Xtreme Manufacturing Snorkel SR5519 Operator'S Manual Download Page 29

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Operation Manual

XR5519

Specifications

Robust Wiring

Full-time Planetary 4-Wheel Drive

Steering - 4-Wheel Circle, Crab, 2-Wheel Front

Back-Up Alarm

Open ROPS/FOPS

Xtreme Service Accessibility

Enclosed Cab

A/C

Performance

Capacity . . . . . . . . . . . . 5,500 lbs

Lift Height . . . . . . . . . . . 30’

Forward Reach . . . . . . . . 11’

Frame Leveling L/R . . . . . 60/60

Operating Weight . . . . . . 13,660 lbs

Power Train

Engine . . . . . . . . . . . . . Deutz 74 hp

Fuel Capacity . . . . . . . . . 26 gal

Transmission . . . . . . . . . Hydrostatic

Brakes . . . . . . . . . . . . . . Inboard Wet Disc

Parking Brake . . . . . . . . . SAHR

Tires

Tires (Standard Eq)

Air Filled

12.50 x 18

Hydraulics

GPM . . . . . . . . . . . . . . . 26

PSI . . . . . . . . . . . . . . . . 3,200

Hydraulic Oil Capacity . . . 50 gal

Dimensions

Length to fork face . . . . . . 12’ 1.5”

Width . . . . . . . . . . . . . . 78”

Height . . . . . . . . . . . . . 84”

Wheel Base . . . . . . . . . . 106”

Ground Clearance . . . . . . 13.25”

Turning Radius . . . . . . . . 11’

Standard Equipment

Heavy-duty Frame/Chassis

Frame Sway

Heavy-duty Boom

Attachments

Standard Carriage - 48”

Accessories and Options

Strobe Light on Cab

Boom Work Lights

Standard Forks - 4” x 1.75” x 48”

Summary of Contents for Snorkel SR5519

Page 1: ... 157 0070 000 MANUAL OPERATOR S OPERATOR S XR5519 Pre delivery Inspection Report must be completed upon plac ing unit in service Please use QR link or visit www xmfg com warranty pre delivery inspection report to register online SR5519 ...

Page 2: ...as well as a global sales distribution network Snorkel Europe Limited Snorkel USA LLC and Snorkel New Zealand Limited are wholly owned by Snorkel International Holdings LLC whose mem bers are Xtreme Manufacturing LLC majority shareholder and The Tanfield Group Plc Find out more about Snorkel at www snorkellifts com Xtreme Manufacturing Snorkel 8550 Eastgate Road Henderson NV 89015 USA Contact Us T...

Page 3: ...Button 31 Table of Contents Description Page Operator Seat 31 Operator Seat Controls 31 Backrest Angle Adjustment Lever 32 Fore and Aft Adjustment Lever 32 Seat Belt 32 Rear View Mirrors 33 Controls and Indicators 33 Travel Select Lever 33 Parking Brake Switch 33 Display Indicators 34 Display Features 36 Transmission Range Selector Switch 42 Light Switches 42 Turn Signal Switch 42 Hazard Switch 42...

Page 4: ...m 59 Load Handling 62 Boom Lift Point 63 Suspended Loads 63 Pick Up a Load 63 Carry a Load 64 Description Page Place a Load 64 Load Shift 64 Load Capacity Charts 64 Preventive Maintenance Establishing a Maintenance Program 66 Maintenance Schedule 66 Boom Emergency Lower Down Valve 68 Lockout Tagout Do Not Operate Accident Prevention Tags 70 New or Additional Operators 70 Lockout Tagout Procedure 7...

Page 5: ... and rear are directional references given from the operator s seat when facing forward Fig 2 Forklift Direction Orientation Warning Notice FRONT REAR RIGHT LEFT General Replacement Manuals Model Serial Plate Orientation Before operating the forklift read this manual complete ly and carefully to understand the safety instructions and the operation of controls and safety equipment You must comply w...

Page 6: ...Safety Disclaimer CAUTION Yellow with the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Caution Caution Warning Safety Symbols WARNING Orange used with the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury Warning CAUTION Yellow used without the...

Page 7: ...rate If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Forklift Know First Aid Instructions And Or ...

Page 8: ...ake To ON Engage Parking Brake Warning Forklift Tip Over Can Cause Death Or Serious Injury DO NOT Raise Boom While Traveling On A Slope Danger Keep A Safe Distance From Electrical Lines Pinch Points Hands DO NOT Use Ether As A Starting Aid DO NOT Allow Riders On Auxiliary Attachments Set Parking Brake To OFF Disengage Parking Brake DO NOT Jump If Forklift Tips Keep Seat belt ON And Brace Yourself ...

Page 9: ...cation or alter ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the forklift Under Occupational Safety and Health Administration OSHA rules employers are required to train workers ...

Page 10: ...es 2 Electrical cables 3 Sewers Underground objects could cause death or serious in jury Warning Operate the forklift only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and forklifts in the work area Know the rules for movement of people and forklift...

Page 11: ...ections and functional tests may require assistance Keep the assistant visible and a safe distance from the forklift to prevent death or serious injury Become familiar with all safety and hazard labels regulations and procedures Make sure all proper safety and hazard labels are attached to the forklift and remain legible A brief description of controls indicators and instruments is provided as a c...

Page 12: ...ork site operating directives and or local or state codes might require a greater distance Know the maximum height and reach of this forklift Warning Use of the frame sway control with the boom raised above horizontal could cause tip over resulting in death or injury Always use the frame sway control to level the forklift BEFORE raising the boom above horizontal If the forklift cannot be leveled u...

Page 13: ...wn before shifting to the next lower gear Improper use of the gear select lever could cause transmission damage or forklift tip over roll over and result in death or serious in jury Operate the forklift for maximum stability Unstable forklifts can tip over resulting in death serious injury or property damage Keep the forklift stable by following these and other appropriate guidelines Adjust speed ...

Page 14: ...and traveling with a load could result in death serious injury or property damage DO NOT exceed forklift capacity of 5 500 pounds 2 494 ki lograms The total rated capacity of the forks being used must equal or exceed forklift capacity Forks can bend or break causing loss of load and possible death or serious in jury DO NOT exceed the manufacturer s rated load for any auxiliary attachment Any attem...

Page 15: ...s required Forklift Maintenance Warning Follow the manufacturer s instructions for proper maintenance to make sure the forklift continues to meet manufacturer s specifications Failure to properly maintain the forklift can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before beginning any...

Page 16: ...ia to cause cancer birth defects or other reproductive harm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when connecting jump start cables Improper jump start procedures could cause the battery to explode which could result in death or serious injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging N...

Page 17: ...parking brake then stop Fig 3 Parking Brake Screw Location At The Front Of The Front Axle Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from vehicle roll away A B A B 1 Block all four wheels to prevent the vehicle from moving once the parking brake is disabled 2 Position the towing vehicle in place Attach any chain ne...

Page 18: ...18 XR5519 Labels Labels Left Side View Right Side View Fig 5 Label Legend Left Side Fig 6 Label Legend Right Side 24 9 32 10 13 10 16 36 14 3 INNER BOOM 37 23 Labels 36 30 9 23 37 8 34 10 12 19 7 26 S R 5 9 1 9 ON BOOM ...

Page 19: ...XR5519 Labels Labels Rear Right Quarter View Cab View Fig 9 Label Legend Cab Rear Left Quarter View Fig 7 Label Legend Rear Left 15 18 2 21 38 20 10 Front View 10 35 35 Fig 8 Label Legend Front 34 35 12 10 39 34 10 12 35 7 ...

Page 20: ...ROTATING EQUIP MENT 20 1 18031 001 LABEL WARNING CHECKLIST 21 1 18032 001 LABEL WARNING IMPROPER USE 22 5 18041 100 LABEL WARNING PINCH POINT 23 1 18082 100 LABEL WARNING INJECTION HAZ ARD 24 1 18083 100 LABEL WARNING EXPLOSION HAZ ARD 25 1 18086 100 LABEL DEXRON III 26 1 18086 101 LABEL DEXRON III 27 4 18090 100 LABEL WARNING TIP OVER HAZARD 28 2 18043 000 DECAL XTREME 29 1 18044 000 LABEL XTREME...

