOTE Make sure that the oil tank filler cap and hood are properly secured before operating the watercraft E_F0M 13 book Page 7 Monday July 2 2001 5 44 PM ...

Page 37: ...ot running ON With the fuel cock knob in this position fuel flows to the carburetors Turn the fuel cock knob to this position when starting the engine and operating the watercraft RES This indicates reserve With the fuel cock knob in this position the fuel reserve is made available Turn the fuel cock knob to this position if you run out of fuel while oper ating the watercraft When this occurs refu...

Page 38: ... watercraft WARNING Always attach the engine shut off cord to your wrist and the clip to the engine shut off switch BEFORE starting the engine To prevent accidental starting of the engine or unauthorized use by chil dren or others always remove the clip from the shut off switch when the engine is not running EJU01215 Choke knob Starting a cold engine requires a richer air fuel mixture which is sup...

Page 39: ...he throttle lever to decrease engine speed or to return it to the idle posi tion EJU01019 Start switch Push the start switch 1 green button to start the engine NOTE The engine will not start when the clip is removed from the engine shut off switch E_F0M 13 book Page 10 Monday July 2 2001 5 44 PM ...

Page 40: ...check for the cause See pages 2 12 and 5 3 for further instructions NOTE If the cooling water passages are dry it will take about 20 seconds for the water to reach the outlet after the engine is started EJU01021 Steering system Your watercraft can be steered by turning the handlebars 1 the same direction you wish to travel When the handlebars are turned the angle of the jet thrust nozzle 2 is chan...

Page 41: ...e watercraft and then check the intake grate and impeller for clogging WARNING Before attempting to remove weeds or debris from the intake grate or impeller shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from coming in contact with the rotating parts of the jet pump CAUTION If you cannot locate and correct the cause of the overheating co...

Page 42: ...n as possi ble NOTE The lamp will light up for 2 seconds after starting the engine to check the lamp operation If the warning lamp blinks with adequate oil in the tank check for a clogged oil fil ter EJU01219 Handgrip The handgrip 1 provides a handhold for boarding the watercraft and for a spotter when facing rearward CAUTION Do not use to tow objects lift watercraft or attach tie downs otherwise ...

Page 43: ... To open the front storage compartment pull the hood latch 1 up and then open the hood To close the front storage compartment push down on the rear of the hood until it latches securely NOTE The lower storage compartment 3 is provided under the upper storage compartment 2 To access the lower storage compartment remove the upper storage compartment CAUTION Store only soft light weight objects such ...

Page 44: ...il it locks securely Glove compartment Capacity 1 7L 0 45USgal 0 37Impgal Load limit 1 kg 2 2 lb EJU01376 Seat storage compartment The seat storage compartment 6 is located under the rear seat To open the seat storage compartment remove the rear seat See page 2 4 for rear seat Seat storage compartment Capacity 21 2 L 5 6 US gal 4 7 Imp gal Load limit 9 kg 19 8 lb E_F0M 13 book Page 15 Monday July ...

Page 45: ...aving the watercraft 3 18 Operating your watercraft 3 19 Getting to know your watercraft 3 19 Learning to operate your watercraft 3 19 Riding watercraft with passengers 3 20 Starting the watercraft 3 21 Boarding and starting in deep water 3 23 Capsized watercraft 3 25 Turning the watercraft 3 27 Stopping the watercraft 3 29 Beaching the watercraft 3 30 Docking the watercraft 3 30 Rough water opera...

Page 46: ...area Do not stand or sit on the watercraft while refueling in case of fire Take care not to spill gasoline If gaso line spills wipe it up immediately with dry rags Always properly dispose of gasoline soaked rags Avoid overfilling the fuel tank Stop fill ing when the fuel level just reaches the bottom of the filler tube Do not fill up the filler tube because fuel expands as it warms up and could ov...

Page 47: ...e ratings Gasohol containing methanol is not rec ommended by Yamaha because it can cause fuel system damage or engine perfor mance problems EJU01044 2 stroke engine oil If YAMALUBE 2 W is not available another 2 stroke engine oil with an NMMA certified TC W3 rating may be used Recommended gasoline Regular unleaded gasoline with a minimum octane rating of 86 Pump octane number R M 2 90 Research oct...

