Xtreme Power Conversion XPRT 6/10KVA User & Installation Manual Download

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XPRT-6kVA, XPRT-10kVA USER’S MANUAL

UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13)

Page 84

The card can be configured to obtain these settings automatically using DHCP or BOOTP protocols, or to
use static addresses (manual configuration).

Summary of Contents for XPRT 6/10KVA

Page 1: ...www xpcc com 2013 Xtreme Power Conversion Corporation All rights reserved UNINTERRUPTIBLE POWER SUPPLY UPS XPRT 6 10KVA Online UPS Dual Inverter Rack Tower Models USER INSTALLATION MANUAL ...

Page 2: ...uble Conversion On Line Technology 11 Efficiency Optimizer Function 12 Free Run Mode 12 Diagnostic Tests 12 System Configuration 12 HARDWARE INSTALLATION GUIDE 19 Safety Information 20 Installation Procedures 21 Tower Installation 21 Rack Mount Installation 22 Connecting Internal Battery Pack 6kVA Model 24 Connecting Internal Battery Pack 10kVA Model 26 Connecting Additional External Battery Packs...

Page 3: ...ching the UPS OFF 45 Maintenance Bypass 47 10KVA PARALLEL INSTALLATION AND OPERATION 48 Installation of a parallel system 49 Installing the parallel connection 51 Startup 10kVA UPS Parallel System 52 Normal Operation Conditions 52 Switching the UPS OFF 53 STATUS AND ALARM INDICATIONS 55 On Bypass 56 On Battery 56 Battery Low end of runtime 56 Bypass Out of Limits 57 Overload 57 Replace Battery 57 ...

Page 4: ...CE 63 Safety 63 General 63 Recycling the UPS at the End of Service Life 63 Batteries 64 Internal Battery Replacement 6kVA Model 64 Internal Battery Replacement 10kVA Model 66 Power Unit Maintenance 67 Power Unit Replacement 6kVA Model 68 Power Unit Replacement 10kVA Model 68 TROUBLESHOOTING 69 SPECIFICATIONS 71 SHIPPING LIST 73 OBTAINING SERVICE 74 XTREME POWER CONVERSION XPC CORPORATION LIMITED W...

Page 5: ...g section in this manual to correct the problem If the problem is not corrected please collect information so that the Technical Support personnel can more effectively assist you EMC Statements FCC Part 15 Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protec...

Page 6: ...y in case of non observance unauthorized alterations or improper use of the delivered UPS While every care has been taken to ensure the completeness and accuracy of this manual XPC accepts no responsibility or liability for any loss or damage resulting from the use of the information contained in this document This document shall not be copied nor reproduced without the permission of XPC Due to te...

Page 7: ...tem NOTE Warns the user about important operations or procedures described in this manual Safety Symbols CAUTION The product may be in danger when procedures or operations are not correctly performed damage to the product may be the result DANGER OF ELECTRICALLY LIVE PARTS Related to all situations with potentially hazardous voltage NOTE Check for sufficient floor and elevator loading capacity Mov...

Page 8: ...ficient floor and elevator loading capacity Move the UPS and the battery pack in its original package to the final destination room Do not stack other package on top WARNING Pay attention to the HEAVY WEIGHT of the UPS when removing the UPS from the pallet Never try to lift the unit by yourself No liability can be accepted for any transport damage when the equipment is not shipped in original pack...

Page 9: ...nts may be extremely toxic If exposed to electrolyte wash immediately with plenty of water The batteries must be disconnected during maintenance or service work When replacing the batteries use only the same type and size battery The following precautions should be observed when working on batteries o Remove watches rings or other metal objects o Use tools with insulated handles o Wear rubber glov...

Page 10: ...irements of the UPS units are described herein and installation must be carried out in accordance with this manual Electrical installation must also carefully follow local legislation and regulations Only qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to be fatal PRODUCT DESCRIPTION Many different kinds of sensitive electrical equipm...

Page 11: ...he UPS backup time the UPS will shut down avoiding battery damage When the input AC voltage returns the UPS will automatically return online to recharge the batteries As shown in fig 1 block diagram An input filter reduces transients on the incoming utility To maintain full battery charge the AC input power is rectified and regulated in the rectifier feeding power to the battery converter and inve...

