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Chip Component Information

 Chip Components

Chip components are installed at the 

 by a series of robots. The first one 

a small spot of adhesive 

 at the location

where 

 part is to be installed, and later

robots handle and 

 

 using vacuum

suction.

For 

 sided boards, 

 

 is 

plied and the board is then baked to harden

the 

 and flow the 

 For double sided

boards, no 

 

 is applied, but the

board is baked (or exposed to ultra-violet

light) to 

 the 

 before dip soldering.

In our laboratories and Service shops, small

quantities of 

 components are mounted

manually by applying a spot of 

 placing

with tweezers, and then soldering by very

small dual streams of hot air (without 

cal contact 

 soldering). We remove

 by first removing 

 using a vacuum

suction iron, 

 applies a light steady 

uum at the iron tip, and then breaking the

adhesive with tweezers.

T h e  

 

 

ment is recommended if you expect to do a lot

of 

 

 Otherwise, it is usually

possible to remove and replace 

 

nents with only a tapered, 

trolled soldering iron, a set of tweezers and

braided 

 

 

 Soldering iron

temperature should be below 280” C 

 

 

 Chip 

D

not disconnect a 

 

 or the

foil Pattern may peel off the board.

Never re-use a 

 component. Dispose of

all removed 

 components immediately to

avoid mixing with new 

Limit soldering time to 3 seconds or less to

avoid damaging the component and board.

Removing Chip Components

Remove the 

 at 

 joint, one joint at a

time, using 

 

 whetted with 

acidic fluxes as shown below. Avoid applying
pressure, and do not attempt to remove 

ning 

 the 

 

Grasp the 

 on both sides with tweezers,

and gently twist the tweezers back and forth

(to break the adhesive bond) while 
nately heating 

 

 Be careful to

avoid peeling the foil 

 from the board.

Dispose of the 

 when removed.

After removing the 

 use the 

 braid

and soldering iron to 

 away any excess

 and smooth the land for installation of

the 

 part.

 00

 Supplement

Summary of Contents for FRG-100

Page 1: ...FRG 100 Technical Supplement YAESU MUSEN CO LTD C P 0 Box 1500 Tokyo Japan YAESU U S A 17210 Edwards Rd Cerritos California 90701 U S A YAESU EUROPE B Vi Snipweg 3 1118AA Schipol The Netherlands...

Page 2: ...Reference Oscillator 4 2 2nd Local Oscillator 4 2 v c o 4 2 vco 1 2 4 2 vco 3 4 2 vco 4 4 2 vco 5 4 2 Main Unit 4 2 2nd Local Amplifier 4 2 IF Interstage Transformer 4 2 IFGain 4 2 S Meter Full Scale...

Page 3: ...unt components Attempts by non qualified persons to Service this equipment may result in permanent dam age not covered by the warranty While we believe the technical information in this manual to be c...

Page 4: ...s Ceramic Capacifors i_ f Tantalum Capacifors Negati Unit 1 mm Type L W T Resistors INDICATED LETTERS 1 2 3 4 557s 90 0 Type RMC l lOW 1 16W Marking 100 222 473 10 s unit 1 s unit Multiplier 0 0 10 1...

Page 5: ...a lot of Chip replacements Otherwise it is usually possible to remove and replace Chip compo nents with only a tapered temperature con trolled soldering iron a set of tweezers and braided topper sold...

Page 6: ...one side where the chip is to be installed Avoid too much solder which may Cause bridging shorting to other Parts I 0 Hold the chip with tweezers in the desired Position and apply the soldering iron w...

Page 7: ...ired remember to reconnect before at tathing the top cover again This exposes the component side of the Main Unit 0 To remove the main unit remove the 8 screws affixing the unit and the screws affixin...

Page 8: ...Panel to the display unit Chassis Figure 3 0 0 0 0 0 Remove the wiring connectors from the SQL and VOL controls on the rear of the Display Unit 0 Gently press in the plastic catch which mates with the...

Page 9: ...type CR2032 Yaesu Part No Q900564 or equivalent Removing Lithium Ce11 Slide cell inward then pry up to eject Inserting Replacement Battery Pilot Lamp TP1005 TP1006 Battery replacement The lithium back...

Page 10: ...d Reset D Turn the receiver off then disconnect the DC power Source Turn the BACK UP switch on the rear Panel to OFF Reconnect the DC power Source then turn the receiver back on BACK UP ON OFF BACK Ul...

Page 11: ...ystal X2002 and amplified by QlOO8 2SC2620 to produce the 455 kHz 2nd IE When FM Operation is selected a por tion of this 455 kHz product of the 2nd mixer is buff er amplified by QlO38 and delivered t...

Page 12: ...ected VCO is buffered by Q2045 2SK192 and Q2011 2SC535 before delivery to mixer Q2012 uIIX1037H This sig na1 is then mixed with the DDS Signal and low pass filtered buffered by Q2021 2SK192 and amplif...

Page 13: ...CPU by encoder Q2005 M14558CP and switch driver 42040 M54564P Whenever either VCO Loop be Comes unlocked and unleck line from pin 8 of Q2030 controlled by Q2027 BAlA4P sig nals the CPU which then mute...

Page 14: ...ction and Operation of the receiver are clearly un derstood the Cause of the malfunction has been clearly pinpointed and any faulty com ponents replaced and the need for realign ment determined to be...

Page 15: ...age as shown below Frequency MHz 0 050 Volts DC 0 9 1 4 vco3 0 Tune the receiver to 14 499 MHz in USB mode 0 Adjust L2005 for 7 0 V ti l V 0 Tune the receiver to 8 00 MHz and tonfirm 1 1 to 1 6 V on t...

Page 16: ...press the NB button Inject 40 dBp at 14 200 MHz to the antenna jack and connect the DC Voltmeter to TP1003 0 In the USB mode with no Signal at the an tenna jack set the SQL control to the ll o clock P...

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