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General

This section contains repair and maintenance
procedures for the AC traction motor. Additional
information concerning the traction motor may be
included in other sections when the information is
more closely related to other systems. Sections that
may contain related information include:

Periodic Maintenance

 8000YRM1298 for unit

codes B890 and B896

Periodic Maintenance

 8000YRM1368 for unit

codes B902, B903, B904, and B905

Periodic Maintenance

 8000YRM1453 for unit

codes A287 and A292

Periodic Maintenance

 8000YRM1635

for unit codes C902 and C903

Periodic Maintenance

 8000YRM1644

for unit codes B287, B292, and C896

Steering Mechanism

 1600YRM1284 for unit

codes B890 and B896

Steering Mechanism

 1600YRM1031 for unit

codes B902, B903, B904, and B905

Steering Mechanism

 1600YRM1449 for unit

codes A287 and A292

Steering Mechanism

 1600YRM1627

for unit codes C902 and C903

Steering Mechanism

 1600YRM1637

for unit codes B287, B292, and C896

Electrical System

 2200YRM1287 for unit

codes B890 and B896

Electrical System

 2200YRM1357 for unit

codes B902, B903, B904, and B905

Electrical System

 2200YRM1451 for unit

codes A287 and A292

Electrical System

 2200YRM1632

for unit codes C902 and C903

Electrical System

 2200YRM1640

for lift truck models B287, B292, and C896

Master Drive Unit * (With EPAS)

0630YRM0961 for all models in this section

Master Drive Unit

 0630YRM1609

for unit codes B287, B292, and C896

ACCESSING THE DRIVE UNIT

COMPARTMENT

MPE060/080-F, MPE060-VG, and MPE080-VG

The drive unit compartment is concealed behind a
molded cover which fits securely around the drive unit
and steer support to the frame. The floor mat fits
snugly in the operator platform after the drive unit
cover is installed.

To remove the drive unit cover, first lift the corners of
the floor mat and pull it out away from the drive unit.
See Figure 1. Next, reach under the side of the drive
unit cover, near the bottom, and find the grip slot.
With both hands, pull up and away from the truck until
the bottom of the cover kicks out from the retaining
clips. See Figure 2 or Figure 3. Repeat this for the
other side of the cover. Work around the edge of the
cover until free from the truck.

1. FLOOR MAT

2. DRIVE UNIT COMPARTMENT COVER

3. FRAME

4. CASTER ADJUSTMENT ACCESS

Figure 1. Floor Mat

0620 YRM 1283

General

1

Summary of Contents for MPC080-VG

Page 1: ...090937 1600 YRM 1627 10 13 BRAKES 550090938 1800 YRM 1628 10 13 WALKIE HYDRAULIC SYSTEM 550090939 1900 YRM 1629 10 13 USER INTERFACE SUPERVISOR FUNCTIONS 550090940 2200 YRM 1630 07 14 USER INTERFACE S...

Page 2: ...Maintenance FRAME MPC080 VG A283 MPC060 VG A372 MTR005 F C902 MTR007 F C903 PART NO 550090934 0100 YRM 1580...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when maki...

Page 4: ...05 F and MTR007 F 4 Covers 4 Special Precautions 4 Frame Separation and Assembly 4 MPC060 VG and MPC080 VG 4 Frame Separation 4 Painting Instructions 5 Label Replacement 5 Battery Compartment 7 This s...

Page 5: ......

Page 6: ...ment by the links of the lifting mechanism The fork frame weldment is raised by a lift cylinder connected to the main frame weldment and fork frame weldment The lift cylinder raises the battery end of...

Page 7: ...1 MAIN FRAME WELDMENT 2 FORK FRAME WELDMENT Figure 1 Frame Weldments MPC060 080 VG General 0100 YRM 1580 2...

Page 8: ...Figure 2 Frame Weldment MTR005 007 F 0100 YRM 1580 General 3...

Page 9: ...rive unit com partment Wear safety glasses Make certain that the battery has been disconnected CAUTION To avoid controller damage always disconnect the battery discharge the capacitor and never put po...

Page 10: ...dirt from the surface to be painted Clean the area to be painted using a solvent for painted surfaces Remove all oil and grease 2 Remove the top surface of paint and all rust from the metal using san...

Page 11: ...Figure 3 Labels and Decals Location on MTR005 F MTR007 F MPC060 VG and MPC080 VG Label Replacement 0100 YRM 1580 6...

Page 12: ...when trucks are equipped with optional battery rollers or slide Always wear protective clothing and eye protection when working with or near the battery The battery compartment must be kept clean to e...

Page 13: ...NOTES 8...

Page 14: ...AC MOTOR REPAIR WITH EPAS MPE060 VG A292 B292 MPE080 VG A287 B287 MPE080 F B890 MPE060 F B896 C896 MTR005 F B902 MTR007 F B903 MPC060 F B904 MPC080 F B905 MTR005 F MTR007 F C902 PART NO 524274699 062...

Page 15: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when maki...

Page 16: ...cautions 4 Discharging the Capacitors 4 Description 6 AC Motor Repair 6 Remove 6 Disassemble 7 Inspect 7 Assemble 7 Install 8 Troubleshooting 10 This section is for the following models MPE060 VG A292...

Page 17: ...Thank you very much for your reading Please click here and go back to the website Then you can download the complete manual instantly No waiting...

Page 18: ...codes B902 B903 B904 and B905 Electrical System 2200YRM1451 for unit codes A287 and A292 Electrical System 2200YRM1632 for unit codes C902 and C903 Electrical System 2200YRM1640 for lift truck models...

Page 19: ...lower cover fits around the base of the drive unit platform and is secured in place with three screws after the front cover has been installed To remove the covers first remove the three screws securi...

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