Page 21: ...04 Please have the appropri ate label number available when you call Replacement Labels 1 18008 000 3 18010 100 5 18013 002 DIESEL ONLY 18013 002 Ultra Low Sulphur Fuel Only Maximum Sulphur Content 15ppm 18010 100 4 18011 001 6 18014 002 CHECK ENGINE OIL 18014 002 Minimum Oil Specification API CJ 4 or higher 2 10010690 ...

Page 22: ...Operation Manual 22 XR5519 Labels 7 18015 001 8 18016 100 18016 100 11 18018 002 12 18019 100 18019 100 9 18017 001 10 18018 100 18018 100 ...

Page 23: ...Operation Manual 23 XR5519 Labels 13 18020 100 18020 100 14 18021 100 18021 100 17 18025 100 18025 100 18 18026 100 18026 100 15 18022 001 16 18023 001 ...

Page 24: ...Operation Manual 24 XR5519 Labels 18082 100 18083 100 19 18027 001 20 18031 001 22 18041 100 18041 100 21 18032 001 WARNING 23 18082 100 24 18083 100 ...

Page 25: ...Operation Manual 25 XR5519 Labels 18086 100 18090 100 27 18090 100 25 18086 100 18086 101 26 18086 101 28 18043 000 29 18044 000 30 18046 000 31 18047 000 32 18048 000 ...

Page 26: ...Operation Manual 26 XR5519 Labels 18315 000 40 18315 000 18314 000 39 18314 000 38 18312 000 35 18232 000 37 18300 001 18400 003 33 18049 000 34 18400 003 36 18233 000 ...

Page 27: ...r shutting engine off before setting the battery disconnect switch to OFF Equipment damage may occur if the engine control systems are not allowed to shutdown properly 43 18412 000R01 18408 001 AUX CONTROL AUX CONTROL FORK TILT DOWN FORK TILT UP JOYSTICK ENABLE BOOM RETRACT SWAY LEFT BOOM EXTEND SWAY RIGHT SWAY ENABLE BOOM LOWER BOOM RAISE ...

Page 28: ...uch Screen Display Easy access drop down electrical panel 12 Volt accessory power outlet Electric horn and backup alarm Rear view mirror Adjustable seat with seat belt Boom angle indicator Tires Air filled Hydraulics Auxiliary hydraulic circuit with quick attach Multifunction boom control handle Features Optional Equipment Feature Description Options Enclosed cab with heat Enclosed cab with heat A...

Page 29: ... lbs Power Train Engine Deutz 74 hp Fuel Capacity 26 gal Transmission Hydrostatic Brakes Inboard Wet Disc Parking Brake SAHR Tires Tires Standard Eq Air Filled 12 50 x 18 Hydraulics GPM 26 PSI 3 200 Hydraulic Oil Capacity 50 gal Dimensions Length to fork face 12 1 5 Width 78 Height 84 Wheel Base 106 Ground Clearance 13 25 Turning Radius 11 Standard Equipment Heavy duty Frame Chassis Frame Sway Hea...

Page 30: ...gnition Switch Position Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Ignition switch will automatically return to the RUN position Accessory Outlet A 12 Volt accessory outlet is provided as a power sou...

Page 31: ...he front 2 wheels Fig 13 Service Brake Pedal Steering Wheel Turn the steering wheel left or right to steer the forklift in the corresponding direction Fig 14 Steering Wheel Horn Button Press the horn button to sound the horn Fig 15 Horn Button Operator Seat Controls The operator seat can be adjusted two 2 ways fore and aft and backrest angle Fig 16 Operator Seat Operator Seat ...

Page 32: ...defective it may not properly restrain the operator which could result in death or serious injury DO NOT operate the forklift until the seat belt or mounting hardware is replaced if worn or damaged The seat belt MUST be worn while operating the forklift Failure to wear the seat belt could result in death or serious injury The reach forklift is equipped with a standard two inch 2 wide retractable s...

