Xtreme Polishing Systems Mammoth800 Manual Download Page 8

8

7

Manual - Mammoth

Troubleshooting

1

Machine Fails to 

Start

Trouble 

No.

Abnormal 

Phenomenon

1.improper line connection

2.Unmatched output voltage

3.Machine direction switch is broken

4. Machine speed-control switch is 

broken

5.Machine emergency stop switch is 

broken

6.Inverter is broken

7.Motor is broken

8. Air switch

9. The grinding plate is jammed by other 

things

Cause

2

Fails to adjust

machine

frequency

1.Inverter parameters setup error

2.Speed-control potentiometer is broken

3.Short or open circuit of

connecting control line

3

Machine

Operation

noise

1.Motor or bearing is in an abnormal 

phenomenon

2.lack of lubricants

3.Bearing or drive shaft is broken

4

Machine

operation

Migration

phenomenon

1. Move wheel and

grinding plates are not parallel

2.Three grinding plates are not

on the same level surface

3.Unmatched abrasive or different height

of abrasive tools

5

Machine

operation

dithering

phenomenon

1. move wheel and

grinding plates are not parallel

2.Three grinding plates are not

on the same level surface

3.Unmatched abrasive or

different height of abrasive tools

4.Gear box fixed bolt is loosing

6

Unusual LED

data

1.LED digital operator is

broken

1.Check line connection and power input termi-

nal; Make sure power output terminal no phase 

open

2.Adjust to matched voltage that agrees with the 

supplied machine voltage.

3.Replace broken direction switch

4. Replace broken speed-control switch

5. Replace broken emergency stop switch

6.Repair or replace inverter

7.Repair or replace motor

8. Input ampere should be at least 60A

9. Open the out cover of gear box and check if 

there is other things

What To Do

1. Reset inverter parameters

2. Replace potentiometer

3. Replace control line

1.Replace motor or bearing

2.Add lubricants

3.Replace bearing or drive shaft

1.Adjust move wheel bolt to make sure the move

wheel keep the same force on the same flat 

surface

2.Adjust grinding plates fixed bolt to make

sure all three grinding plates

on the same level surface

3.replace same specification and height

Abrasive tools

1.Adjust move wheel bolt to make sure the move

wheel keep the same force on the same flat 

surface

2.Adjust grinding plates fixed bolt to make

sure all three grinding plates on the same level 

surface

3.replace same

specification and height Abrasive tools

4.Tighten gear box fixed bolt to keep a

proper situation

1.Replace LED digital operator

2.Check and fix

Summary of Contents for Mammoth800

Page 1: ...1 2200 NW 32ND ST POMPANO BEACH FL 33069 TOLL FREE 800 659 5843 FAX 954 933 3473 X T R E M E P O L I S H I N G S Y S T E M S Product Code Mammoth800 F L O O R G R I N D I N G M A C H I N E M A M M O T H ...

Page 2: ... manual is subject to change without notice www facebook com xtremepolishingsystems www youtube com user XtremePolishing info xtremepolishingsystems com 2200 NW 32nd Street 700 Pompano Beach FL 33069 866 812 9319 www xtremepolishingsystems com AN AMERICAN GRINDER COMPANY This book has important information for the use and safe operation of this machine Failure to read this book prior to operating ...

Page 3: ...d test after receiving the machine please check it by steps as below Please check if the paint on the surface of the machine have peeled off Please check if any button or part have loosened Please check if the machine has been in accordance with what you bought WARNING Not do the conductor arrangement during electric implementation Voltage input point should apply leakage protection device Use nat...

Page 4: ...3 Manual Mammoth Machine Structure Model Grinding Area Inverter Amps Weight Voltage Mammoth 800mm 15KW 30A 500KG 3 Phase 220V 380V 460V ...

Page 5: ...7 Weight 1 NO 8 Weight 2 NO 9 Bracket Fixing Axle NO 10 Pressure Adjust Motor NO 11 Frame For Pressure Adjust Motor NO 12 Weight Bushings NO 13 Weight Components 3 NO 14 Weight Components 4 NO 15 Weight Components 5 NO 16 Split Frame NO 17 Main Frame NO 18 Screw Cover NO 19 Weight NO 20 Gas Spring NO 21 Wheels NO 22 Key Pin NO 23 Shaft NO 24 Sub Frame Machine Parts ...

Page 6: ...ion of the national certification brand cable should be six square three core cable the leakage protection device must be to ensure the personal safety Before the machine wiring check the wiring insulation integrity operating personnel must wear insulated protective shoes the machine must be safety grounding circumstances may use inspection wiring haven t a short phase or open phase phenomenon che...

Page 7: ...hen choose velcro type make sure correct abrasive connection 4 Lean machine before abrasive tools installation support rubber touch the ground adjust the operation switch to close position and press down and close emergency stop knob Replace different connection modes according to specific abrasive tools Clear dirt on the magnets before install magnetic disc make sure Velcro stickup when install V...

Page 8: ...ixed bolt is loosing 6 Unusual LED data 1 LED digital operator is broken 1 Check line connection and power input termi nal Make sure power output terminal no phase open 2 Adjust to matched voltage that agrees with the supplied machine voltage 3 Replace broken direction switch 4 Replace broken speed control switch 5 Replace broken emergency stop switch 6 Repair or replace inverter 7 Repair or repla...

Page 9: ... switch 2 Open water tank clear pipe and tank 3 Replacewater pipe What To Do 1 Check the power supply And make sure line connection terminal is firm 2 Replace and check line connection is correct 3 Replace pressure adjustable motor switch 4 Repair or replace pressure adjustable motor 5 Disassemble adjustable bracket manually read just it to its normal state 1 Check the machine is safe grounding wi...

Page 10: ... wire connection terminal is loose 3 Grinding plate adjusting switch error 18 Machine can not close water 1 Water switch is broken 2 Water pipe is broken 3 Switch is not in the certain place 4 Water tank is broken 1 Adjust to stable power supply point 2 Replace matched Power line connection 3 Fasten wiring terminals and make sure wire connection point in good condition What To Do 1 Replace emergen...

Page 11: ...nt damaging the machine tool box Another way is to pull them and use the current same quality of concrete to repair the area Consumable Parts Rubber cushion It s mainly to protect the machine under heavy torque use for example When machine grinding with the metal object during construction process rubber cushion can give machine gear box adequate protection by its own strength meanwhile improve th...

Page 12: ... E M E P O L I S H I N G S Y S T E M S www facebook com xtremepolishingsystems www youtube com user XtremePolishing info xtremepolishingsystems com 2200 NW 32nd Sreet 700 Pompano Beach FL 33069 866 812 9319 www xtremepolishingsystems com ...

Reviews: