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1. Principles of operation 

There are two diaphragms fixed to the center rod, one at each end. When compressed air is supplied to air   
chamber b (right side, see Fig.1.1), the center rod moves to the right, the material in material chamber B   
is pushed out, and at the same time material is sucked into material chamber A. 
When the center rod is moved full-stroke to the right, the air switch valve is switched, compressed air is   
sent to air chamber a (left side, see Fig.1.2), and the center rod moves to the left. The material in   
material chamber A is pushed out, and at the same time material is sucked into material chamber B.   
Through repetition of this operation, material is repeatedly taken in and discharged out.

  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

2. Tools, etc. 
   2.1 General tools

 

·Socket wrenches 

 

 

 

10mm, 12mm, 13mm, 17mm, 22mm

 

·Hexagonal box wrenches 

 

  5mm

 

·Open-end 

wrenches 

   13mm

 

(BP

, BV

), 22mm (BA

[-D], BS

, BF

)

 

 

   2.2 Special tools

     

 

   

  ·Accessory tool 

(

Included

)

                     

         

 

  ·Sleeve remover (sold separately) 

     

Purpose: Removing the center disk

                   

  Purpose: For removing sleeves 

             

 of BP

 and BV

 types 

 
 
 
 
 
 
 
 

   2.3 Misc.

 

     

·Assembly oil 

           

  Turbine oil none addition class 1(equivalent to ISO VG32 grade)

 

   

  ·Nuts                                       

   

 M14×1.5 

   

  ·Grease                                   

   

  Urea grease grade (NLGI) No. 2 

·Lubricants 

Equivalent to LOCTITE ANTI-SEIZE 767

 

 

 

3. Ordering Replacement parts 

For accurate and speedy shipment of parts, be sure to order the right parts for your model to distributor.   
Indicate the part numbers, descriptions, and quantities.   
 
 
 
 
 

Summary of Contents for NDP-20 series

Page 1: ...MAINTENANCE MANUAL YAMADA AIR OPERATED DIAPHRAGM PUMPS NDP 20 NDP 25 NDP 32 Doc No NDP 187M 10...

Page 2: ...e caution described and operate the product in an improper manner There is danger of personal injury or property damage Furthermore to indicate the type of danger and damage the following symbols are...

Page 3: ...2 BP BV types 3 4 2 Inspection 4 4 3 Installation 4 5 Diaphragm and Center rod 5 1 Removal BA D BS BF types 5 BP BV types 5 5 2 Inspection 6 5 3 Installation B C D B N D B E B V B H D B S B H T types...

Page 4: ...cked into material chamber B Through repetition of this operation material is repeatedly taken in and discharged out 2 Tools etc 2 1 General tools Socket wrenches 10mm 12mm 13mm 17mm 22mm Hexagonal bo...

Page 5: ...he out manifold Fig 4 1 Remove the O ring valve stopper ball and valve seat Fig 4 2 Turn over the main body assembly Fig 4 3 Remove the 4 retainer bolts from the in manifold and remove the in manifold...

Page 6: ...OTE When the retainer nuts both sides of the tie rod remove the in manifold removes Remove the O ring valve stopper ball and valve seat Fig 4 6 Turn over the main body assembly Fig 4 7 Pull out the ti...

Page 7: ...out or cracked replace them 4 3 Installation For installation see Exploded View on the separate sheet and install in the reverse order of disassembly Tightening torque for manifold retainer bolts C N...

Page 8: ...Fig 5 2 After the nuts on one side have been removed remove the center disk and diaphragm Remove the diaphragm center disk and center rod from the opposite side of the main body Remove the nuts on the...

Page 9: ...the diaphragm and center disk off the opposite end Fig 5 6 Be careful not to scratch or score the center rod 5 2 Inspection Diaphragm If the diaphragm is worn out or damaged replace it New replace jus...

Page 10: ...B C B N B E B V 10 N m NDP 20 B H B S B H T 13 N m B C B N B E B V 10 N m NDP 25 NDP 32 B H B S B H T 20 N m NOTE Make sure there is no dust on the seal surface in order to prevent seal damaged Tighte...

Page 11: ...g 6 4 Measure the inside diameter and if it is outside the usable range replace the throat bearing Usable range of throat bearing 18 03 18 14 mm O rings Packing If the O ring is worn out or cracked re...

Page 12: ...acked replace C Spool Valve Assembly Usable range of Seal ring 2 94 3 02 mm Sleeve Assembly Fig 7 5 Measure the inside diameter and if it is outside the usable range replace the sleeve assembly Usable...

Page 13: ...lance should be equal from both side on diagonal line with even torque Retighten the Out chamber and then the manifold in this order Fig 8 1 Plastic type The torque should be applied on the occasion o...

Page 14: ...Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 201612 NDP187M...

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