Figure 12. Daily Battery Report
ADDING WATER TO BATTERY
NOTE:
Some batteries have sealed cells. These
batteries do not need water added to the electrolyte.
Some water is lost from the electrolyte of each cell
during the charge and discharge cycle when the
battery is in service. Check the electrolyte level daily.
Some service persons check some of the cells each
day so all cells are checked each week. If the level of
the electrolyte goes below the level of the top of the
separators for the plates, the cell can be damaged.
KEEPING THE ELECTROLYTE LEVEL WITHIN THE
CORRECT LIMITS IS THE MOST IMPORTANT ITEM
OF BATTERY MAINTENANCE.
See the instructions from the manufacturer of your
battery for the operating level of the electrolyte. Always
use distilled water. If you add distilled water, wait 5
minutes before measuring the specific gravity with a
hydrometer. DO NOT add water to a cell before or
during the charging cycle; water must be added after
the charging cycle. If water is added before the
charging cycle, the electrolyte level may rise, which
will cause electrolyte to be forced out of the vent plugs.
The electrolyte can flow out of the cell through the fill
hole. The correct electrolyte level is shown in
Figure 13.
1. FILL TUBE
2. BOTTOM OF FILL TUBE
3. CELL COVER
4. MAXIMUM LEVEL OF ELECTROLYTE
5. MINIMUM LEVEL OF ELECTROLYTE
6. PLATE PROTECTOR
7. TOP OF SEPARATORS
Figure 13. Electrolyte Level
Battery Maintenance
2240 YRM 0001
10
Summary of Contents for 524150797
Page 1: ...Maintenance METRIC AND INCH SAE FASTENERS PART NO 524150797 8000 YRM 0231 ...
Page 4: ......
Page 8: ...Table 1 Bolts and Screws General 8000 YRM 0231 4 ...
Page 9: ...Table 2 Studs and Nuts 8000 YRM 0231 General 5 ...
Page 10: ...Table 3 Torque Nuts General 8000 YRM 0231 6 ...
Page 11: ...Table 4 Torque Nuts With Nylon Insert 8000 YRM 0231 General 7 ...
Page 20: ...NOTES 16 ...
Page 21: ......
Page 22: ...8000 YRM 0231 12 18 8 16 10 15 3 15 10 13 12 04 ...
Page 23: ...Maintenance INDUSTRIAL BATTERY PART NO 524158040 2240 YRM 0001 ...
Page 26: ......
Page 47: ......
Page 48: ...2240 YRM 0001 10 18 2 18 8 16 7 16 1 16 9 15 ...
Page 49: ...Maintenance AC MOTOR REPAIR MP20 A249 MPB045VG A245 PART NO 550036879 0620 YRM 1513 ...
Page 52: ......
Page 58: ...Figure 5 Traction Motor Repair A245 AC Motor Repair 0620 YRM 1513 6 ...
Page 62: ...NOTES 10 ...
Page 63: ......
Page 64: ...0620 YRM 1513 3 15 12 13 4 12 ...
Page 65: ...Maintenance MASTER DRIVE UNIT MP20 A249 MPB045VG A245 PART NO 550036880 0630 YRM 1503 ...
Page 68: ......
Page 75: ......
Page 76: ...0630 YRM 1503 3 15 12 13 4 12 ...
Page 77: ...Maintenance STEERING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036881 1600 YRM 1504 ...
Page 80: ......
Page 83: ...Figure 2 Control Handle Assembly Lift Truck Models MP20 A249 1600 YRM 1504 Control Handle 3 ...
Page 86: ...Figure 4 Delivery Handle Optional Control Handle 1600 YRM 1504 6 ...
Page 91: ......
Page 92: ...1600 YRM 1504 12 18 11 17 7 16 3 15 12 13 4 12 ...
Page 93: ...Maintenance BRAKES MP20 A249 MPB045VG A245 PART NO 550036882 1800 YRM 1505 ...
Page 96: ......
Page 104: ...NOTES 8 ...
Page 105: ......
Page 106: ...1800 YRM 1505 3 15 12 13 4 12 ...
Page 107: ...Maintenance HYDRAULIC SYSTEM MP20 A249 MPB045VG A245 PART NO 550036883 1900 YRM 1506 ...
Page 110: ......
Page 117: ...Figure 4 Hydraulic Unit A249 1900 YRM 1506 Hydraulic Pump 7 ...
Page 127: ......
Page 128: ...1900 YRM 1506 2 15 12 13 4 12 ...
Page 129: ...Maintenance ELECTRICAL SYSTEM MP20 A249 MPB045VG A245 PART NO 550036885 2200 YRM 1508 ...
Page 163: ......
Page 164: ...2200 YRM 1508 6 18 11 16 10 16 8 16 4 15 12 14 ...
Page 165: ...Maintenance LIFTING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036886 4000 YRM 1509 ...
Page 168: ......
Page 180: ...NOTES 12 ...
Page 181: ......
Page 186: ......
Page 192: ...NOTES 6 ...
Page 193: ......
Page 194: ...8000 YRM 1511 6 16 3 16 12 13 4 12 ...
Page 195: ...Maintenance DIAGRAMS MP20 A249 MP045VG A245 PART NO 550036889 8000 YRM 1512 ...
Page 198: ......
Page 201: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 2 of 3 8000 YRM 1512 General Notes 3 ...
Page 202: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 3 of 3 General Notes 8000 YRM 1512 4 ...
Page 203: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 1 of 7 8000 YRM 1512 General Notes 5 ...
Page 204: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 2 of 7 General Notes 8000 YRM 1512 6 ...
Page 205: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 3 of 7 8000 YRM 1512 General Notes 7 ...
Page 206: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 4 of 7 General Notes 8000 YRM 1512 8 ...
Page 207: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 5 of 7 8000 YRM 1512 General Notes 9 ...
Page 208: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 6 of 7 General Notes 8000 YRM 1512 10 ...
Page 209: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 7 of 7 8000 YRM 1512 General Notes 11 ...
Page 210: ...NOTES 12 ...
Page 211: ......
Page 212: ...8000 YRM 1512 3 18 12 14 1 14 12 13 7 13 4 12 ...
Page 213: ...Maintenance FRAME MPB045VG A245 PART NO 550093874 0100 YRM 1665 ...
Page 216: ......
Page 222: ...NOTES 6 ...
Page 223: ......
Page 224: ...0100 YRM 1665 7 16 12 13 ...
Page 225: ...Maintenance PERIODIC MAINTENANCE MPB045VG A245 PART NO 550093875 8000 YRM 1666 ...
Page 228: ......
Page 248: ...NOTES 20 ...
Page 249: ......
Page 250: ...8000 YRM 1666 3 19 2 19 10 15 6 15 3 15 12 13 ...
Page 251: ...Maintenance CONTROLLER DIAGNOSTICS MPB045VG A245 PART NO 550095689 9000 YRM 1671 ...
Page 337: ......
Page 342: ......
Page 349: ...Figure 6 Battery Charger Diagram GPT 2240 YRM 1890 Charging and Troubleshooting 7 ...
Page 360: ...NOTES 18 ...
Page 361: ......
Page 362: ...2240 YRM 1890 3 19 11 16 10 16 3 16 10 15 9 15 ...
Page 366: ......
Page 380: ...NOTES 14 ...
Page 381: ......
Page 382: ...2200 YRM 2030 6 17 11 16 10 16 ...