Page 33: ...positions FORWARD NEUTRAL and REVERSE which change the direction of travel Fig 21 Travel Select Lever Controls and Indicators Travel Select Lever Position Purpose F Forward UP Position away from the operator N Neutral CENTER Position R Reverse DOWN Position toward the operator The travel select lever automatically locks when it is in the NEUTRAL position The operator must raise and move the travel...

Page 34: ...oved to the RUN position Wait until the indicator goes out before starting the engine F ENGINE SHUTDOWN The Engine Shutdown Indicator will be displayed when there is a serious engine fault and the engine should be shut down Automatic shut down is imminent I M Q P R S T U V W X Y The display allows the operator to view vital engine information and other critical functions including gauge display en...

Page 35: ... Indicator Chart H HIGH HYDRAULIC OIL TEMP The hydraulic oil temperature indicator illuminates when the oiltemperatureisabove1800F Ifthehydraulicoiltemperature indicator illuminates stop and idle the engine to allow time for cooling If the hydraulic oil temperature indicator does not go out after five 5 minutes stop the forklift follow proper shut down procedures tag the forklift with Do Not Opera...

Page 36: ...splay allows the operator to view vital engine information and other critical functions including gauge display engine diagnostics to monitor engine condition and performance fault codes and warning lights POWER UP TO THE MAIN GAUGES DISPLAY When the ignition is turned on the display powers up and defaults to the MAIN GAUGES screen which contains all the necessary gauges for the normal operation o...

Page 37: ...t Log to view the new events Touching the button returns to the previous screen whereas the X button will close the menu Δ MEASURE Select Measure and then scroll down through this menu to view the status of various engine or machine components This is a view only screen and does not allow any changes Fig 32 Measure For example selecting Joystick Functions will display the sta tus of all joystick f...

Page 38: ...rs that can be accessed by the user at this time allow for adjusting the rotation speed of the drilling auger and are displayed in the Boom Auxiliary Group Scroll down to this option and select it to enter it Select Auxiliary Valve to adjust the current supplied to the valve coil which in turn adjusts the oil flow through the valve thus adjusting the auger rotation speed The critical values that t...

Page 39: ... AVAILABLE SETTINGS OPTIONS Background The background themes are displayed on a drop down list The selected background theme is displayed in the top right corner of the screen High Tech background selected below General Units Imperial Metric Fig 41 Display Themes High Tech AVAILABLE BACKGROUND THEMES The operator is able to choose between the following display themes Chrome A and High Tech B Fig 4...

Page 40: ... the ENGINE button at the bottom of the main screen Fig 45 CAN Switches CAN Switches Touching the CAN Switches opens the Master Switch cluster display which allows for viewing the status of the Steering Lights and Warning clusters Throttle Mode TSC1 OFF TSC1 ON Fig 43 Throttle Mode Fig 44 Throttle Response Throttle Response Regular Feather not implemented at this time ...

Page 41: ...nted load chart attached to the front control console the load chart can be viewed on screen by selecting the Labels option and then navigating to the available load charts Fig 52 On Screen Load Chart Fig 48 Engine Status Page 3 DAY NIGHT MODE This touch button allows for selecting the brightness of the screen brighter appropriate for day operation or dimmer for operating the machine at night MACH...

Page 42: ...turn signals left or right Fig 56 Turn Signal Switches Left and Right Fig 57 Hazard Switch Hazard Switch Optional If equipped with this option the Strobe Light Switch turns on ans off the strobe light mounted on top of the ROPS FOPS cab Fig 55 Strobe Light Switch Transmission Range Selector Switch Select the desired mode by pushing the top of this switch to engage the High Range rabbit or the bott...

Page 43: ... to the axle before changing steering mode Changing steering modes at higher travel speeds can make the forklift unstable and cause a loss of control which could result in death serious injury or property damage Windshield Wiper Washer Switch This switch is available only on enclosed cab models Fig 58 Wiper Switch Steering Mode Select Switch The reach forklift includes three STANDARD modes of stee...

