Yamaha 135LC 2022 Owner'S Manual Download Page 60 | Manualshive

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Periodic maintenance and adjustment

7-21

7

TIP

The front brake light switch should be
serviced by a Yamaha dealer.

EAU22393

Checking the front and rear

brake pads

The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.

EAU22434

Front brake pads

Each front brake pad is provided with
wear  indicator  grooves,  which  allow
you to check the brake pad wear with-
out  having  to  disassemble  the  brake.
To  check  the  brake  pad  wear,  check
the wear indicator grooves. If a brake
pad has worn to the point that the wear

indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.

EAU36721

Rear brake pads

Each  rear  brake  pad  is  provided  with
wear  indicator  grooves,  which  allow
you to check the brake pad wear with-
out  having  to  disassemble  the  brake.
To  check  the  brake  pad  wear,  check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator  grooves  have  almost  disap-
peared, have a Yamaha dealer replace
the brake pads as a set.

1. Brake pad wear indicator groove

1

1

1. Brake pad wear indicator groove

1

1

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Summary of Contents for 135LC 2022

Page 1: ...OWNER S MANUAL Read this manual carefully before operating this vehicle BDK F8199 30 BDK F8199 30 OWNER S MANUAL T135F T135F ...

Page 2: ...from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual con...

Page 3: ... used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures e...

Page 4: ...F OWNER S MANUAL 2022 by Hong Leong Yamaha Motor Sdn Bhd 1st edition March 2022 All rights reserved Any reprinting or unauthorized use without the written permission of Hong Leong Yamaha Motor Sdn Bhd is expressly prohibited Printed in Malaysia ...

Page 5: ...General maintenance and lubrication chart 7 4 Removing and installing panels 7 8 Checking the spark plug 7 9 Engine oil and oil filter element 7 11 Why Yamalube 7 13 Coolant 7 14 Replacing the air filter element 7 15 Adjusting the engine idling speed 7 16 Adjusting the throttle grip free play 7 16 Valve clearance 7 17 Tires 7 17 Cast wheels 7 19 Checking the brake lever free play 7 19 Checking the...

Page 6: ...license plate light bulb 7 33 Front wheel 7 33 Rear wheel 7 34 Troubleshooting 7 35 Troubleshooting chart 7 37 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 2 Vehicle data recording 10 2 Index 11 1 ...

Page 7: ...l of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 ...

Page 8: ...1 2 AWAS B17 F1568 00 BACA BUKU PANDUAN PEMILIK SEBELUM MENGGUNAKAN KENDERAAN INI BDK F1668 00 175 25 200 29 200 29 250 36 100kPa 1bar kPa psi kPa psi PERHATIAN Dilarang cuci kenderaan semasa tempat duduk dalam keadaan terbuka 55C F815P 00 ...

Page 9: ...training courses nearest you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motor...

Page 10: ... rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for o...

Page 11: ...distribu tion of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas se...

Page 12: ...rmed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per forma...

Page 13: ...wns or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if po...

Page 14: ... not flap and a brightly colored jacket Do not carry too much luggage on the motorcycle An overloaded motorcycle is unstable Use a strong cord to secure any luggage to the carrier if equipped A loose load will affect the stability of the motorcycle and could divert your attention from the road See page 2 3 ...

Page 15: ... light 2 Front turn signal light page 7 31 3 Headlight page 7 31 4 Air filter element page 7 15 5 Battery page 7 29 6 Rear turn signal light page 7 32 7 Tail brake light 8 Centerstand page 7 27 9 Sidestand page 4 13 10 Shift pedal page 4 8 11 Engine oil drain bolt page 7 11 ...

Page 16: ...2 1 Fuel tank cap page 4 9 2 Fuses page 7 30 3 Tool kit page 7 1 4 Front brake fluid reservoir page 7 22 5 Coolant reservoir page 7 14 6 Engine oil filter element page 7 11 7 Brake pedal page 4 9 8 Dipstick page 7 11 9 Rear brake fluid reservoir page 7 22 ...

Page 17: ...1 Controls and instruments 1 2 3 4 5 6 1 Left handlebar switches page 4 8 2 Multi function display page 4 4 3 Right handlebar switch page 4 8 4 Brake lever page 4 9 5 Throttle grip page 7 16 6 Main switch steering lock page 4 1 ...

Page 18: ...osi tion without the engine running This model is equipped with a fuel pump When the vehicle is first turned on a noise from the fuel pump can be heard but this is not a malfunction EAU45752 OFF All electrical systems are off The key can be removed WARNING EWA10073 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss o...