Page 12: ...quency When starting the UPS the frequency regulation detected is 50 or 60 Hz 0 25Hz Diagnostic Tests When the UPS is started a diagnostic test is automatically executed checking the electronics and batteries reporting any problems on the LED display An Xtreme Battery Management system always monitors the conditions of the batteries sending any forewarnings if replacement of batteries is required ...

Page 13: ...d XPRT SNMP2 90000031 o 4 Post Mounting Rail Kit XPRT RR2 90000032 o 10kVA Power Distribution Unit e w 8 5 20R 2 L5 20R 2 L6 30R XPRT PDU3 90000035 o Power Distribution Units for additional receptacles XPD1420HV 90000045 provides 12FT 5 20P INPUT 14 5 20R XPD1420HVA 90000050 provides 12FT 5 20P INPUT 14 5 20R AMP METER See the Specification section of this manual for addition model information FIG...

Page 14: ...XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 14 FIG 3 10kVA FRONT VIEW ...

Page 15: ...PPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 15 FIG 4 XPRT 6000HB 90000036 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY HARDWIRE PDU FIG 4 XPRT 6000B 90000013 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY RECEPTACLE PDU 4 5 20R 1 L6 30R 1 L14 30R ...

Page 16: ... MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 16 FIG 4 XPRT 10000B 90000014 REAR VIEW STANDARD HARDWIRE INTERNAL BATTERIES FIG 4 XPRT 10000 90000016 XPRT PDU3 90000035 REAR VIEW ...

Page 17: ...kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 17 W PDU 4 5 20R 2 L5 20R 2 L6 30R FIG 5 FRONT PANEL HORIZONTAL FIG 6 FRONT PANEL VERTICAL ...

Page 18: ...ery packs if available supply the power until either the batteries are depleted or the utility input power returns Green Operation LED This LED will be on when the output is supplied by the UPS not on bypass Yellow Bypass LED This LED will be on when the UPS operates in Bypass Mode the utility input power is passing directly to the load If this LED blinks then the input voltage is out of bypass to...

Page 19: ... 5 LEDs 100 Yellow Remote Emergency Power Off EPO Port A customer supplied switch located remotely can be used to open the EPO connection and allows the UPS output receptacles to be switched off Since the EPO shuts down the equipment immediately orderly shutdown procedures are not followed by any power management software The UPS will have to be manually restarted in order to regain power to the o...

Page 20: ...xcessively humid near water near heat sources or in direct sunlight It is important that the unit has adequate ventilation Maintain air movement around and through the unit Do not block the air vents The ambient temperature should not exceed 40 C 104 F Optimal battery lifetime is obtained if the ambient temperature does not exceed 30 C 86 F Avoid spilling liquids or dropping any foreign object int...

Page 21: ... internal batteries All required items are included in the delivery except rails available as rail kit option NOTE The UPS output receptacles and or terminals are live as soon as the UPS is connected to input utility power even if the UPS has not been switched on via the front panel Tower Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Assemble the plastic support feet and mo...

Page 22: ...w ready for further connection proceed with internal battery connection Rack Mount Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Install the mounting brackets that came with the unit using the provided screws see FIG 9 or 10 3 Install the UPS into a 19 rack The UPS cabinet must be supported by mounting rails do not mount it by using the mounting brackets only ...

Page 23: ...RT 10KVA RACK MOUNT ASSEMBLY NOTE Please consider the weight of the UPS prior to installation to ensure the rack and floor is capable of supporting the weight For rack installation we recommend that the UPS is placed in the lower section of the rack Fit the unit and the battery into the rack cabinet with the help of a second person FIG 11 XPRT 6 10KVA RACK MOUNT ASSEMBLY ...

Page 24: ...et It has to be mounted inside the unit before the UPS installation Please proceed with the following steps 1 Unpack the battery pack from its container 2 Place the battery pack in front of the battery compartment aligning the rear connector to the front panel see FIG 13 3 Slide the battery pack into the battery compartment until the rear connector is plugged with the UPS internal DC socket 4 Fix ...

Page 25: ...VA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 25 FIG 13 XPRT 6KVA SLIDE BATTERY PACK INTO UPS FIG 14 XPRT 6KVA ATTACH BATTERY COVER ON UPS ...

Page 26: ...the UPS installation Please proceed with the following steps 1 Unpack the two battery packs from its container 2 Place the battery packs in front of the battery compartment aligning the rear connector to the front panel see FIG 16 3 Slide the battery packs into the battery compartment until the rear connector is plugged with the UPS internal DC socket 4 Fix the battery cover by tightening screws s...