Page 48: ...e all seats so you can watch the fuel level See page 2 6 for hood and pages 2 4 and 2 5 for seats 2 Open the fuel tank filler cap and slowly add fuel to the fuel tank 3 Stop filling when the fuel just reaches the bottom of the filler tube on the fuel tank Do not fill into the filler tube because fuel could spill out Fuel tank capacity Total 50 L 13 2 US gal 11 Imp gal Reserve 12 L 3 17 US gal 2 64...

Page 49: ...proper oil flow otherwise engine damage may occur If bleeding of the oil pump is necessary have a Yamaha dealer bleed it 1 Open the hood and remove the front stor age compartment Also remove all seat so you can watch the oil level See page 2 6 for hood and pages 2 4 and 2 5 for seats 2 Open the oil tank filler cap and very slowly add engine oil to the oil tank 3 Stop pouring when the oil just reac...

Page 50: ... if necessary 3 7 Throttle Check that the throttle lever springs back 3 10 Steering system Check for proper steering system operation 3 10 Fuel and oil Check fuel and oil level and add if necessary Check hoses and tanks for leakage 3 6 Water separator Check for water and drain if necessary 3 7 Battery Check electrolyte level and battery condition 3 8 Hood Check hood for secure 2 6 Front and rear s...

Page 51: ... ment could result in fire or explosion Do not start the engine if there is a fuel leak or a loose electrical connection EJU01242 Fuel and oil systems Check the fuel system for leakage cracks or malfunctions before each use See page 4 9 for check points and correct proce dures 1 Remove the fuel tank filler cap to release any pressure that might have built up in the fuel tank 2 Remove all seats and...

Page 52: ...he bilge Excessive water in the bilge can splash into the carburetor and engine which could cause engine damage To remove water from the bilge 1 Remove the stern drain plugs 2 Raise the bow of the watercraft until the water drains 3 After the water has drained wipe the bilge with dry rags to make sure that the bilge is thoroughly dry 4 Install the drain plugs CAUTION Make sure that the stern drain...

Page 53: ...ion Loss of battery power may leave you stranded Never operate the watercraft if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power Make sure that the breather hose is prop erly connected and that it is not damaged or obstructed Make sure that the battery is securely held in place 1 Positive Red lead 2 Negative Black lead 3 Breather hos...

Page 54: ...ll the fire extinguisher container on the seat and secure it with the bands 3 NOTE See the instructions supplied by the fire extinguisher manufacturer for checking the fire extinguisher Always keep the extinguisher in the fire extinguisher con tainer Always carry a fire extinguisher on board A fire extinguisher is not standard equip ment with this watercraft If you do not have one contact a Yamaha...

Page 55: ...move smoothly through its full range of operation and should spring back to the idle position when released EJU01057 Steering system Check for looseness in the handlebars Turn them as far as possible to the right and left to make sure that operation is smooth and unrestricted throughout the whole range Make sure that the jet thrust nozzle also changes directions as the han dlebars are turned and t...

Page 56: ...ee page 5 3 for jet intake cleaning procedures WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Stop the engine and remove the clip from the engine shut off switch before removing any debris or weeds which may have collected around the jet intake EJU01059 Engine sh...

Page 57: ...l the engine shut off cord 5 to remove the clip 4 from the engine shut off switch Verify that the engine stops immediately See pages 3 15 to 3 18 for information on proper operation of the start switch the engine stop switch and the engine shut off switch EJU01320 Cooling water pilot outlet Check that water comes out from the out let while the engine is running and the watercraft is in the water E...

Page 58: ...k in The engine break in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances This ensures proper performance and promotes longer compo nent life CAUTION For the first tankful of operation pre mix a 50 1 mixture of fuel and oil in addition to the oil in the oil tank After break in use straight gasoline for normal operat...

