YAMADA KGK-100 Series Instruction Download Page 13 | Manualshive

Page: 13 / 22

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12

800K859

Metering Cylinder (10mL)

800K860

Metering Cylinder (20mL)

No

Parts No.

Description

Q'ty

No

Parts No.

Description

Q'ty

1 701K429 Cylinder

1 8 680K238 Packing

1

2

644K116

O ring

1

9

770K268

Back up ring

1

3 703K024 Housing

1

10

770K236 Sleeve

1

4 644K118 O

ring

1

11 703K025 Retainer

1

5 644K016 O

ring

1

12

627K493 Nut

1

6

645K646

Back up ring

1

13

701K191

Adjustment screw

1

7 703K023 Piston

1

No

Parts No.

Description

Q'ty

No

Parts No.

Description

Q'ty

1 703K026 Piston

1 8 680K238 Packing

1

2

644K016

O ring

1

9

770K268

Back up ring

1

3

645K646

Back up ring

1

10

770K236

Sleeve

1

4 644K116 O

ring

1

11 703K028 Retainer

1

5 701K931 Cylinder

1

12

627K493 Nut

1

6 644K118 O

ring

1

13

703K504 Adjustment

screw 1

7 703K027 Housing

1

1

2

3

4

5

7

8

9

10

11

12

13

6

1

2

5

4

6

7

8

9

10

11

12

13

3

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Summary of Contents for KGK-100 Series

Page 1: ... 00 METERING GUN MODEL KGK 100 series WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Page 2: ...ad and observe the safety notes to ensure safety and correct use of this product DANGER indicates a potentially hazardous situation which if not avoided WILL result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided could result in injury...

Page 3: ... restarting Follow the safety instructions for installation and be sure to use appropriate piping material and size to avoid leakage and damage WARNING Understand this manual completely before operating the machine Operators and maintenance personnel are required to read this manual thoroughly before operating or servicing Do not handle this machine without understanding the instructions Do not ha...

Page 4: ...thus material will not be discharged more than necessary Fig 1 WARNING Shut off air supply to the product and remove residual pressure completely BEFORE disassembling Alternating the unit may result in personal injury or product malfunction Please do not try to alter modify or change the machine CAUTION When leaving the product unused for a long time more than a week or shutting it down remove mat...

Page 5: ...ard by material pressure from the rear side and thus a metered shot in the chamber is finally discharged Fig 3 Adjustment screw Rod Metering chamber Fig 3 Fig 4 Fig 5 Fig 6 Three way directional valve Material comes from the bottom seat lifts up the ball and flows out of the middle path The ball is pressed against the upper seat to close the outlet so that material will not be discharged from the ...

Page 6: ...ing the gun for the first time and after replacing a material container 5 Adjustment and Discharge Test Supply material to the gun The rod lifts up the lever with material pressure and the lever opens At this time if material leaks from the nozzle check if the lever has a slight play back and forth at first Then if the lever touches connector loosen connector If material still leaks loosen the adj...

Page 7: ...over tightened PRECAUTION FOR USE Be sure to shut off the air supply to a supply pump and set the material pressure primary pressure to zero Leaving a metering valve under pressure will be a cause of material leak or some other problem Once a metered shot is dispensed be sure to put the valve back to the standby condition Do not use material which contains dirt and dust Seal parts will be damaged ...

Page 8: ...assembling metering valves Wash the parts with wash oil and apply a thin layer of lithium grease BEFORE reassembling Be extremely careful not to let dust and dirt attach to any of the parts Remove the E type retaining ring on the one side of the pivot pin connecting the hook and lever and pull put the pivot pin from the link Then the hook and lever can be removed Remove the E type retaining ring o...

Page 9: ... side with the link washer and the retaining ring Attach the adjustment screw to the lever and secure it with a lock nut Set the hook first and then the lever to the inside of the link Then secure with the pivot pin attached on above Be sure to fit the rod head in the tapered hole of the adjustment screw If failed the lever will not work Screw to insert the connector with the nozzle attached into ...

Page 10: ...itching Valve Cylinder 1mL 686427 800K365 800K856 3mL 686428 800K365 800K857 5mL 686429 800K365 800K858 10mL 686430 800K365 800K859 20mL 686431 800K365 800K860 Size A B C D 1mL 49 38 29 5 101 3mL 49 55 27 5 101 5mL 49 73 30 5 101 10mL 49 96 39 5 101 20mL 49 144 64 5 101 set a maximum value 1 2 181 137 ＡＢＣ 1 Ｄ ...

Page 11: ...alve seat 2 3 703K841 Lever 1 13 701K294 Body 1 4 701K291 Adjustment screw 1 14 640K014 O ring 1 5 627K462 Nut 1 15 701K298 Grip 1 6 701K293 Gland bushing 1 16 703K842 Hook 1 7 640K004 O ring 1 17 703K843 Link 2 8 701K295 Rod 1 18 701K299 Pivot pin 2 9 630K683 Ball 1 19 631K941 E type retaining ring 4 10 800K367 Side ring assembly 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3 ...