Page 27: ... XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 27 FIG 16 XPRT 10KVA SLIDE BATTERY PACKs INTO UPS FIG 17 XPRT 10KVA ATTACH BATTERY COVER ON UPS ...

Page 28: ...del The additional external battery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format When used in tower format the UPS and additional battery packs can be mounted together in one set of mounting supports see FIG 19 Additional supports are shipped with battery cabinet Connect the cable provided with the battery between UPS and battery pack plug it...

Page 29: ...6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 29 FIG 19 XPRT 6KVA UPS BATTERY PACK FIG 20 XPRT 6KVA UPS BATTERY PACK CABLE CONNECTION ...

Page 30: ...the nearest socket connection on the existing battery cabinet see FIG 21 FIG 21 XPRT 6KVA UPS MULTIPLE BATTERY PACK CABLE CONNECTION NOTE When the UPS is connected to the input utility and the battery pack s are connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It is acceptable to use the UPS without first c...

Page 31: ...e mounted inside the battery pack after the battery pack is set in position 1 Unpack the 2 battery trays from their container 2 Place the battery trays side by side in the battery compartment see FIG 22 3 Fix the 2 battery brackets with the screw set to hold battery trays into the battery pack see FIG 22 4 Connect the DC connectors of each battery tray see FIG 22 5 Install the battery grille in fr...

Page 32: ...tery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format When used in tower format the UPS and additional battery packs can be mounted together in one set of mounting supports FIG 24 Connect the cable provided with the battery between UPS and battery pack plug it into the UPS battery socket and the nearest battery connection socket on the battery pa...

Page 33: ...ation Rev 2 7 13 Page 33 FIG 24 XPRT 10KVA UPS BP5 TOWER INSTALLATION FIG 25 XPRT 10KVA UPS BP CABLE INSTALLATION NOTE If further battery packs are used they connect via the previous battery pack Thus the cable provided is attached via the nearest socket connection on the existing battery cabinet FIG 26 ...

Page 34: ...unication port and an SNMP card slot Prepare the serial communication cable for DB9 communication port connection or the network cable for SNMP communication connection as follows 1 Choose from the 2 provided ferrite beads the smaller one for serial communication and the bigger one for SNMP communication 2 Place the cable part that is closest to the UPS connector inside the ferrite bead For SNMP c...

Page 35: ...UTS CABLE INSTALL 1 Battery Low open collector 2 TxD serial communication 3 RxD serial communication 4 Remote shutdown only on battery 5 Communication ground 6 7 Battery Low open emitter 8 Utility failure open emitter 9 Utility failure open collector Open the SNMP slot by removing the two screws and the cover then pull in the easy installation SNMP Card and connect previously prepared network cabl...

Page 36: ...re NOTE Ensure that the UPS is isolated prior to installation no live input source may be connected to the UPS during the installation procedure Open all the input output switches breakers on the power distribution and ensure no one is able to close them during this installation step 1 For installation with Optional Power Distribution Unit please see the appropriate section of this manual 2 Remove...

Page 37: ... Conversion XPC Corporation Rev 2 7 13 Page 37 FIG 30 HARDWIRE INSTALL 6KVA UPS FIG 31 HARDWIRE INSTALL 10KVA UPS 3 Punch out the appropriate holes in the terminal cover Secure the input output cables using appropriate hardware as shown in FIG 32 FIG 32 HARDWIRE INSTALL 6 10KVA UPS ...

Page 38: ...ires to the terminals L1 L2 Line and N Neutral and the ground wire to GRD Ground connection is essential see FIG 33 or FIG 34 FIG 33 HARDWIRE WIRE CONNECTIONS 6KVA UPS FIG 34 HARDWIRE WIRE CONNECTIONS 10KVA UPS 5 Output connect the load wires to the terminals L1 L2 Line and N Neutral and the ground wire to GRD Ground connection is essential see FIG 33 or FIG 34 ...

Page 39: ...UPS as shown in FIG 20 or 25 8 Connect utility power to the UPS 9 Proceed to the Quick Start section of these instructions If parallel operating units will be installed please reference that section of these instructions NOTE The UPS output sockets are live soon as the UPS is connected to the input utility power even if the UPS has not been switched on via the front panel For 6kVA models an additi...