Page 59: ... or less until the first tankful of fuel has been used 5 Fill the tank with straight gasoline and then proceed with normal operation CAUTION Failure to follow the engine break in pro cedure properly can result in severe damage to the engine E_F0M 13 book Page 14 Monday July 2 2001 5 44 PM ...

Page 60: ...in an open area 1 Launch the watercraft in water free from weeds and debris and at least 60 cm 2 ft deep WARNING Never operate in water that is less than 60 cm 2 ft deep otherwise you increase your chance of hitting a submerged object which could result in injury CAUTION Never operate in water that is less than 60 cm 2 ft deep otherwise pebbles or sand could be sucked into the jet intake causing i...

Page 61: ... off cord is not frayed or broken and keep it free from the handlebars so the engine stops if the operator falls off The engine shut off cord may not pull free if wrapped around the handlebars when the operator falls off allowing the watercraft to continue to run and cause an accident NOTE It is not possible to start the engine with the clip removed from the engine shut off switch 4 Pull and hold ...

Page 62: ...s to run CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 seconds otherwise the battery will be discharged and the engine will not start Also the starter motor may be damaged If the engine does not start in 5 seconds release the start switch wait 15 seconds and try again 7 After the engine has warmed up push the choke knob in to its or...

Page 63: ...r Shutting off the engine can cause you to hit an obsta cle you are attempting to avoid A colli sion could result in severe injury or death EJU01067 Leaving the watercraft If leaving the watercraft remove the engine shut off cord to reduce the chance of accidental starting or unauthorized use by children or others E_F0M 13 book Page 18 Monday July 2 2001 5 44 PM ...

Page 64: ...the maximum load limit or allow more than 3 persons or 2 persons if a water skier is being pulled to ride the water craft at one time EJU01191 Learning to operate your watercraft Before operating the watercraft always perform the pre operation checks listed on page 3 5 The short time spent checking the watercraft will reward you with added safety and reliability Check state and local laws before o...

Page 65: ...e on board the watercraft handles differently and is not as easy to maneuver so operating it requires a higher degree of skill Before attempting to operate the water craft with passengers on board the operator must practice operating the watercraft alone enough to be able to acquire the necessary skills The passengers must always wear USCG approved PFD and wetsuit bottom or equiv alent WARNING Do ...

Page 66: ...r other boats Do not go near others to spray or splash them with water Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going Avoid areas with sub merged objects or shallow water Take early action to avoid collisions Remember watercraft and other boats do not have brakes Do not release the throttle when trying to steer away from objects you...

Page 67: ...e shut off switch 3 Grip the handlebars with both hands place both feet on the floor of the foot well start the engine and start off EJU01074 Starting from a dock 1 Board the watercraft from the side 2 Attach the engine shut off cord to your left wrist and then install the clip to the engine shut off switch 3 Push the watercraft away from the dock grip the handlebars with both hands place both fee...

Page 68: ... watercraft and place both hands on the boarding plat form pull yourself up and then grasp the handgrip with one hand 2 Pull yourself up to a kneeling position on the platform and then move to the seat and sit astride 3 Attach the engine shut off cord to your wrist and then install the clip to the engine shut off switch 4 Grip the handlebars firmly with both hands place both feet in footwell start...

Page 69: ...off switch 2 Have the passenger move to the rear of the watercraft 3 Have the passenger get on board and sit on the seat If a second passenger is getting on have him or her follow the same procedure NOTE When a passenger is getting on board both he and the operator should try to balance the watercraft 4 The operator should check to see that the passengers have their feet on the floor of the footwe...

Page 70: ...he clip on the lanyard to the engine shut off switch Start the engine and keep it at idle 3 The passenger pulls himself up on the platform kneels down then crawls onto the seat as the watercraft accelerates 4 The watercraft can now be accelerated to planing speed then the operator can reduce the throttle to the desired running speed EJU01078 Capsized watercraft If the watercraft capsizes follow th...

