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FOR ADDED SAFETY:  

Insert a pin or padlock (not 

included) to lock the lever 

closed once the coupler 

is clamped onto the ball.

WARNING:

 If for any reason 

the factory chain length to your 
vehicle is not long enough, add 
additional chain links before 
using.

5

Hitch Information

VEHICLE HITCH AND BALL MOUNT

The vehicle hitch is the assembly installed on the tow vehicle. 
Typically, the ball mount (or draw bar) inserts into the vehicle hitch 
receiver and is secured with a locking pin. The hitch ball mounts 
to the ball mount. Ball mounts are available in various vertical 
height off-sets. Choose the proper offset to get the top of the ball 
22" off the ground so your trailer tongue is parallel to the ground.

RACKandROLL trailers work with Class I, II, or III hitches when a 
size 2" ball is securely provided. The Class I vehicle hitch carries 
the lightest rating with a maximum 200 lb. (91kg) tongue weight 
and 2000 lb. (907kg) towing weight and features a 1

1

4

" square 

receiver. A Class I vehicle hitch is more than adequate for the 
RACKandROLL trailer’s light weight.

TRAILER COUPLER AND BALL

The trailer coupler features a ball 
clamp underneath the latch which 
tightens onto the ball when the 
latch is closed. The ball clamp 
has an adjustment nut (facing the 
ground). A little play is good, but tighten the nut to remove excess 
play if necessary. The coupler latch mechanism must be securely 
locked with your safety pin/padlock inserted. The ball should be 
lightly greased.

SAFETY CHAIN:

 Always attach the safety chain securely to the 

vehicle hitch. It must be long enough for tight turns and short enough 
to not drag on the ground. If the chain is too long, you can twist the 
chain (like winding up a rubber band) to make it shorter.

WARNING:

  

The proper distance 
from the ground to 
the top of the hitch 
ball is 22" (56cm) for 
your RACKandROLL 
trailer. Have a qualified 
vehicle hitch installer 
inspect your hitch 
before towing. Make 
sure your hitch has 
provisions for the 
connection of your 
safety chain.

Adjustment Nut

Safety  

Chain

WARNING:

  

Serious injury or 

death

 can result from the hitch 

ball not being properly secured 
and locked in the trailer coupler. 
You must use a 

2

" ball size.

Add  

Safety Clip

Trailer Coupler 

(unhitched)

2

" Ball

“Offset”  

Ball Mount

Hitch  

Pin

Hitch  

Receiver

Summary of Contents for rackandroll 66

Page 1: ...Operator s and Assembly Manual RACKandROLL 66 Trailer RACKandROLL 78 Trailer...

Page 2: ...ntinue models at any time without notice IMPORTANT State Regulations and Insurance Before installing any accessories and or equipment check regulations in the states you plan on towing your trailer to...

Page 3: ...NG 6 Driving with a Trailer Backing Up the Trailer Warnings and Tips Water Submersion Hitch Noise 7 Storing the Trailer Wheel Removal 8 9 Optional Accessories 10 Replacement Parts 11 Warranty Informat...

Page 4: ...Bracket and Light Shock Pin Wheel Block Right Side Rail Left Tower Accommodates round or square bar Center Rail Tongue Coupler Crossbars Side Rail Right Cross members Swingarm Wheel Reversible Wheel...

Page 5: ...ball are secured to the tow vehicle and inspected by a qualified hitch system dealer Check the ball mount pin and safety clip 2 Make sure the trailer coupler is secure to the hitch ball and locked wi...

Page 6: ...quired a Swingarm nuts 2 torque to 31 ft lbs 42N m b Shock nuts 2 torque to 31 ft lbs 42N m c Loadbar bracket nuts 8 torque to 23 ft lbs 31N m d Spare tire mounting nut 1 torque to 23 ft lbs 31N m e C...

Page 7: ...OLL trailer s light weight TRAILER COUPLER AND BALL The trailer coupler features a ball clamp underneath the latch which tightens onto the ball when the latch is closed The ball clamp has an adjustmen...

Page 8: ...of the crossbars if necessary so the weight is centered and slightly forward on the trailer frame ATTACHING YOUR GEAR Use Yakima roof rack system hardware to attach gear to your RACKandROLL trailer c...

Page 9: ...hile backing up Use a helper to guide you or use our optional safety pole page 10 TIPS If you can do so without injury simply unhitch the trailer and reposition your tow vehicle where you want it and...

Page 10: ...re the trailer in any upright position with the tongue in It is unstable and can fall and cause damage and serious injury or death WARNING When leaning the trailer against a wall make sure your floor...

Page 11: ...ff You can hang the trailer frame on a wall by its Crossbars using properly rated brackets You may or may not have to remove roof rack hardware from your Crossbars not pictured ROLLING THE FRAME SIDEW...

Page 12: ...at all times and is especially useful for backing up Kickstand conveniently attaches to the Tongue Keeps trailer level when un hitched KICKSTAND Carrying a Spare Tire is recommended for convenience a...

Page 13: ...r grommet mounts When replacing be sure the light is fully seated in the grommet they can appear to be installed without being fully seated TIRES The factory tires are 3 25 x 16 They are rated for mor...

Page 14: ...r defects caused by the user s failure to properly secure cargo as recommended Repair or replacement of the defective Yakima product is the original purchaser s exclusive remedy under the warranty All...

Page 15: ...Yakima Products INC If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign Howev...

Page 16: ...commended 2 Phillips screwdriver 5mm Allen wrench Tape measure Pliers Tighten all nuts and bolts to proper specifications Periodically check and tighten hardware to avoid serious injury or death Unpac...

Page 17: ...shers and flat washers With trailer upside down install the front Cross member first It has two colored wires with black plugs coming out of each end and no Yakima label Place the front Cross member u...

Page 18: ...er insertion 7D Flat washer lock washer nut 7E Bend cotter pin over axle using pliers Shock Pin Alignment Screw INSTALL WHEELS Decide which side of the wheel you want facing out Since they re reversib...

Page 19: ...ail and tuck excess wire back into the frame 17 Install License Bracket and Light Lay the Center Rail flat on its mounting brackets and lay out the parts as shown Per picture 8A parts are counter cloc...

Page 20: ...use a tape measure to make sure Center Rail is centered between Side Rail Tighten 4 nuts to 23 ft lbs 31N m picture 9D Check Light Plugs Check the plugs for the taillights side lights and front lights...

Page 21: ...picture 20A Insert the Tongue Pin with the black lever still open picture 20B Install the bow tie cotter pin attached to the lanyard in its locked position per the yellow warning label to avoid seriou...

Page 22: ...where you need them for your intended use with or without roof rack hardware Make sure they end up positioned to place more weight in front of the wheels than behind You need 10 15 of gross weight on...

Page 23: ...Service 4101 Kruse Way Lake Oswego OR 97035 1 Call us at 888 925 4621 from 7am 5pm Pacific Time M F 2 Email us support yakima com www yakima com The RACKandROLL trailer is patented under U S Patent No...

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