Page 40: ...place the Power Distribution Unit on the 6kVA or to place the optional Power Distribution Unit on the 10kva proceed as follows 1 Ensure the UPS is completely shutdown with all breakers opened 2 Disconnect internal batteries and external battery packs by removing cabling from the UPS DC connector 3 On the 6kVA model remove all power connection cables from the installed PDU 4 On the 6kVA model loose...

Page 41: ...39 PDU COVER REMOVAL 10KVA UPS 6 Remove the PDU from the UPS The UPS is now ready for the new PDU assembly 7 On the 6kVA model align terminals on the backside of the PDU with the ones on the UPS and slide the PDU into the UPS FIG 40 FIG 40 PDU INSTALL 6KVA UPS 8 On the 10kVA model connect terminals on the backside of the PDU with connections in the PDU tray on the backside of the UPS and slide the...

Page 42: ... UPS The UPS is now ready to be started STARTUP Startup 6kVA UPS 1 Ensure that all breakers on the UPS are off 2 In case external battery packs are used switch on the battery pack circuit breaker FIG 42 FIG 42 6KVA BATTERY PACK BREAKER 3 Ensure that the manual bypass switch on the PDU is turned to the UPS position FIG 43 FIG 43 6KVA PDU BYPASS SWITCH ...

Page 43: ...l be illuminated and BYPASS LED will be extinguished 8 Close the OUTPUT CIRCUIT BREKAER on the rear side of the UPS FIG 45 FIG 45 6KVA OUTPUT CIRCUIT BREAKER 9 The UPS is now in operation equipment connected to the UPS output can now be switched on 10 Load will be shown on the LOAD LED BAR Startup 10kVA UPS stand alone not parallel systems 1 Ensure that all breakers on the UPS are off 2 In case ex...

Page 44: ... The GREEN UTILITY INPUT LED will be illuminated FIG 48 10KVA INPUT CIRCUIT BREAKER 6 Wait 45 seconds to allow the output voltage to stabilize 7 Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished 8 Close the OUTPUT CIRCUIT BREKAER on the rear side of the UPS FIG 49 FIG 49 10KVA OUTPUT CIRCUIT BREAKER 9 The UPS is now in o...

Page 45: ...e capacity of the UPS 4 The OPERATING TEMPERATURE is below alarm level Switching the UPS OFF 1 Make sure that the load has been shut down in an orderly manner 2 Press the keypad FIG 50 for 1 second to switch the UPS to BYPASS FIG 50 TO TURN THE UPS OFF 3 Press the keypad FIG 50 for a second time for 1 second to switch the UPS OFF If electrical isolation is required e g for maintenance purposes pro...

Page 46: ... 6KVA INPUT BREAKER FIG 54 10KVA INPUT BREAKER 6 In case EXTERNAL BATTERY PACKS are connected switch the BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open all switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All LEDs should be out on the front panel o...

Page 47: ...H TO UTILITY iii Switch the UPS off by pressing the keypad UPS OFF button on the front panel for 1 second iv Open the OUTPUT CIRCUIT BREAKER v Open the INPUT CIRCUIT BREAKER b For 10kVA i Remove the BYPASS PROTECTION COVER FIG 56 FIG 56 10KVA MAINTENANCE BYPASS SWITCH TO UTILITY ii Remove the BYPASS LOCK PLATE before switching to BYPASS FIG 61 iii Press the keypad UPS OFF button on the front panel...

Page 48: ...d 4 Switch the UPS to BYPASS by pressing the keypad UPS OFF on the front panel for 1 second 5 Close the OUTPUT CIRCUIT BREAKER 6 For the 6kVA switch the Maintenance Bypass Switch to UPS position FIG 57 FIG 57 6KVA MAINTENANCE BYPASS SWITCH TO UPS 7 For the 10kVA switch the Maintenance Bypass Switch to UPS position and secure the bypass lock plate FIG 58 FIG 58 10KVA MAINTENANCE BYPASS SWITCH TO UP...

Page 49: ...All inputs of the UPS must be supplied from the same source Be sure that L1 L2 N correspond on all the units of the parallel system All inputs must be individually protected with fuses or breakers 2 All outputs must be connected together supplying the load It is advised to install breakers S 1 2 3 FIG 59 in the output wiring in order to be able to isolate a unit from the remaining system for servi...