Page 71: ...first tilt the watercraft so the port side is down by using your weight to press down on the gunwale CAUTION Do not turn the watercraft over counter clockwise otherwise water may leak into the carburetor and engine and cause damage 3 Start the engine and then head for shore to inspect the engine for water damage CAUTION If the watercraft has been capsized for 5 minutes or more air may have entered...

Page 72: ...e produces lower thrust so the watercraft will turn more gradually C Releasing the throttle completely pro duces only minimum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after releasing the throttle but once the engine slows down the watercraft will no longer respond to h...

Page 73: ...on could result in severe injury or death When operating at higher speeds make gradual turns or slow down before turning Sharp high speed turns may cause the watercraft to slide side ways or spin throwing the operator and passengers overboard which could cause an injury E_F0M 13 book Page 28 Monday July 2 2001 5 44 PM ...

Page 74: ...n as soon as the throttle lever is released but will coast for a distance before fully stopping If you are not sure you can stop in time before hitting an obstacle apply throttle and turn in another direction WARNING Allow adequate stopping distance Take early action to avoid collisions Remember watercraft and other boats do not have brakes Operate defensively at safe speeds and keep a safe distan...

Page 75: ... that no obstructions boats or swimmers are close to the watercraft Reduce speed about 95 m 310 ft away from the dock 2 Slowly approach the dock and stop the engine just before coming alongside it EJU01255 Rough water operation The force of landing after jumping can cause a strong impact on both the watercraft and the operator and passengers It is pos sible for the operator to hit his or her chest...

Page 76: ...ning system that removes water from the engine compartment while you are underway However some residual water will remain 4 Put the watercraft in a horizontal posi tion 5 Flush the cooling system to prevent it from clogging with salt sand or dirt See pages 4 1 to 4 2 for flushing the cooling system procedures 6 Drain residual water from the exhaust system by alternately squeezing and releasing the...

Page 77: ...nsing the engine or engine compartment as severe engine damage could result 9 Wipe the engine and engine compart ment dry with a clean cloth repeat step 3 if necessary 10 Wipe the hull handlebars and jet unit dry with a clean cloth 11 Spray a rust inhibitor such as Yamaha Silicone Protectant and Lubricant on metallic parts to minimize corrosion 12 Allow the engine compartment to air dry completely...

Page 78: ... hazard When transporting the watercraft on a trailer secure the tie downs to the trailer through the bow eye and stern rope holes CAUTION Do not route ropes or tie downs over the seat as they may leave permanent marks on the seat s surface Also wrap the ropes or tie downs with towels or rags where they touch the body of the water craft to avoid scratching or damage E_F0M 13 book Page 33 Monday Ju...

Page 79: ...art 4 9 Inspecting the fuel system 4 10 Inspecting the oil injection system 4 12 Inspecting the steering cable 4 13 Inspecting and adjusting the throttle cable 4 13 Cleaning and adjusting the spark plugs 4 14 Lubrication points 4 15 Adjusting the choke cable 4 17 Inspecting the battery 4 18 Adjusting the carburetor 4 20 Replacing the fuse 4 21 Bleeding the oil injection pump 4 21 Specifications 4 ...

Page 80: ...viced by a Yamaha dealer prior to stor age However the following procedures can be performed by the owner EJU01088 Flushing the cooling system Flushing the cooling system is essential to prevent the cooling system from being clogged with salt sand or dirt CAUTION Do not supply water to the cooling water passages when the engine is not running The water could flow back through the muffler into the ...

Page 81: ... on until water flows out continually from the cooling water pilot outlet 5 Run the engine at idling speed for about 3 minutes watching the engine condition If the engine stops while flushing turn the water supply off immediately and repeat the above steps 6 Turn the water supply off and then force the remaining water out from the cooling passages by alternately squeezing and releasing the throttl...

Page 82: ... on the silencer 2 Start the engine with the watercraft in a well ventilated area 3 With the engine running at a fast idle quickly spray as much rust inhibitor as possible through the hole in the silencer cover Use Yamaha Stor Rite Fogging Oil or an equivalent Keep spraying until the engine stalls or a maximum of 15 seconds 4 Install the cap securely 5 Lubricate all cables such as the throttle cho...