Page 44: ... accomplished with the label 18408 001 affixed right below the joystick for easy reference The Joystick Enable button needs to be depressed in order for the joystick to be operational This avoids unintended joystick moves such as hitting the joystick with your elbow etc The Sway Enable button on the joystick is used to enable the machine frame sway before lifting any loads Sway Enable Button Joyst...

Page 45: ...rner of the operator s cab The frame level indicator allows the operator to view if the forklift has been positioned in a level condition Fig 65 Frame Level Indicator Boom Maintenance Stand Optional The Boom Maintenance Stand is used to support the boom during any and maintenance activities where the boom is raised When preparing to set boom stand make sure machine is on a flat level ground and ma...

Page 46: ... If the seat belt or mounting hardware is defective it may not properly restrain the operator resulting in death or serious injury DO NOT operate the forklift until the seat belt or mount ing hardware is replaced if worn or damaged The seat belt MUST be worn while operating the fork lift Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To perform the p...

Page 47: ...te of California to cause cancer birth defects or other reproductive harm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when starting a forklift with jump start cables Improper jump start procedures could cause the battery to ex plode which could result in death or serious injury Never jump start a frozen battery as it can explode Let the batte...

Page 48: ...ation inspection Check that Do Not Operate tags have not been placed on the forklift Check that load capacity charts are legible Check mirrors for cracks cleanliness and proper adjustment Check engine compartment for Loose or damaged belts hoses and radiator fan blades Check hydraulic reservoir for proper fluid level Add hydraulic fluid if necessary Check condition and operation of the seat belt a...

Page 49: ...ift should stop immediately Apply the parking brake The forklift should not move unless the parking brake is released Test each steering function Operate the forklift in forward and reverse at low speed and turn the steering wheel approximately 1 2 turn in each direction for each of the following modes Align the wheels and set the Steering Select switch to crab steering Align the wheels and set th...

Page 50: ... agent concentration can be checked with conventional test instruments e g re fractometer At temperatures below 41 C please contact your local Xtreme Manufacturing or DEUTZ partner 70F 180F 310F 420F Warning Follow the manufacturer s instructions for proper maintenance to make sure the forklift continues to meet manufacturer s specifications Failure to properly maintain the forklift can result in ...

Page 51: ...ary Check the battery the case and the battery terminals Warning Lead acid batteries produce flammable and potentially ex plosive gases To avoid death or serious injury when check ing testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and open flames away from batteries Provide ventilation for flammable vapors Wear proper personal protective equipment includ...

Page 52: ...disengaging a control DO NOT jump from the forklift Clothing can get caught on pedals levers or other protrudingparts Landingonunevensurfaces could result in death or serious personal injury Before starting the reach forklift 1 Make sure the master battery disconnect is ON Fig 71 Travel Select Lever Must Be in NEUTRAL N AND Parking Brake Switch A Must Be ON Engaged to Start the Reach Forklift F R ...

Page 53: ...ng can damage the starter motor 3 Turn key in ignition switch clockwise to the START position You may need to hold the key in this position for a few seconds before the engine begins to crank see NOTE NOTE If the engine fails to start on the first try wait until the engine and starter come to a complete stop before cranking the engine again 4 Release key immediately after the engine starts The Ign...

Page 54: ...g modes Crab steering allows all four 4 wheels to turn in the same direction as the steering wheel allowing the forklift to move sideways Crab steering is useful in a congested work site to line up to a loading location Crab Steering Two wheel 2W steering allows the front wheels to turn in the same direction as the steering wheel The rear wheels remain in a fixed forward position Two wheel 2W stee...

Page 55: ...ning above 500 RPM Low Oil Pressure Warning below 10 psi Rear Axle Centered Rear Axle Locked Service Reminder Transmission Temperature Indicator between 215 and 224 0F Transmission Temperature Warning above 225 0F Wait To Start Indicator Water In Fuel Indicator Fault condition dialog boxes may pop up and warning lights on the display will illuminate during critical circumstances Some of these cond...