Page 19: ...rol or an accident If the vehicle turns over and af ter placing it upright ensure that there is no fuel leakage If fuel is leaking have a Yamaha dealer check the vehicle EAUU0822 Keyhole cover To open the keyhole cover Insert the key head into the keyhole cover receptacle as shown and then turn the key to the right to open the cover To close the keyhole cover Press the PUSH SHUT button to close th...

Page 20: ... s automatically switch on or off according to the coolant tempera ture TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle NOTICE ECA10022 Do not continue to operate the en gine if it is overheating EAU77562 Engine trouble warning light This warning light comes on...

Page 21: ...er allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 9250 r min and above EAU87220 Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When approximately 1 Tra...

Page 22: ...ve tripmeter TRIP F a clock an instantaneous fuel consump tion display km L or L 100 km an average fuel consumption dis play AVE_ _ _ km L or AVE_ _ _ L 100 km an average speed display AVE_ _ _ km h a battery voltage display BATT Push the RESET SELECT button to change the display in the following or der ODO TRIP 1 TRIP 2 TRIP F clock km L or L 100 km AVE_ _ _ km L or AVE_ _ _ L 100 km AVE_ _ _ km ...

Page 23: ...to set the hours 3 Push the RESET SELECT but ton until the minute digits start flashing 4 Use the RESET SELECT button to set the minutes 5 Push the RESET SELECT but ton until the minute digits stop flashing The setting is confirmed EAU87750 Instantaneous fuel consumption display This display shows the fuel consump tion under the current riding condi tions It can be set to either km L or L 100 km T...

Page 24: ...own until the vehicle has traveled some distance To switch the fuel consumption measurement units between km L and L 100 km change at the instantaneous fuel consump tion display See page 4 6 EAU87890 Average speed display This display shows the vehicle s aver age traveling speed since it was last re set To reset the average speed display push the RESET SELECT button un til it is reset EAU89220 Bat...

Page 25: ...hts push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU12713 Start switch Push this switch to crank the engine with the starter See page 6 2 for start ing instructions prior to starting the en gine EAU37462 Shift pedal The shift pedal is located on the left side of the motorcycle This motorcy cle is equipped with a constant ...

Page 26: ...t side of the motorcycle To apply the rear brake press down on the brake pedal EAU37474 Fuel tank cap To remove the fuel tank cap 1 Open the seat See page 4 12 2 Turn the fuel tank cap counter clockwise and pull it off To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clockwise until the marks on the cap and tank cover are aligned 2 Close the seat 1 Brake le...

Page 27: ...oking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap...

Page 28: ...by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU13435 Catalytic converter The exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn P...

Page 29: ...move the key from the main switch if the vehicle will be left un attended TIP Make sure that the seat is properly se cured before riding EAU37482 Helmet holders The helmet holders are located under the seat To secure a helmet to a helmet hold er 1 Open the seat See page 4 12 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helm...

Page 30: ...ur Yamaha dealer before installing any accessories EAU37491 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright WARNING EWA14191 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and ...

Page 31: ...ual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Refuel if necessary Check fuel line for leakage 4 10 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level C...

Page 32: ...mooth Lubricate if necessary 7 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 23 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 17 7 19 Shift pedal Make sure that operation is smooth Correct if necessary 7 20 Brake pedal Make sure that operation is smooth Lubricate pedal pivo...

Page 33: ...For your safety pre operation checks 5 3 5 Instruments lights signals and switches Check operation Correct if necessary E G A P S K C E H C M E T I ...

Page 34: ...excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17104 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r min NOTICE After 1000 km 600 mi of operation the engine oil ...

Page 35: ...rate the vehi cle if a warning light remains on Have a Yamaha dealer check the ve hicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engine starts or after 5 seconds Wait 10 seconds before pressing the switch again to allow battery voltage to restore NOTICE ECA11043 For maximum engine life never ac celerate ha...

Page 36: ...ttle grip The use of the shift pedal is shown in the illustration NOTICE ECA15182 When shifting press the shift pedal firmly until you feel the gear shift is complete Even with the transmission in the neutral position do not coast for long periods of time with the engine off nor tow the motorcycle for long distances The transmission is properly lu bricated only when the engine is running Inadequat...

Page 37: ...ine off instead of let ting it idle for an extended length of time e g in traffic jams at traf fic lights or at railroad crossings EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on ...

Page 38: ...STOMERS CAN USE THE FULLEST POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance ZAUV0284 ...