Page 83: ...unce of Yamaha Fuel Stabi lizer and Conditioner to each gallon of fuel NOTE Use of Yamaha Fuel Stabilizer and Condi tioner eliminates the need to drain the fuel system If the fuel system is to be drained instead consult a Yamaha dealer E_F0M 13 book Page 4 Monday July 2 2001 5 44 PM ...

Page 84: ...l discharge electricity by itself while storing CAUTION The battery may be impossible to use again if you store it for a longer time without recharging Recharge the battery periodically NOTE The battery condition can be found by checking the specific gravity of the electro lyte However you can also know the battery condition roughly by measuring the voltage at both battery terminals Recharge the b...

Page 85: ...h water Drain off all water and wipe up remaining moisture with clean dry rags 3 Spray the engine s exterior with Yamaha Silicone Protectant and Lubricant 4 Wax the hull with a non abrasive wax such as Yamaha Silicone Wax 5 Wipe all vinyl and rubber components such as the seat and engine compart ment seals with a vinyl protectant such as Yamaha Protectant E_F0M 13 book Page 6 Monday July 2 2001 5 ...

Page 86: ...ch are not qualitatively equivalent to gen uine Yamaha parts are not covered by the limited warranty WARNING Be sure to turn off the engine when you perform maintenance unless oth erwise specified otherwise an acci dent or injury could result from unexpected operation moving parts or electric shock If the owner is not familiar with watercraft servicing this work should be done by a Yamaha dealer I...

Page 87: ... compart ment 1 is provided on the watercraft for the manual and tool kit NOTE To protect these materials from water dam age it would be a good idea to put them in a waterproof bag If your Owner s Operator s Manual is damaged order a replacement from a Yamaha dealer The service information included in this manual is intended to provide you with the necessary information for completing your own pre...

Page 88: ...urs ITEM 3 months 6 months 6 months 12 months Spark plug Inspect clean adjust 4 14 Lubrication points Lubricate 4 15 Intermediate housing Lubricate 1 2 2 4 17 Fuel system Inspect 4 10 Fuel filter Check replace 4 11 Fuel tank Clean 4 11 Oil injection system Inspect clean Trolling speed Adjust 4 20 Carburetor throttle shaft Inspect 4 20 Cooling water passages Flush after every use 4 1 Bilge strainer...

Page 89: ...placement as required If repair is necessary consult a Yamaha dealer Check Carburetor for leakage Fuel pump for malfunction or leakage Fuel tank for water or dirt Fuel tank for damage cracks or leakage Fuel hose joint for leakage Fuel hose for cracks or other damage Fuel filter for leakage Fuel cock for leakage Air vent check valve for leakage Fuel tank filler cap for damage WARNING Failure to che...

Page 90: ...er if necessary WARNING Do not try to replace the fuel filter your self An incorrectly installed filter can leak gasoline which could lead to fire or explosion If necessary have a Yamaha dealer replace the fuel filter EJU01099 Fuel tank Check the fuel tank 1 for leakage or water in the tank If water is found in the fuel system or if the fuel tank needs to be cleaned have a Yamaha dealer service th...

Page 91: ...for damage or cracks Oil filter for dirt Oil pump for leakage EJU01101 Oil tank Check the oil tank for leakage or water in the tank If water is found in the oil injection system or if the oil tank needs to be cleaned have a Yamaha dealer service the water craft EJU01102 Oil filter Check the oil filter 1 for dirt and clogs If the oil filter is clogged remove it from the oil tank together with the o...

Page 92: ...adjusted have a Yamaha dealer service it Distance A and B A B EJU01104 Inspecting and adjusting the throttle cable Check that the throttle cable moves back to the set position smoothly and that free play is within specification 1 Squeeze and release the throttle lever If the lever does not return smoothly have a Yamaha dealer service it 2 Adjust free play a by loosening the lock nut 1 and turning ...

Page 93: ...spark plug peri odically heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive or if carbon and other deposits are excessive replace the spark plug with the specified plug Measure the spark plug gap a with a wire thickness gauge before installing the spark plug Adjust the gap to specification if necessary To reinstall spark plug 1 Clean t...

Page 94: ... to the correct torque with a torque wrench as soon as possible WARNING Be careful not to damage the insulator when removing or installing a spark plug A damaged insulator could allow sparks to escape which could lead to explosion or fire EJU01139 Lubrication points To keep moving parts sliding or rotating smoothly coat them with water resistant grease Recommended water resistant grease Yamaha Mar...

Page 95: ...hibitor into the outer cable Refit the seal securely Steering cable handlebar end Steering handle pivot shaft If the steering pivot shaft becomes loose tighten the band 1 until a satisfactory feel is obtained Steering cable nozzle end Nozzle pivot shaft E_F0M 13 book Page 16 Monday July 2 2001 5 44 PM ...

Page 96: ...s or 6 months 6 0 8 0 cm3 0 20 0 27 oz EJU01261 Adjusting the choke cable Check that the choke cable is properly adjusted 1 Pull the choke knob out until it stops and then release the knob The knob should not move 2 If the choke knob moves back on its own tighten the choke knob adjusting nut 1 slightly If the knob is difficult to move loosen the adjusting nut slightly E_F0M 13 book Page 17 Monday ...

Page 97: ...Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc well away If using or charging the battery in an enclosed space make sure that it is well ventilated Always shield your eyes when working near batteries KEEP OUT OF THE REACH OF CHILDREN CAUTION Be careful not to place the battery on its side Make sure to remove ...

Page 98: ...tery charger instructions carefully before charg ing and follow the points below 1 Remove all caps from the battery cell 2 Add distilled water to the specified level if the electrolyte level is low 3 Set the charging rate to 1 9 ampere and charge the battery slowly until the explo sive gases become coming out vigor ously from battery cells To connect the battery terminals 1 Make sure that the conn...

Page 99: ...tory after many tests If the settings are disturbed by someone who does not have the necessary technical knowledge poor engine performance and damage may result EJU01303 Adjusting the trolling speed 1 Put the watercraft in the water 2 Start the engine and warm it up for 1 or 2 minutes Using a diagnostic tachome ter adjust the engine speed to specifica tion 3 Turn the throttle stop screw 1 clockwis...

Page 100: ...fuses of higher amperage that those recommended Substitution of a fuse of improper rating can cause exten sive electrical system damage and possi ble fire Fuse amperage 10 A EJU01112 Bleeding the oil injection pump If the oil tank becomes completely empty or any hose connected to the oil pump has been disconnected the oil pump must be bled to ensure proper oil flow If bleeding of the oil pump is n...

Page 101: ... Lubrication system Oil injection Cooling system Water cooled Starting system Electric starter Ignition system C D I Spark plug BR8HS Spark plug gap mm in 0 6 0 7 0 024 0 028 Battery capacity V AH 12 19 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Axial flow single stage Impeller rotation Counterclockwise Rear view Transmission Direct drive from engine Jet t...

Page 102: ...E MEMO E_F0M 13 book Page 23 Monday July 2 2001 5 44 PM ...

Page 103: ...PROCEDURES Troubleshooting 5 1 Troubleshooting chart 5 1 Emergency procedures 5 3 Cleaning the jet intake and impeller 5 3 Jumping the battery 5 4 Towing the watercraft 5 6 Submerged watercraft 5 7 E_F0M 13 book Page 1 Monday July 2 2001 5 44 PM ...

Page 104: ... 4 19 Poor terminal connec tions Tighten as required 4 19 Terminal corroded Clean 4 5 Starter motor Faulty Have serviced by Yamaha dealer Starter motor turns over Fuel cock Turned to OFF Turn the fuel cock to ON 2 8 Fuel Empty Refill as soon as possible 3 3 Stale or contaminated Have serviced by Yamaha dealer 4 10 Fuel tank Water or dirt present Have serviced by Yamaha dealer 4 11 Spark plug Foule...

