67
Notes:
1. Apply oil to threads.
2. Apply Locktite 241/242 to threads.
3. Apply Locktite 243 liquid to threads.
4. Apply grease to bolt, NOT threads.
5. Bottom (btm)
6. AZ – Torque to specified amount, turn counterclockwise ½ turn, torque again to second specified amount.
Specific engine torque specifications on pages 68, 69, 70.
For a complete detailed list of torque specifications, please contact XGroup Corporation.
Name
Torque
Notes
N•m
ft•lbs
A Seat bolts
25
18.5
3
B
Brake hose bolt
28
20.6
C
Exhaust mounting bolt
26
19.2
3
D Sub-frame bolt (lower)
38
28
3
E
Shock spring lock nut
46
34
F
Shock nut
50
36.8
3
G Sub-frame bolt (upper)
35
25.8
H Shroud bolts
7
5.10
J
Master cylinder holder
9.7
7.15
K
Brake reservoir cap bolt
1.3
1
L
Brake hose bolt
28
20.6
M Fender bolts
7
5.16
3
N Axle pinch bolts
25
18.4
3
O Axle nut
75
55
3
P
Fork guard bolts
8
5.9
3
Q Rim lock
12
8.8
3
R
Engine mounting bolt
30
22
3
S
Exhaust joint clamp
23
17
T
Engine mount (upper)
30
22
3
U Kick starter bolt
22
16
3
V Brake lever pivot bolt
30
22
3
W Brake lever adjuster nut
10
7.3
X
Axle nut
95
70
3
Y
Brake disc bolts
22
16
3
Z
Brake caliper bolts
27
19
3
A1 Steering stem nut (top)
145
107
3
Name
Torque
Notes
N•m
ft•lbs
AA
Brake hose bolt
28
20
AB
Clutch holder
9.7
7.15
AC
Triple clamp (upper)
27
20
3
AD
Triple clamp (lower)
27
20
3
AE
Handlebar riser (lower)
34
25
3
AF
Handlebar riser (upper)
28
20
3
AH
Cover bolt
10
7.3
2
AJ
Muffler clamp (LT / RT)
23
17
AK
Muffler mount (LT / RT)
27
20
3
AL
Chain roller bolt
(top/btm)
15
11
3
AM Brake caliper bolts
27
20
3
AN
Shroud bolts
7
5
AO
Brake hose bolt
28
20
AP
Brake disc bolts
22
16
3
AQ
Disc cover bolts
8
6
2
AR
Drive sprocket bolts
26
19
3
AS
Chain adjuster nut
15
11
AT
Chain guide bolts
15
11
3
AU
Connecting rod (rear)
65
48
3
AV
Shock mount (lower)
50
37
3
AW Kick stand bolt
25
18
3
AX
Connecting rod (front)
50
37
3
AY
Linkage connection
55
40
3
AZ
Steering stem nut (btm)
40/15 29/11
R1
Engine bracket bolt
28
20.6
3
TORQUE SPECIFICATIONS
Summary of Contents for XB31
Page 73: ...73 WIRING SCHEMATIC OFF ROAD LC ZS V4...
Page 74: ...74 WIRING SCHEMATIC ON ROAD RM...
Page 75: ...75 WIRING SCHEMATIC ON ROAD RM Model XZ250M RM RL Revised 03 2011...
Page 77: ...77 NOTES...
Page 78: ...78 NOTES...