Page 56: ...injury or property damage Changing Travel Direction 1 Stop the forklift by applying the service brake pedal 2 Move travel select lever to FORWARD F or REVERSE R 3 Release the service brake pedal 4 Slowly press the accelerator pedal to start travel Warning To prevent death or serious injury the operator must be seated with seat belt fastened the travel select lever set to NEUTRAL the Parking Brake ...

Page 57: ...ust and some of its constituents are known by the State of California to cause cancer birth defects or other reproductive harm California Proposition 65 Warning Winter Operation With Diesel Fuel Special care is needed while operating in cold environment such as winter or arctic operation At low ambient temperatures paraffin discharges can lead to blockages in the fuel system and cause operating fa...

Page 58: ...ceed forklift capacity Forks can bend or break causing loss of load and could result in death or serious injury All approved forks for this forklift are marked with a maximum load capacity rating A This rating is stamped on the left edge of the fork just below the fork pivot shaft The rating listed is in U S pounds and is based upon a 24 inch 610 mm load center B This rating specifies the maximum ...

Page 59: ...jury Attachments not locked into place could become unstable and fall on the operator or other personnel near the forklift which could result in death or serious injury Make sure attachment locking devices are always in place DO NOT operate the forklift until you have positive indicationthatthecarriageattachmentisfullyengaged Attachment Connection 1 Position the forklift directly behind the attach...

Page 60: ...r Fig 78 Insert Quick Attach Pin Through Attachment and Quick Attach Adapter Fig 79 Quick Attach Pin Keeper 7 Insert quick attach pin keeper Hydraulic attachments have a maximum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 200 psi 220 6 bar which is the maximum pressure of the forklift auxiliary h...

Page 61: ...tilt the attachment backward 6 Disconnect the quick attach couplers this only applies to attachments with a quick attach hydraulic system Fig 81 Disconnect Quick Attach Couplers Fig 82 Remove Quick Attach Pin Keeper 7 Remove the quick attach pin keeper Fig 83 Remove Pin from Attachment 8 Remove the pin at the bottom of the adapter Fig 84 Lower Attachment to Ground in Level Position 9 Lower the att...

Page 62: ...ads in excess of the manufactur er s rated load may cause forklift tip over loss of load or structural damage which could re sult in death serious injury or property damage Warning Review the rated load capacity of each auxiliary attach ment before performing any operation Use the correct load chart and NEVER exceed specified weights and load centers DO NOT exceed the manufacturer s recommended lo...

Page 63: ...ely steadying the load The handling of suspended loads can introduce dynamic forces drastically affecting the stability of the forklift Grades and sudden starts stops and turns can cause the load to swing and create a hazard if not stabilized Swinging loads can become unstable and could cause death serious injury or property damage Suspended Loads Fig 86 Boom Lift Point Warning Place A Load 1 Befo...

Page 64: ... what angle how high and how for to extend the boom NOTE For example when letter A first appears the boom extension corresponds to the arc of line A throughout all the load capacity charts The boom angle indicator is located on the left side of the boom and is visible from the operator s seat Use the boom angle indicator to determine the boom angle when referring to load capacity charts Fig 89 Boo...

Page 65: ...ause death se rious injury or property damage The frame sway feature becomes locked and will not operate when the boom is raised 40 or more Applying service brake parking brake and placing travel select lever in NEUTRAL then pressing the Frame Sway Override switch the trigger on the Front Control handle will override the lockout feature and allow frame sway Fig 91 Frame Sway Override Switch Functi...

Page 66: ...ension meter to check belt tension Lubricate front and rear driveshaft grease fittings Lubricate front and rear axle grease fittings Check wheel lug nuts torqued to 250 ft lbs Lubricate boom pivot point grease fittings Lubricate slide block contact areas Replace hydraulic return line filter Replace hydraulic filter on drive pump Lubricate boom pivot point grease fittings Lubricate rear axle grease...

Page 67: ...axle wheel end and differential oil clean magnetic drain plugs After Every 1 000 Hours of Operation Comply with 50 Hour Maintenance Requirements Comply with 250 Hour Maintenance Requirements Comply with 500 Hour Maintenance Requirements Comply with 1000 Hour Maintenance Requirements Change hydraulic fluid After Every 2 000 Hours of Operation After Every 4 000 Hours of Operation Top off axle wheel ...