Page 50: ...e 3 4 The length of all input cables from the input junction FIG 59 to the UPS inputs should be equal The same applies to the cables from the outputs to the output junction FIG 59 The minimum length of the input as well as the output cables is 3 meters 5 The overall system load may not exceed 100 load of a single UPS in the configuration without the addition of an external maintenance bypass Optio...

Page 51: ...tribution and ensure no one is able to close them during this installation step 1 Locate the parallel port on the rear side of the UPS and remove the parallel communications cover FIG 60 FIG 60 10KVA UPS REMOVE PARALLEL PORT COVER 2 Connect the DB9 parallel cable provided with the UPS to the parallel port FIG 61 FIG 61 10KVA UPS CONNECT DB9 PARALLEL CABLE 3 One cable connects two UPS is parallel T...

Page 52: ...ch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position in sequence FIG 53 The GREEN UTILITY INPUT LED will be illuminated 6 Wait 45 seconds to allow the output voltage to stabilize 7 Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished REPEAT STEPS FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION 8...

Page 53: ...FF position FIG 65 3 Press the keypad FIG 64 for 1 second to switch the UPS to BYPASS FIG 64 TO TURN THE UPS OFF Press the keypad FIG 64 for a second time for 1 second to switch the UPS OFF 4 Turn the INPUT CIRCUIT BREAKER to OFF position FIG 65 If electrical isolation is required e g for maintenance purposes proceed with the following steps FIG 65 10KVA OUTPUT BREAKER 5 Turn the INPUT CIRCUIT BRE...

Page 54: ...BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open all switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All LEDs should be out on the front panel of the UPS the UPS is shutdown REPEAT STEP FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION ...

Page 55: ...VERLOAD WARNING 1 5 1 0 5 SEC H BATTERY NOT CONNECTED 0 4 H REPLACE BATTERY 0 4 1 60 SEC L BYPASS OUT OF LIMITS 1 5 0 4 O ON BYPASS 1 5 0 4 1 120 SEC O ON BATTERY 1 5 0 4 H BATTERY LOW 1 0 4 1 5 SEC H FAULT ON BYPASS 0 5 H FAULT ON STANDBY LEGEND O OPERATION MODE L LOW PRIORITY ALARMS H HIGH PRIORITY ALARMS INTERMITTENT CONTINUOUS 0 5 NUMBER OF LEDs THAT CAN BE ON DEPENDING ON RUNTIME CAPACITY LOA...

Page 56: ...ly the load The runtime capacity LED bar will show the remaining time The UPS will shutdown After the batteries have been discharged automatic restart if enabled or If keypad UPS OFF is pressed restart via front panel required or If a UPS shutdown command is given by the computer via UPS monitoring software Restart depends on the setting of auto restart function Battery Low end of runtime If durin...

Page 57: ...bypass assuming that the conditions for a transfer to bypass are fulfilled If an overload condition between 110 150 persists the UPS will also switch to bypass operation In both conditions the overload alarm is generated During an overload the UPS may automatically switch off within a few minutes load dependent and output power is lost if a transfer to bypass is inhibited or if the bypass function...

Page 58: ...nnected 1 0 5 secs Overload 1 4 secs General Alarm 1 60 secs Battery test failed 1 120 secs On bypass Fault Mode The UPS may be in FAULT MODE if the following failure occurred FAULT SITUATION INDICATORS ON BATTERY CHARGE BAR LED 1 LED 2 LED 3 LED 4 LED 5 BUZZER H CHARGER OVER VOLTAGE 1 4 SEC H OUTPUT SHORT CIRCUIT 1 4 SEC H NEGATIVE POWER H OVERLOAD 1 0 5 SEC H OVER TEMPERATURE 1 4 SEC H BEZEL INT...

Page 59: ...de Most changes to the UPS settings are only possible in bypass or standby mode Remote Emergency Power Off REPO REPO may be created using either normally open or normally closed switch The unit is shipped with a jumper connected between pin 3 4 FIG 67 In case of connection with a normally open contact this jumper must be removed and a normally open switch cabling must be connected between pin 1 2 ...

Page 60: ... is required BATTERY MANAGEMENT Maximum battery life and reliability are obtained by the following features Battery Connection Test At startup the UPS performs an automatic test to check that the battery cabling and fuses are properly connected If the test detects a battery disconnection the corresponding alarm will be generated Quick Battery Test A quick battery test may be launched to check if t...

