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XLT Ovens XLT TS Series, Manual

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XLT Ovens XLT TS Series Manual Download Page 18

 

       XD9010-TS           Rev D 7/2008 

 Installation & Operation Manual 

17 

5.  INSTALLATION 

5.1. INSTALLATION OVERVIEW 

 
The following is an overview of the installation process. 

1.

 

Read this manual thoroughly. 

2.

 

Make sure all electric, gas, and ventilation utilities are adequately sized and in place 
before the oven arrives. 

3.

 

Inspect the oven and crates for freight damage upon arrival.  Assemble the oven on its 
base near the area of intended usage.  Remove all combustibles and obstructions from 
the area. 

4.

 

Have your plumber make all gas connections per local building codes.  Provide 
adequate clearance to access the gas shut off valve.  Check for leaks! 

5.

 

Have your electrician make all electrical connections per local codes.  Provide 
adequate clearance to access the electrical plug and receptacle. 

6.

 

Install a restraint device and make sure that it guards against transmission of strain to 
the gas line and electric cord. 

7.

 

Test the exhaust hood using a smoke candle to determine the amount of combustion 
products removed. 

 

5.2. PURCHASER’S RESPONSIBILITY 

 

Note:  All installations must conform to local building and mechanical codes. 

 
It is the responsibility of the purchaser: 
 

1.

 

To see that the gas and electric utilities are installed on site in accordance with local 
mechanical codes and with the specification in this manual. 

2.

 

To unload, uncrate, move, and assemble the oven(s) in their intended location.  

3.

 

To see that the gas and electric utilities are connected properly and using the proper 
hardware by a qualified installer. 

 

5.3. ASSEMBLY INSTRUCTIONS 

These ovens come completely assembled from the factory except for the Back Wall 
Stand-offs and Product Stops.  Back wall stand-offs are attached to the conveyor belt for 
shipping purposes only.  They must be removed prior to oven start-up.  The stand-offs 
are designed to provide adequate clearance between the back of the oven and a wall.  To 
assemble the stand-offs, loosen the appropriate bolts in the back wall and insert the 
stand-off tab underneath the flat washers of the back wall bolts.  Tighten the bolts.  The 
product stops are shipped loose inside the oven.  Remove them prior to start and install 
on the exit end of the conveyor.  Detailed assembly instructions are available, contact 
XLT Customer Service. 
 

Summary of Contents for XLT TS Series

Page 1: ... unacceptable concentrations of substances harmful to health in the room in which it is installed This appliance needs an unobstructed flow of fresh air for satisfactory combustion and must be installed in a suitably ventilated room in accordance with current regulations This appliance should be serviced by qualified personnel at least every 12 months or sooner if heavy use is expected XD9010 TS R...

Page 2: ...is located inside the control box of the oven and on pages 29 31 of this manual Disconnect input power to the unit before performing any maintenance This unit requires a type II ventilation hood which has make up and exhaust air to ensure adequate air supply The installation should conform to local codes and the National Fire Protection Association Code ANSI NFPA 70 and the National Electrical Cod...

Page 3: ... of automation and most importantly through an awareness that people are the central element in quality control BOFI is dedicated to serving your needs Your complete satisfaction with your oven is our goal We are available 24 7 365 to assist you with all of your maintenance and service requirements If a problem arises we ask that you simply call us at 316 943 2751 We will promptly initiate steps t...

Page 4: ...SPONSIBILITY 17 5 3 ASSEMBLY INSTRUCTIONS 17 5 4 PHYSICAL LOCATION SPACING REQUIREMENTS 18 5 5 ELECTRICAL SUPPLY 18 5 6 GAS SUPPLY 18 5 7 CASTERS 19 5 8 RESTRAINT 19 5 9 VENTILATION 19 5 9 1 VENTILATION REQUIREMENTS 19 5 9 2 VENTILATION GUIDELINES 20 5 9 3 VENTILATION PERFORMANCE TEST 20 5 9 4 HOOD INTERCONNECTION 21 5 9 5 FIRE SUPPRESSION 21 5 10 MAINTENANCE 23 5 11 CLEANING 23 6 TOUBLESHOOTING 2...

Page 5: ...rner with a single right hand control box All models can have the optional split belt conveyor Figure 1 Examples of Single Double and Triple Stack Ovens Food product is placed on the stainless steel wire conveyor belt on one side of the oven The conveyor then transports the food through the bake chamber at a user controlled speed This provides repeatable and uniform food cooking The conveyors can ...

Page 6: ...XD9010 TS Rev D 7 2008 Installation Operation Manual 5 Figure 2 TS TS2 Front View Figure 3 Right Hand Control Box All Models Figure 4 Left Hand Control Box 3270 TS TS2 and 3870 TS TS2 ...

