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Xtreme Power Conversion P90-BP36, User & Installation Manual

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Xtreme Power Conversion P90-BP36 User & Installation Manual Download Page 13

Xtreme Power Conversion Corporation

P90-BP36, BP48, BP72 User’s Manual

Page 13

External Battery Packs

Picture example as below:

 

450M

M

 

350M

M

 

350M

M

 

450M

M

 

150M

M

 

150M

M

 

Note: 

The cable connection from the external battery connector to PCB is already present inside the battery box. 

All the other cable connections should be made in accordance with the above wiring diagram.

P90-BP48

 

Batt Link PCBA +

Batt Link PCBA -

Breaker

1st battery bench

2nd  battery bench

RED

RED

BLACK

BLACK

 

+

 

-

 

+

 

+

 

+

 

-

 

-

 

-

 

-

 

-

 

+

 

+

 

Summary of Contents for P90-BP36

Page 1: ...P90 BP36 BP48 BP72 External Battery Packs User Installation Manual www xpcc com 2016 Xtreme Power Conversion Corporation All rights reserved Rev 1 13 16 ...

Page 2: ...Table of Contents Important Safety Instructions 3 Product Overview and Setup 3 Rear Panel View 3 Installation and Setup with UPS 4 Type of Battery Required 5 BatteryReplacement 5 P90 BP36 5 P90 BP48 7 P90 BP72 10 Wiring Diagram 12 P90 BP36 12 P90 BP48 13 P90 BP72 14 Storage Maintenance 15 Storage 15 ...

Page 3: ...y will discharge naturally if the system is unused for a period of time It should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void During normal operation the batteries will automatically remain in charged condition Servicing of batteries should be performed or supervised by trained personnel with knowledge of batter ies and the required precautio...

Page 4: ...o select a proper environment to install the unit in order to minimize the possibility of damage to the battery box and extend the life of the batteries Please follow the instructions below 1 Keep at least 20cm 8 inches clearance from the rear panel of the unit from the wall or other obstructions 2 Do not block the air flow to the ventilation openings of the unit 3 Please ensure the installation s...

Page 5: ...eries per string 48V 9Ah Version 4 pieces of 12V 9Ah batteries per string 72V 9Ah Version 6 pieces of 12V 9Ah batteries per string Battery Replacement If your battery box is not installed with batteries please follow proper procedure to put batteries inside of unit NOTE MAKE SURE THAT THE BATTERY BOX IS DISCONNECTED FROM THE UPS BEFORE PERFORMING THE FOLLOW ING SEQUENCE OF OPERATIONS P90 BP36 Step...

Page 6: ...he metal top cover of the battery box by unscrewing 6 screws present on the two sides 3 on the right side and 3 on the left side 3 screws on the top and 4 screws on the back side Step 5 Once the battery box is opened remove the battery hold down brackets present on the left side of the bat tery box by unscrewing the 2 screws on each bracket Pull up first and then push the battery fixing plate ...

Page 7: ...nt Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries following the wiring diagram shown in next chapter Step 8 Put all batteries inside and secure in place with hold down brackets Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 9 Put the metal top cove...

Page 8: ...front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing the 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides 4 on the right side and 4 on the left side 3 screws on the top and 4 screws on the back side ...

Page 9: ...tring of batteries repeat the same procedure on the battery hold down brackets on the right side of the battery box Step 6 Now it is possible to put all batteries inside the unit by following the below picture the following drawing are indicates the wire fastener positions for the correct battery placement Note To install the second string of batteries repeat the same procedure on the right side o...

Page 10: ...the right side of battery box Step 9 Put the metal top cover back on the unit Close the front fixing plate and the two parts of the front panel and secure it with screws Step 10 Connect the battery box to the UPS P90 BP72 Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixe...

Page 11: ...nt on the left side of the battery box by unscrewing the 2 screws on each bracket Note To install the second branch of batteries repeat the same procedure on the battery fixing plate on the right side of battery box Step 6 Now it is possible to put the batteries inside following below picture in the following drawing are indicated the fasten positions for the correct batteries placing Note To inst...

Page 12: ...all the second string of batteries repeat the same procedure on the right side of battery box Step 9 Put the metal top cover back on the unit Close the front fixing plate and the two parts of the front panel and secure it with screws Step 10 Connect the battery box to the UPS Wiring Diagram P90 BP36 Batt Link PCBA Batt Link PCBA Breaker 1st battery bench 2nd battery bench RED BLACK RED BLACK ...

Page 13: ... 350M M 350M M 450M M 150M M 150M M Note The cable connection from the external battery connector to PCB is already present inside the battery box All the other cable connections should be made in accordance with the above wiring diagram P90 BP48 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK ...

Page 14: ...0M M 280M M 220MM 4 260MM 300MM Note The cable connection from the external battery connector to PCB is already present inside the battery box All the other cable connections should be made in accordance with the above wiring diagram P90 BP72 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK ...

Page 15: ...iceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry loca...

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