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Instruction manual NXT200/250 AC/DC   page 6

INITIAL INSTRUCTIONS

All "parameters" are set by the use of only one
control knob. These parameters include current,
pulse time, slope-up time, etc.
This control knob is positioned in the middle of the
control panel. The digital display shows the value of
the parameter being set. The unit of measurement of
the parameter is shown at the left hand side of the
digital display.
Selection of a parameter is by means of the relative
keypad in the relevant section. The parameter
selected is indicated by a bright indication light. Then
turn the control knob to set the new value.

Storage of parameters

The machine memorises all settings also when the
mains voltage is switched off, thus ensuring that the
same machine settings are available when the
machine is switched on again.
Independent adjustments in the two welding
processes (MMA and TIG) are stored as well, so that
switching  from one welding process to another does
not require a new setting of parameters.

Setting of the machine

The following describes in detail the operation of the
machine.

Welding voltage

The welding voltage indicator is illuminated for

reasons of safety and in order to show if there is
voltage at the output connectors.

Units of measurement of the parameter

Units of measurement of the selected
parameter.

Overheating

The overheating indicator is illuminated if

welding is interrupted due to overheating of the
machine.

Input voltage variations

The mains error indicator is illuminated if the

mains voltage is more than 15% lower or higher than
the rated voltage.

Welding process

In this section it is possible to choose
the welding process:

 MMA electrode

 TIG AC/DC

 TIG DC

It is not possible to change welding
process during welding.

Torch switch functions

It is possible to choose between to
different methods of ignition for TIG
welding: High-Frequency (HF) and
LIFTIG ignition. Moreover, it is possible
to adjust the following parameters:
slope-up, slope-down and second
current level. It is not possible to
change setting during welding.

HF-ignition:

In HF-TIG ignition the TIG arc is ignited without
contact. A high-frequency (HF) impulse initiates the
arc when the torch trigger is activated.
The HF will not arise and the machine will stop if the
electrode is in contact with the workpiece. Detach
the electrode and start again.

LIFTIG-ignition:

In LIFTIG ignition the TIG arc is ignited after making
contact between the workpiece and the tungsten
electrode, after which the trigger is activated and the
arc is established by lifting the electrode from the
workpiece.

Two-times:

The welding process begins by pressing the torch
trigger. Welding continues until the trigger is
released again which effects the slope-down period.

Summary of Contents for NXT200 AC/DC

Page 1: ...INSTRUCTION MANUAL NXT200 250 AC DC Valid from 0426 50113125...

Page 2: ...CONTENTS Warning Electromagnetic emissions 3 Initial operation 4 Maintenance Technical data 5 Initial instructions 6 Circuit diagram 10 11 Spare parts list...

Page 3: ...can be dangerous to the user people working nearby and the surroundings if the equipment is handled or used incorrectly Therefore the equipment must only be used under the strict observance of all re...

Page 4: ...xcessive contact resistance Connect always the TIG connection in the minus socket and the return current cable in the plus socket The control signals from the TIG torch are trans formed to the machine...

Page 5: ...f further maintenance or re calibration is required please contact your NEXUS distributor or service depart ment 7 pin Plug connections The functions of the 7 pin remote plug are as follows Pin 1 red...

Page 6: ...meter Units of measurement of the selected parameter Overheating The overheating indicator is illuminated if welding is interrupted due to overheating of the machine Input voltage variations The mains...

Page 7: ...meter The relevant LED will lit Pre flow s Pre flow is the period of time for which gas flows after the torch switch is pressed and before the HF arc is established or until the torch is lifted away f...

Page 8: ...Penetration can be adjusted from 15 to 85 Electrode pre heating TIG AC Pre heating of the electrode will improve the ignition It is possible to select 15 levels of pre heating It is suggested to use...

Page 9: ...0 2 sec Post flow 3 0 sec No slope up slope down Start amp 40 Stop amp 20 Second Current level 50 Base amp 50 Fast pulse frequency 100Hz Pause time Pulse time 0 1 sec Penetration TIG AC 65 Electrode P...

Page 10: ...Instruction manual NXT200 250 AC DC page 10 NXT200 AC DC...

Page 11: ...Instruction manual NXT200 250 AC DC page 11 NXT250 AC DC...

Page 12: ...Instruction manual NXT200 250 AC DC page 12...

Page 13: ...Instruction manual NXT200 250 AC DC page 13 SPARE PARTS LIST NXT200 250 AC DC...

Page 14: ...End cover 2 61113340 Chassis cover 3 18509026 Button 4 18509023 Cover for button 5 76117010 Control box NXT200 5 76117012 Control box NXT250 6 45050302 Edging 7 18110002 Dinse coupling socket 8 74471...

Page 15: ...5 Mains supply cable 3x2 5mm NXT200 3 74233060 Mains supply cable 4x1 5mm NXT250 4 17250072 Switch 2 pole NXT200 4 17250073 Switch 3 pole NXT250 5 71617001 Power PCB NXT200 12125043 Module PFC NXT200...

Page 16: ...00 3 71617013 Mains filter PCB NXT250 4 16170017 Current sensor 5 71617007 Snubber PCB 6 12220206 Diode isotop 400V 2x100A 7 16160130 Transformer NXT200 7 16160133 Transformer NXT250 8 74471217 Wire h...

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