Page 39: ...CLE CAN DEMAND A HIGH PRICE WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S ZAUV0285 ...

Page 40: ...e a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more ...

Page 41: ...or the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 7000 km or 10 months 10000 km or 14 months 13000 km or 18 months 1 Fuel line Check fuel hose for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap i m 0 0 0 6...

Page 42: ... Check for leakage Tighten if necessary Replace gasket s if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 7000 km or 10 months 10000 km or 14 months 13000 km or 18 months ...

Page 43: ... 0 1 y r e v E e c a l p e R 3 Air filter check hose Clean 4 Battery Check voltage Charge if necessary 5 Front brake Check operation fluid level and vehicle for fluid leakage t i m i l e h t o t n r o w r e v e n e h W s d a p e k a r b e c a l p e R 6 Rear brake Check operation fluid level and vehicle for fluid leakage t i m i l e h t o t n r o w r e v e n e h W s d a p e k a r b e c a l p e R 7 ...

Page 44: ...n lubricant thoroughly Every 1000 km 600 mi and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 10000 km 6250 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brak...

Page 45: ...ge Every 3000 km 1800 mi 22 Engine oil filter ele ment i m 0 0 0 6 m k 0 0 0 0 1 y r e v E e c a l p e R 23 Cooling system Check coolant level and vehicle for coolant leakage Change with Yamaha genuine coolant Every 3 years 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lub...

Page 46: ... level Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING km ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 7000 km or 10 months 10000 km or 14...

Page 47: ...ntenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed EAUV0931 Panel A and B To remove the panel Remove the screws and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screws 1 Panel A 1 1 Panel B 1 1 Screw 2 Panel A 1 2 ...

Page 48: ...ance and lubrication chart In addi tion the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Place the vehicle on the center stand 2 Remove panel B See page 7 8 3 Remove the coolant reservoir by removing the screws and then hang it from the projection on the cylinder head as shown 4 Remove the spark plug cap 5 Remove the spark plug as shown with the spa...

Page 49: ...s gauge and if nec essary adjust the gap to specifi cation To install the spark plug 1 Clean the surface of the spark plug gasket and its mating surfa ce and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the c...

Page 50: ...e engine oil should be between the tip of the dipstick and the maximum level mark 4 If the engine oil is at or below the minimum level mark add suffi cient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it ...

Page 51: ...hat the O ring is properly seated 8 Install the engine oil strainer com pression spring new O ring and engine oil drain bolt and then tighten the drain bolt to the speci fied torque NOTICE Before in stalling the engine oil drain bolt do not forget to install the O ring compression spring and oil strainer in position ECA10422 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Strainer 5 Oil pa...

Page 52: ...11 Turn the engine off and then check the oil level and correct it if necessary EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the ...

Page 53: ...ct reading 2 Remove panel B See page 7 8 3 Check the coolant level in the coolant reservoir TIP The coolant should be between the mi nimum and maximum level marks 4 If the coolant is at or below the mi nimum level mark remove the coolant reservoir cap 5 Add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the...

Page 54: ...t The coolant must be changed at the in tervals specified in the periodic main tenance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAUT1991 Replacing the air filter ele ment The air filter element must be replaced and the check hoses must be cleaned at the intervals specified in the periodic maintena...

Page 55: ...se the engine idling speed turn the screw in direction a To decrease the engine idling speed turn the screw in direction b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment 3 Install the panel EAU48434 Adjusting the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and i...

Page 56: ...ine damage To prevent this from occurring have your Yamaha dealer check and adjust the valve clearance at regular intervals TIP This service must be performed when the engine is cold EAU82721 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good...

Page 57: ...d be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cra...

Page 58: ... replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU37914 Checking the brake lever free play There should be no free play at th...

Page 59: ...ht is activated by switches connected to the brake lever and brake pedal Check that the brake light comes on just before braking takes ef fect If necessary adjust the rear brake light switch as follows Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the ad justing nut in direction a To make the brake li...

Page 60: ...ake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU36721 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake...

Page 61: ...herwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 3 or DOT 4 may result in a harmful chemical re action Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage pa...

Page 62: ...nder and cali per as well as the brake hose replaced at the intervals listed below or whenev er they are damaged or leaking Brake seals Replace every two years Brake hose Replace every four years EAU22762 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22799 To check the drive chain slack 1 Place the motorcycle on the cen terstand 2 Shift the...

Page 63: ...xle nut and the brake caliper bracket bolt 2 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc tion a To loosen the drive chain turn the adjusting nut at each end of the swingarm in direction b and then push the rear wheel for ward TIP Using the alignment marks on each drive chain puller make sure that both chain pullers are in the same positi...