Page 105: ... ment Adjust idle 4 20 Clogged Have serviced by Yamaha dealer Warning light or indicator blinks Fuel level Empty Refill as soon as possi ble 3 3 Oil filter clogged Clean 4 12 Watercraft slow or loses power Cavitation Jet intake clogged Clean 5 3 Impeller damaged or worn Have serviced by Yamaha dealer Engine over heated Jet intake clogged Clean 5 3 Fuel filter Clogged Have serviced by Yamaha dealer...

Page 106: ... engine before beaching the watercraft WARNING Before attempting to remove weeds or debris from the jet intake or impeller areas shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from contact with the rotating parts of the jet pump 1 Turn the watercraft on its side as shown CAUTION Place a suitable clean cloth or carpet ing underneath the w...

Page 107: ...tery has run down the engine can be started using a 12 volt bat tery and jumper cables WARNING Battery electrolyte is poisonous and dan gerous causing severe burns etc Elec trolyte contains sulfuric acid Avoid contact with skin eyes or clothing Antidotes External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physi ci...

Page 108: ...raft battery Be sure all connec tions are secure and correct before attempting to start the engine Any wrong connection may damage the elec trical system 4 Start the engine and then disconnect the cables by reversing the steps above CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 seconds otherwise the battery will be discharged and th...

Page 109: ...up out of the water during towing to prevent water from entering the engine compart ment WARNING The watercraft should only be towed in an emergency The tow line should be long enough so that the watercraft will not collide with the towing boat when slowing down A good rule of thumb is a tow line which is three times the combined length of the towing boat and the watercraft A shorter length of rop...

Page 110: ...stalling the spark plugs crank the engine until all the water in the cylinders has been drained 5 Install the stern drain plugs and the spark plugs 6 Turn the fuel cock to ON 7 Launch the watercraft into the water and then run the engine for at least 10 minutes If the engine will not start repeat steps above 8 Turn the engine off Turn the fuel cock to OFF 9 Remove the silencer cap and spray a rust...

Page 111: ...E 6 EJU01124 APPENDIX Limited warranty 6 1 YAMAHA EXTENDED SERVICE Y E S 6 3 Index 6 4 E_F0M 13 book Page 1 Monday July 2 2001 5 44 PM ...

Page 112: ...Owner s Operator s Manual The owner of the watercraft shall give notice to an authorized Yamaha dealer of any and all apparent defects within ten 10 days of dis covery and make the watercraft available at that time for inspection and repairs at the dealer s place of business GENERAL EXCLUSIONS FROM WARRANTY This warranty will not cover the repair of damage if the damage is a result of abuse or neg...

Page 113: ...atercraft before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date In addition each Yamaha dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has...

Page 114: ...cur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb cover age goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide Y E S coverage...

Page 115: ... 1 1 Engine shut off cord lanyard 3 11 Engine shut off switch 2 9 Engine stop switch 2 9 Enjoy your watercraft responsibly 1 21 F Filling the fuel tank 3 3 Filling the oil tank 3 4 Fire extinguisher 3 9 Fishing vessel right of way 1 18 Flushing the cooling system 4 1 Front seat 2 5 Front storage compartment 2 14 Fuel and oil 3 1 Fuel and oil systems 3 6 Fuel cock knob 2 8 Fuel filter 4 11 Fuel sys...

Page 116: ...Replacing the fuse 4 21 Riding watercraft with passengers 3 20 Rough water operation 3 30 Rules of the Road 1 16 Rules when encountering vessels 1 17 S Safety information 1 8 Sailing vessel right of way 1 18 Seat storage compartment 2 15 Specifications 4 22 Stand on vessel 1 16 Starting and boarding in shallow water 3 22 Starting from a dock 3 22 Starting the engine 3 15 Starting the watercraft 3 ...

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Page 118: ...uly 2001 1 5 1 CR F0M F8199 13 XL700 A E Printed on recycled paper YAMAHA MOTOR CORPORATION USA READ THIS MANUAL CAREFULLY BEFORE OPERATION OWNER S OPERATOR S MANUAL LIT 18626 04 39 XL700 U S A Edition 2002 WaveRunner ...

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