Page 68: ...a position where it can be removed safely completely remove the load from the carriage and or attachment Otherwise leave the load in place 5 Remove boom access cover on back of boom Fig 94 Boom Access Cover Fig 95 Extend Cylinder Lower Down Valve Warning Keep fingers and feet away from moving parts or pinch points to prevent pinching or crushing Failure to do so can result in death or serious inju...

Page 69: ...tor of the lift lower section on the proportional control valve first section from boom side on top of the valve and use it to manually operate the valve to lower the boom Be aware of lowering the boom to avoid pinch points and crushing hazards 12 When the boom is fully lowered tighten the valve with hex wrench then tighten the nut to secure valve ON TOP Do Not Operate Tags ...

Page 70: ...If this vehicle is to be used by an employee or is loaned or rented to someone other than the purchaser make certain that the new operator is trained in accordance with OSHA regulations and reads and understands this Operation Safety Manual before operating the vehicle In addition make sure that the new operator has completed a walk around inspection of the vehicle is familiar with all the labels ...

Page 71: ...Operation Manual 71 XR5519 Lockout Tagout Do Not Operate Tags ...

Page 72: ...t is the responsibilityof the Distributor SSCto completeand return to Xtreme Manufacturinga Pre delivery InspectionRecord Warranty RegistrationForm before the act of rental loan demonstrationof the machine or deliveryto an end user In the case of direct sale to end customersthe same responsibilitylies with the end customer 4 Anyend customer SSC distributoror dealer shall not be entitledto the bene...

Page 73: ... warranty by any other meansmay be refused and returned unless prior approvalis agreedwith Xtreme 7 At the directionof the Xtreme ManufacturingWarranty department any componentpart s of Xtreme Manufacturingproductsto be replacedor repaired under this warranty programmust be returned freight prepaidfor inspection An RMA Returns material authorization must be requestedfrom Xtreme ManufacturingWarran...

Page 74: ...cement When a Distributor SSC Customerperceivea warranty issue to exist the followingsteps must be adheredto Customer SSC Distributorto placea purchaseorder for genuineXtreme Manufacturingreplacement parts Xtreme Manufacturingto dispatchparts via the requestedmethod in line with the required response time Confirmationthat a qualifiedtechnicianis availableto replace the part and that this personhas...

Page 75: ...wear of componentparts may vary with the type applicationor type of environmentin whichthe machinemay be used suchas but not limited to sandblastingapplications 5 Routine maintenance routine maintenanceitems and minor adjustmentsare not coveredby this warranty includingbut not limitedto hydraulicfluid filters and lubrication paint and decalsenginetune up brake adjustmentsetc Xtreme Manufacturingwi...

Page 76: ...e all warranty claimsthroughthe local Xtreme ManufacturingauthorizedDistributor SSC Dealer Warranty supportshouldbe from the Distributor SSC Dealer from whomthe Xtreme Manufacturingproductwas purchased Where Xtreme Manufacturingequipmentis supplieddirectly from the factory the endcustomer if unableto contacta Distributor SSC Dealer may contactthe Xtreme ManufacturingWarranty Departmentfor further ...

Page 77: ...or repair Powertrain and all other componentsnot listed above 2 years or 2 000 hours parts replacement or repair Parts held in a Distributor s stock 12 months from date of invoice subject to adequate storage protection Parts sold non warranty 6 months from date of invoice Batteries suppliedon new machines 6 months from warranty registration date Other specifically excludedparts Fuel injectors Brak...

Page 78: ... 058 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 255 0317 FAX 1 785 989 3070 AUSTRALIA PHONE 61 1300 700 450 FAX 61 2 9609 3057 NEW ZEALAND PHONE 64 6 3689 168 FAX 64 6 3689 164 MANUAL OPERATOR S OPERATOR S SR5519 XR5519 www XMFG com Pre delivery Inspection Report must be completed upon placing unit in service Please use QR link or visit www xmfg com warranty pre...

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Xtreme Manufacturing Snorkel SR5519, Operator'S Manual

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