OILS USED FOR FORKLIFT TRUCK
Name
Brand or Code (Domestic)
Gasoline
87 number gasoline.
Engine Oil
API rating of SM or newer
Hydraulic Oil
Kinematic Viscosity 28.8-35.2 cSt @ 104F (40
℃
mm2/s
)
Kinematic Viscosity ≥5 cSt @ 212F (100
℃
mm2/s)
Transmission Oil
Kinematic Viscosity 5-7 cSt @ 212F (100
℃
mm2/s
)
Gear Oil
API GL-5 85W-90
Brake Fluid
DOT4 Synthetic Brake Fluid
Grease (steer axle)
NLGI grade 2 lithium type complex grease (with
minimum of 3% molybedenum disulphide additive)
Grease (rest of truck)
NLGI grade 2 lithium based grease
HYDRAULIC OIL GAUGE AND
HYDRAULIC OIL FILL
General inspection requirements
1.
Check the oil level of the hydraulic oil tank. Take
the oil level trace as a reference. The mast,
attachments, and steering system must be taken
in consideration in order to fill the hydraulic
system to the correct level.
2.
Forklift must be parked for five minutes before oil
level can be checked.
3.
The engine must be
OFF
, the forklift truck must
be on flat ground, the mast must be vertical state,
forks must be on the ground, and attachments
should be retracted. This ensures the hydraulic oil
is back in the tank.
Fill Level Requirements
NOTE:
For items below, refer to Figure 74.
•
L
line indicates the lowest level of hydraulic oil
required to operate the mast up to 4 m (13.1 ft)
in height (including the full free lift mast and
mast with special attachment).
•
M
line indicates the lowest level of hydraulic oil
required
to
operate
the
mast
ABOVE
4 m (13.1 ft) in height (including the full
free lift mast and mast with special attachment).
•
H
line indicates the maximum level of hydraulic
oil required. If the reading on the dipstick is
above this line, flush oil from the tank.
A. FILL LEVEL REQUIRED FOR MAST ABOVE
4 m (13.1 ft), WITH ATTACHMENTS.
B. FILL LEVEL REQUIRED FOR MAST BELOW
4 m (13.1 ft), WITH ATTACHMENTS.
Figure 74. Oil Fill Stick
8000 YRM 2199
Drive, Operation, and Routine Maintenance of Forklift Truck
83
Summary of Contents for A7S1
Page 4: ......
Page 7: ...TABLE OF CONTENTS Continued Lubrication System 83 PDM Schematics 85 Table of Contents iii ...
Page 8: ......
Page 36: ...Figure 25 2 2 5T Wheel Brakes Brake System 8000 YRM 2199 28 ...
Page 54: ...Figure 43 Oil Circuit of Hydraulic System Hydraulic System 8000 YRM 2199 46 ...
Page 69: ...Figure 58 Two Stage Free Lift and Three Stage Masts 8000 YRM 2199 Lifting System 61 ...
Page 76: ...Figure 61 With NISSAN engine K21 K25 Sheet 1 of 2 Electrical System 8000 YRM 2199 68 ...
Page 77: ...Figure 62 With NISSAN engine K21 K25 Sheet 2 of 2 8000 YRM 2199 Electrical System 69 ...
Page 78: ...Figure 63 With PSI engine Sheet 1 of 2 Electrical System 8000 YRM 2199 70 ...
Page 79: ...Figure 64 With PSI engine Sheet 2 of 2 8000 YRM 2199 Electrical System 71 ...
Page 80: ...Figure 65 With Mitsubishi engine S4S Sheet 1 of 2 Electrical System 8000 YRM 2199 72 ...
Page 81: ...Figure 66 With Mitsubishi engine S4S Sheet 2 of 2 8000 YRM 2199 Electrical System 73 ...
Page 82: ...Figure 67 With Xinchai engine Sheet 1 of 2 Electrical System 8000 YRM 2199 74 ...
Page 83: ...Figure 68 With Xinchai engine Sheet 2 of 2 8000 YRM 2199 Electrical System 75 ...
Page 84: ...Figure 69 With Yanmar engine 92 98 Sheet 1 of 2 Electrical System 8000 YRM 2199 76 ...
Page 85: ...Figure 70 With Yanmar engine 92 98 Sheet 2 of 2 8000 YRM 2199 Electrical System 77 ...
Page 86: ...Figure 71 With Yanmar engine 94 Sheet 1 of 2 Electrical System 8000 YRM 2199 78 ...
Page 87: ...Figure 72 With Yanmar engine 94 Sheet 2 of 2 8000 YRM 2199 Electrical System 79 ...
Page 88: ...Figure 73 Optional Accessories Electrical System 8000 YRM 2199 80 ...
Page 93: ...PDM Schematics 8000 YRM 2199 PDM Schematics 85 ...
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Page 95: ...8000 YRM 2199 Figure 76 PDM Suitable For All Engines 87 88 blank ...
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Page 97: ...8000 YRM 2199 Figure 77 PDM With OPS Suitable For All Engines 89 90 blank ...
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