Page 61: ...tween the UPS and a computer via a serial cable FIG 68 and UPS Monitoring Software The interface port is already operational in standby mode FIG 68 RS232 DB9 COMMUNICATIONS To change settings of the UPS we strongly recommend to be sure that the UPS is in standby mode Some settings can only be changed if the UPS operates in bypass or standby mode NOTE The change of some settings can cause the unit ...

Page 62: ...reliable recalculation of the available runtime via UPS Monitoring Software Depending of the charge condition of the new batteries the new runtime calculations may temporarily be unreliable Additional batteries increase the recharging time for the unit all other operational information is the same as for standard models The following table shows runtimes with up to 3 Battery Packs 1 Battery Pack i...

Page 63: ...rements as shown in the Specification and keep the air inlets outlets free of dust NOTE Except for battery replacement refer maintenance and service work to qualified and skilled personnel only Recycling the UPS at the End of Service Life NOTE This product has been designed with respect to the environment using materials and components respecting eco design rules It does not contain CFCs Carbon Fl...

Page 64: ...batteries remove watches rings or other metal objects and only use insulated tools Avoid charging batteries in a sealed container Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in fire they may explode Never dismantle or reassemble batteries their contents electrolyte may be extremely toxic If exposed to electrolyte wash imme...

Page 65: ...is operation and consider the weight of the battery FIG 70 BATTERY TRAY REMOVAL 4 Unpack the new battery tray from its box 5 Place the battery tray in front of the battery compartment aligning the rear connector to the front panel 6 Slide the battery tray into the battery compartment until the rear connector is plugged with the UPS internal DC socket 7 Fix the battery grille by tightening screws 8...

Page 66: ...tery failure please proceed with the following steps NOTE During battery replacement the UPS will not be able to support the load if an input utility failure occurs It is recommended to switch off the load before battery replacement 1 Remove the UPS front cover from the UPS cabinet by gently pulling it out 2 Remove the battery grille by loosening the three mounting screws FIG 71 FIG 71 FRONT COVER...

Page 67: ...rackets with the screws to hold the battery trays in the UPS cabinet 8 Fix the battery grille by tightening screws 9 Re install the two front covers NOTE To avoid battery malfunction in case of additional batteries connected all battery packs have to be replaced It s not possible to replace only 1 pack Avoid connection between new and old battery packs Power Unit Maintenance For maintenance purpos...

Page 68: ... 2 terminal cover screws on the back side of the PDU slide the cover over the terminals and re affix the screws FIG 74 FIG 74 6KVA PDU TERMINAL COVER 4 The Power Module can now be replaced If internal batteries are not at the end of life they can be placed into the new power module 5 Slide the PDU into the new power module and fix the 3 mounting screws FIG 68 6 Switch the UPS back to normal operat...

Page 69: ... POWER UNIT REINSTALL 8 Reposition the power module cover and re affix with the 5 screws FIG 75 9 Re affix the 3 front covers FIG 75 10 Switch the UPS back to normal operation TROUBLESHOOTING Whenever a malfunction occurs first check external factors e g connections temperature humidity or load to determine whether the problem is caused by the unit itself or by its environment Subsequently check t...

Page 70: ...it breaker tripped Replace fuse or reset breaker Alarm LED illuminated continuous acoustic alarm UPS failure Contact UPS dealer or go to www xpcc com UPS over temperature Allow UPS to cool down Overload at UPS output Reduce UPS load Delivered runtime less than specified Battery extension fuse switch is in Open position Switch to On position Batteries are not fully charged Charge batteries for 8 ho...

Page 71: ...near load Efficiency AC DC AC Greater than 86 Auto Restart Yes Start on Battery Yes Overload Capacity 110 for 300 sec 130 for 30 sec 200 for 5 sec Crest Factor 3 1 at full load BATTERY Battery Type 12 8AH 144VDC 24 8AH 288VDC Recharge Time 3 hours to 90 Backup Time in min LOAD FULL LOAD LOAD FULL LOAD UPS 14 5 16 6 1 BP 34 14 39 17 2 BP 58 25 66 28 3 BP 82 36 92 41 4 BP 105 47 119 54 PHYSICAL Dime...