Page 12: ...14 Piston 1 2 644K006 O ring 1 3 644K116 O ring 1 4 701K450 Cylinder 1 5 644K118 O ring 1 6 703K015 Housing 1 7 680K185 Packing 1 8 680K328 Back up ring 1 9 770K285 Sleeve 1 10 703K016 Retainer 1 11 627K491 Nut 1 12 701K198 Adjustment screw 1 No Parts No Description Q ty 1 701K446 Cylinder 1 2 644K116 O ring 1 3 703K021 Housing 1 4 644K118 O ring 1 5 644K013 O ring 1 6 645K643 Back up ring 1 7 703...

Page 13: ...016 O ring 1 12 627K493 Nut 1 6 645K646 Back up ring 1 13 701K191 Adjustment screw 1 7 703K023 Piston 1 No Parts No Description Q ty No Parts No Description Q ty 1 703K026 Piston 1 8 680K238 Packing 1 2 644K016 O ring 1 9 770K268 Back up ring 1 3 645K646 Back up ring 1 10 770K236 Sleeve 1 4 644K116 O ring 1 11 703K028 Retainer 1 5 701K931 Cylinder 1 12 627K493 Nut 1 6 644K118 O ring 1 13 703K504 A...

Page 14: ...les such as aggregate or fast drying type of material is NOT applicable Wetted parts in a metering gun are made of steel and aluminum and seal parts are made of NBR and polyurethane Make sure that material you are going to use is compatible with these parts Shot Range 1mL 3mL 5mL 10mL 20mL Shot Accuracy 0 3 1mL 0 5 3mL 1 5mL 3 10mL 5 20mL Maximum Operating Pressure 2 Withstanding pressure 20MPa Op...

Page 15: ...witching Valve Cylinder 1mL 686432 800K375 800K376 3mL 686433 800K375 800K377 5mL 686434 800K375 800K378 10mL 686435 800K375 800K379 20mL 686436 800K375 800K572 Size A B C D 1mL 49 23 5 26 5 101 3mL 49 38 27 5 101 5mL 49 55 37 5 101 10mL 49 67 41 5 101 20mL 49 118 42 5 101 set a maximum value 1 2 ＡＢＣＤ 181 1 137 ...

Page 16: ...alve seat 2 3 703K841 Lever 1 13 701K294 Body 1 4 701K291 Adjustment screw 1 14 643K014 O ring 1 5 627K462 Nut 1 15 701K298 Grip 1 6 701K293 Gland bushing 1 16 703K842 Hook 1 7 640K004 O ring 1 17 703K843 Link 2 8 701K295 Rod 1 18 701K299 Pivot pin 2 9 630K683 Ball 1 19 631K941 E type retaining ring 4 10 795K015 Side ring assembly 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3 ...

Page 17: ...1 2 643K116 O ring 1 3 643K118 O ring 1 4 701K354 Cylinder 1 5 701K355 Housing 1 6 701K356 Piston 1 7 701K357 Retainer 1 8 701K358 Cover 1 9 627K491 Nut 1 10 701K198 Adjustment screw 1 11 770K125 Packing 1 12 770K112 Packing 2 13 643K011 O ring 1 No Parts No Description Q ty 1 701K455 Piston 1 2 643K116 O ring 1 3 643K118 O ring 1 4 701K446 Cylinder 1 5 701K456 Housing 1 6 701K453 Retainer 1 7 701...

Page 18: ...1K457 Cover 1 6 701K429 Cylinder 1 13 627K493 Nut 1 7 701K460 Piston 1 14 701K191 Adjustment screw 1 No Parts No Description Q ty No Parts No Description Q ty 1 702K729 Piston 1 8 702K731 Cover 1 2 643K116 O ring 1 9 701K459 Packing retainer 1 3 701K931 Cylinder 1 10 627K493 Nut 1 4 643K118 O ring 1 11 701K191 Adjustment screw 1 5 702K730 Housing 1 12 643K016 O ring 1 6 770K131 Packing 2 13 701K46...

Page 19: ... in a metering gun are made of steel and aluminum and seal parts are made of fluorine resin Make sure that material you are going to use is compatible with these parts Capacity 1mL 3mL 5mL 10mL 20mL Shot Range 0 3 1mL 0 5 3mL 1 5mL 3 10mL 5 20mL Shot Accuracy 2 Maximum Operating Pressure 20MPa Withstanding pressure 30MPa Operating Temperature Room Temperature Weight 1 0 kg 1 1 kg 1 2 kg 1 3 kg 1 5...

Page 20: ...d that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operat...

Page 21: ...MEMO ...

Page 22: ...201108 100 494YO Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 ...

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