Page 64: ...rive chain and soak it in solvent 2 Spray Yamaha chain lubricant or other suitable chain lubricant on the entire chain making sure that all side plates and rollers have been sufficiently oiled EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if nec...

Page 65: ...oes not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU23155 Checking and lubricating the brake lever The operation of the brake lever should be checked before each ride and the lever pivot should be lubricated if nec essary EAU23185 Ch...

Page 66: ...nterstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication...

Page 67: ...wn hard on the handle bars several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified...

Page 68: ...dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt m...

Page 69: ...ck it at least once a month and fully char ge it if necessary 3 Fully charge the battery before installation NOTICE When in stalling the battery be sure to turn the main switch off then connect the positive lead before connecting the negative lead ECA16842 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA16531 Always keep the battery ...

Page 70: ...n have a Yamaha dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAUV0560 Replacing a front turn signal light bulb NOTICE ECA10671 It is advisable to have a Yamaha dealer perform this job 1 Place the vehicle on the center stand 2 Remove panel A and B See page 7 8 3 Remove the turn signal light bulb socket together with the bulb by turn...

Page 71: ... the screw 2 Remove the socket together with the turn signal light bulb by turn ing it counterclockwise 3 Remove the burnt out bulb by pulling it outward 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the turn signal light unit by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 1 Scre...

Page 72: ...nto the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screw EAU24361 Front wheel EAU60841 To remove the front wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Place the motorcycle on the cen terstand 2 Remove the axle nut 3 Pull the wheel axle out and then re...

Page 73: ...081 Rear wheel EAU66621 To remove the rear wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Loosen the locknut and drive chain slack adjusting nut on each side of the swingarm 2 Loosen the axle nut and the brake caliper bracket bolt 3 Place the motorcycle on the cen terstand 4 Remove the axle nut 5 Push the wheel forward and then remove...

Page 74: ...he locknuts to the specified torques EAU25872 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital syst...

Page 75: ...Periodic maintenance and adjustment 7 36 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage ...

Page 76: ...aler check the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The batter...

Page 77: ...en the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low C...

Page 78: ...enuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not use high pressure washers or steam jet cleaners Excessive water pressure may cause wa ter seepage and deterioration of wheel bearings brakes trans mission seal...

Page 79: ... vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean the windshield Additionally some cleaning compounds for plastic may scratch the wind shield so be sure to test all cleaning products before gen eral application ECA26310 ...

Page 80: ... lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle in a cool dry place If necessary protect it against dust with a porous cover Be su...

Page 81: ...electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plu...

Page 82: ...MA Engine oil quantity Oil change 0 90 L 0 95 US qt 0 79 Imp qt With oil filter removal 1 00 L 1 06 US qt 0 88 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 15 L 0 16 US qt 0 14 Imp qt Radiator including all routes 0 62 L 0 66 US qt 0 55 Imp qt Fuel Recommended fuel Unleaded gasoline only Octane number RON 90 Fuel tank capacity 4 6 L 1 2 US gal 1 0 Imp gal Fuel reserve a...

Page 83: ... Front suspension Type Telescopic fork Rear suspension Type Swingarm Electrical system System voltage 12 V Battery Model PTZ55 Voltage capacity 12 V 3 5 Ah Bulb wattage Headlight LED Brake tail light LED Front turn signal light 16 0 W Rear turn signal light 10 0 W Auxiliary light LED License plate light 5 0 W ...

Page 84: ...en VEHICLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER EAUV0540 Vehicle identification number The vehicle identification number is stamped into the frame under the seat See page 4 12 TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the...

Page 85: ...d only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the c...

Page 86: ...uel meter 4 4 Fuel tank cap 4 9 Fuses replacing 7 30 G General note 6 5 H Handlebar switches 4 8 Helmet holders 4 12 High beam indicator light 4 3 Horn switch 4 8 I Identification numbers 10 1 Indicator lights and warning lights 4 3 K Keyhole cover 4 2 L Labels location 1 1 License plate light bulb replacing 7 33 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 4 Maintenance ...

Page 87: ...lacing 7 31 Turn signal light bulb rear replacing 7 32 Turn signal switch 4 8 V Valve clearance 7 17 Vehicle identification number 10 1 Vehicle lights 7 31 W Wheel bearings checking 7 29 Wheel front 7 33 Wheel rear 7 34 Wheels 7 19 Y Yamalube 7 13 ...

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