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Assembly of the Fluid Section

1. Lubricate the new top seal with separating oil or light household oil and by hand place the

seal (cup side of seal down) into the top port of the housing.

2. Place a small amount of anti-seize on the threads of the top nut. Place the top nut into the

top of the housing and tighten with an adjustable wrench. This will drive the top seal into 
the correct position.

3. Turn the pump upside down. Lubricate the seal on the piston/seal assembly similar to the 

top seal. Place the piston/seal assembly into the bottom of the housing. Insert the plastic 
insertion tool and thread into position to properly seat the piston/seal. Thread fully until 
tight. Remove the insertion tool.

4.

Install the new O-ring on the inlet valve assembly, lubricate with Separating Oil, thread into 
the bottom.(inlet) of the housing, and tighten with an adjustable wrench.  This will drive the
bottom seal into the correct position.

5.

Align the piston with the yoke. Be careful not to damage the piston.

6.

Apply any type of household grease to the piston and yoke area to prolong life. Apply to 
the holes in the yoke where the dowel is inserted.

7.

Install the dowel pin to connect the yoke to the piston. The piston may have to be moved 
up or down to do this.

8.

Install the yoke screw and washer to secure the dowel pin.

9.

Turn pump right side up and apply a few drops of Separating Oil or light household oil 
between the top nut and piston. This will prolong the seal  life.

10.

Install front cover and four (4) screws.

11.

Replace inlet valve. Install the suction  set.

https://www.XPOtool.com 

Artikel 63003

Seite 23 

The Tool Experts

  

04 2021

-1

Piston/seal
Assembly

Note! DO NOT attempt to 
remove the seals from the 
piston.

Locating sleeve

Yoke

Yoke screw

Top nut

Top seal

Valve body

Securing piece

Steel ball

O-ring

Summary of Contents for 63003

Page 1: ...operating instructions and safety information before using for the first time Technical changes reserved Due to further developments illustrations functioning steps and technical data can differ insig...

Page 2: ...his manual in various languages can be found in our online shop via https www wiltec de docsearch Our postal address is WilTec Wildanger Technik GmbH K nigsbenden 12 52249 Eschweiler Germany Do you wi...

Page 3: ...g Technique 10 Spraying Troubleshooting 11 Unclogging the Spray Tip 12 Cleaning the Spray Gun Filter 13 Cleaning the Inlet Filter 14 Cleanup 15 Cleanup for Latex materials 16 Cleanup for Oil based mat...

Page 4: ...nd release all pressure before servicing cleaning the tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY knob must be turned to PRIM...

Page 5: ...use a longer hose if necessary Flammable vapours are often heavier than air Therefore the floor area must be extremely well ventilated The equipment and objects in and around the spray area must be p...

Page 6: ...ect at great force or leak a high pressure fluid stream causing severe injury All hoses swivels guns and accessories must be pressure rated at or above 3000 PSI 20 68 Mpa Do not spray outdoors on wind...

Page 7: ...Controls and Functions ON OFF Switch The ON OFF switch turns the power to the sprayer on and off O OFF l ON Suction tube Fluid is drawn through the suction tube into the pump Fluid Section A piston in...

Page 8: ...ives and other nonabrasive materi als including pesticides and liquid fertilizers This pump should not be used with textured materials block filler or asphalt sealer This pump is available in this mac...

Page 9: ...o the inlet valve and tighten firmly by hand Be sure that the threads are straight so that the fitting turns freely 4 Press the return tube onto the return tube fitting Squeeze clip over the return tu...

Page 10: ...h to the OFF position 2 Turn the PRIME SPRAY knob to PRIME 3 Unlock the spray gun and trigger spray gun into the side of the material bucket Lock the spray gun 7 Purging and Priming the Sprayer All ne...

Page 11: ...gun and turn the PRIME SPRAY knob to PRIME The spray tip SHOULD NOT be attached to your spray gun when purging your spray hose 2 PULL the trigger and aim the spray gun at the side wall of a waste con...

Page 12: ...d stiffen as paint begins to flow through it 2 When the motor shuts off unlock the spray gun and spray a test area to check the spray pattern The motor will cycle on and off automatic ally as it needs...

Page 13: ...ay Tip If the spray pattern becomes distorted or stops completely while the gun is triggered fol low these steps Do not attempt to unclog or clean the tip with your finger Note Do not use a needle or...

Page 14: ...cleaned more often 1 Perform 6 Pressure Relief Procedure 2a Unscrew the fitting from the bottom of the spray gun using an adjustable wrench making sure not to lose the spring 2b Unclip the trigger gua...

Page 15: ...u use make sure to dispose it properly when finished cleaning your sprayer Thorough cleaning and lubrication of the sprayer is the most important step you can take to en sure proper operation after st...

Page 16: ...ter supply on Turn the pump ON l Water will flow into the suction tube and out through the return tube Let the pump run for a few minutes to allow the re turn tube to be completey flushed Leave pump r...

Page 17: ...nto the side of the original material con tainer and hold the trigger 3 While pulling the gun trigger turn the pump ON l and turn the PRIME SPRAY knob to SPRAY to purge mater ial from the hose back in...

Page 18: ...rn tube onto the return tube fitting Replace clip 4 Submerge the suction set into a bucket of NEW cleaning solution 5 Turn the PRIME SPRAY knob to PRIME Turn the pump ON l and trigger the gun once int...

Page 19: ...p a from spray guard assembly Clean spray tip with a soft bristled brush and the appropriate clean ing solution Be sure to remove and clean the washer b and saddle seat c loc ated in the rear of the s...

Page 20: ...he paint to prevent the paint from drying Wrap the spray gun assembly in a damp cloth and place it in a plastic bag Seal the bag shut Place the sprayer in a safe place out of the sun for short term st...

Page 21: ...th to remove accumulated paint Replace the high pressure hose to the paint hose port 20 Cleaning the Inlet Valve Cleaning or servicing the inlet valve may be required if the unit has priming problems...

Page 22: ...otate the pump shaft so the piston is in the top dead center posi tion This can be done by pushing on the Remove the piston assembly by pushing down on the piston near the yoke This is required to dis...

Page 23: ...he bottom inlet of the housing and tighten with an adjustable wrench This will drive the bottom seal into the correct position 5 Align the piston with the yoke Be careful not to damage the piston 6 Ap...

Page 24: ...lve is plugged 1 Refill the bucket or immerse the suction tube in paint 2 Clean the suction set 3 Clean the tube connection and tighten it securely 4 Clean the inlet valve Inlet may be stuck from old...

Page 25: ...he suction tube fitting 4 Replace the spray tip 5 Thin the paint 6 Refer to Causes and Solutions for problem C Special repair kits with instructions are available for these procedures Additional parts...

Page 26: ...1 Sliding pin 3 Diffuser 7 8 12 Trigger screw long 4 Valve spring unit 13 Filter white 5 Trigger guard 14 Washer 6 Trigger assembly 15 Handle 7 Trigger screw short 16 Spring 8 Gun housing 17 Sealing r...

Page 27: ...or on its packaging points out that this article must not be treated as normal house hold waste but must be disposed to a recycling collec tion point for electronic and electrical waste equip ment By...

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