Page 72: ...Conversion XPC Corporation Rev 2 7 13 Page 72 MODEL XPRT 6kVA XPRT 10kVA ENVIRONMENT Operating Temperature 0 40ºC 32 104ºF Audible Noise 55dba Altitude 11500 ft 3500 m above sea level WARRANTY Warranty Three years electronics Three years batteries APPROVALS North America UL cUL FCC ...

Page 73: ... SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 73 SHIPPING LIST 1 1 UPS 2 1 User s and Installation Manual 3 1 6 ft USB DB9 adaptor cable 4 1 UPS Monitoring Software CD 5 2 sets of tower brackets 6 2 sets of horizontal mounting brackets ...

Page 74: ...del numbers if possible A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Material Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original...

Page 75: ...s warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications or c the equipment has been used or stored in a manner contrary t...

Page 76: ...ollows PRODUCT DOLLAR LIMIT PERIOD OF COVERAGE XVT 25 000 Term of XPC Limited Warranty XST 25 000 Term of XPC Limited Warranty XPRT 6kVA 10kVA 50 000 Term of XPC Limited Warranty NXRT 50 000 Term of XPC Limited Warranty P80 50 000 Term of XPC Limited Warranty P90 50 000 Term of XPC Limited Warranty This Load Protection Policy is not deemed first dollar coverage XPC s obligation is reduced by any a...

Page 77: ...t 2 Call the XPC technical support department at 1 800 582 4524 and obtain a Load Protection Policy Returned Material Authorization RMA number Have information on all applicable insurance or other resources of recovery payment that is available to the Purchaser and the name of the power utility supplier for the location of the Connected Equipment XPC will forward to the Purchaser a Load Protection...

Page 78: ...ubject matter of this agreement No employee of XPC or any other party is authorized to make any representations beyond those made in this agreement concerning the Load Protection Policy XPC Corporation 230 Yuma Street Denver CO 80223 1 800 582 4524 APPENDIX A SNMP WEB CARD OPTIONAL WARNING The UPS contains hazardous voltages Observe carefully the safety instructions to prevent risk of electrical s...

Page 79: ...EIVE OR TRANSMIT ACTIVE UPS FAIL OFF OK NO FAULT ON NO UPS CONNECTION ACTIVE OFF FAULT OF DEVICE BLINK DEVICE OK NO FAULT Features Each SNMP Web Card provides the following features 10 100 Mpbs connection speed Use of DHCP BOOTP or manual configuration for the TCP IP network settings SNMP Agent Web server Console interface UPS status alarms readings event logging over different interfaces Digital ...

Page 80: ...XPRT 6kVA XPRT 10kVA USER S MANUAL UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 80 Architecture FIG 78 COMMUNICATIONS ARCHITECTURE ...

Page 81: ... operating the equipment If any problems are encountered with the installation procedure please contact the support xppc com before proceeding Switch off the UPS and wait for approximately 2 minutes or place the UPS into maintenance bypass If switching to maintenance bypass make sure the utility input voltage is stable before switching Install the SNMP Web Card in the option slot on the rear of th...

Page 82: ...nfiguration Configuration via serial connection Connect the SNMP Web Card to a computer using a standard 1 1 serial communications cable Run a terminal simulator e g HyperTerminal on a PC running Windows Configure the terminal simulator as follows o 115 200bps o 8 data bits o 1 stop bit o parity none o flow control none o Terminal emulation VT 100 Establish the connection and press enter The defau...

Page 83: ...via the network TELNET Launch a telnet client e g on a PC running Windows select Run from the Start menu and type telnet IP The default username login and password are ge and ge A command line configuration interface is entered WEB BROWSER Launch a web browser Enter the URL of the SNMP Web Card http IP The default username and password are ge and ge Note Saving the settings Apart from some network...

Page 84: ... UNINTERRUPTIBLE POWER SUPPLY UPS Xtreme Power Conversion XPC Corporation Rev 2 7 13 Page 84 The card can be configured to obtain these settings automatically using DHCP or BOOTP protocols or to use static addresses manual configuration ...

Page 85: ...se become effective only after a reboot The card can be rebooted by Manually pressing the reset button on the front of the card Using the console interface either serial connection or telnet by injecting the reboot command Using a web browser selecting Reboot in the menu Access WEB INTERFACE After the installation and configuration of the SNMP Web Card the connection can be tested with a web brows...

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