Page 7: ...nd conveyor switches with the operating instructions are shown in Figure 5 Also nearby are the temperature control the conveyor control and the fuse bank see Figure 6 The 3270 TS TS2 and 3870 TS TS2 ovens have an additional Control Box on the left side see Figure 7 The duplicate oven Switch Panels on these models allow the oven to be operated from either side of the oven Figure 5 Oven Switch Panel...

Page 8: ...art number It is very important to use only the fuses listed Using larger or smaller fuses than what is labeled on the oven can cause serious damage to the operator and or the oven and will also void any and all warranties See Figure 6 A conveyor control is located at the top of the panel and a temperature control is located mid panel A cooling fan with washable filter is near the bottom of the pa...

Page 9: ...ide Control Panel This panel houses the fuses for the equipment inside the left hand control box A second temperature control is also used for controlling the burner on the left half of the oven This allows for two different temperature zones within these ovens for cooking flexibility with a maximum delta of 50º F Another cooling fan is near the bottom of the panel See Figure 7 ...

Page 10: ...Panel Split Belt Conveyor A popular option on the XLT oven is the split conveyor belt This allows for 2 different conveyor speeds through the oven Figure 8 shows the right hand control panel when the split belt option is present The difference is that a second conveyor control is also present ...

Page 11: ...5 8 Adjust the conveyor controller to desired belt time see Figure 6 9 Allow about 30 minutes for the oven to reach desired operating temperature This oven is not capable of being safely placed in operation in the event of a power failure No attempt should be made to operate this oven during power failure 3 1 2 FOR THE 3270 TS TS2 AND 3870 TS TS2 MODELS 1 Turn both LH RH FAN switches ON see Figure...

Page 12: ...nc and Man keys are used at the factory to program the variables in the controller These variables can be viewed but are locked in memory by an internal switch It is recommended that the Func and Man keys be left alone If either of these keys has been pressed simply press them again until the display matches the above Figure 9 It may take several key presses to cycle through all the variables 3 Tu...

Page 13: ... 4 00 minutes minimum and 10 00 minutes maximum If a belt time is desired that is outside these limits contact BOFI for proper service procedures 8 Allow 30 minutes for warm up 3 3 SHUT DOWN INSTRUCTIONS To turn the oven off just turn the three switches off Fan Burner Conveyor see Figure 5 Do not unplug the oven from electrical power The oven is equipped with an automatic cool down feature that al...

Page 14: ...XD9010 TS Rev D 7 2008 Installation Operation Manual 13 4 SPECIFICATIONS Figure 11 Oven Size Specification Drawing ...

Page 15: ...XD9010 TS Rev D 07 2008 14 Installation Operation Manual ...

Page 16: ... 8 WC Propane Gas 11 14 WC 1832 TS TS2 60 000 Btu 60 000 Btu 2440 TS TS2 75 000 Btu 75 000 Btu 3240 TS TS2 100 000 Btu 100 000 Btu 3255 TS TS2 160 000 Btu 160 000 Btu 3270 TS TS2 180 000 Btu 180 000 Btu 3870 TS TS2 180 000 Btu 180 000 Btu Oven Double Stack Natural Gas 6 8 WC Propane Gas 11 14 WC 1832 TS TS2 120 000 Btu 120 000 Btu 2440 TS TS2 150 000 Btu 150 000 Btu 3240 TS TS2 200 000 Btu 200 000...

Page 17: ...ane Gas Main Orifice ID Pilot Orifice ID Pilot Pressure Manifold Pressure 1832 TS TS2 0 156 2440 TS TS2 0 096 3240 TS TS2 0 110 3255 TS TS2 0 144 3270 TS TS2 0 104 3870 TS TS2 0 104 0 018 5 5 WC 10 0 WC NOTE For proper operation measure the gas pressure see Figure 12 with all gas appliances such as furnace hot water heater oven s etc a off and b with all gas appliances on Figure 12 Gas Pressure Ch...

Page 18: ...ESPONSIBILITY Note All installations must conform to local building and mechanical codes It is the responsibility of the purchaser 1 To see that the gas and electric utilities are installed on site in accordance with local mechanical codes and with the specification in this manual 2 To unload uncrate move and assemble the oven s in their intended location 3 To see that the gas and electric utiliti...

Page 19: ...rly grounded three prong receptacle Do not cut or remove the grounding prong from this plug When installed the appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable 5 6 GAS SUPPLY The gas supply shall have a gas meter and regulator large enough to...

Page 20: ...nnect device or its associated piping and or the electric cord to limit the oven movement The restraint must be connected to the eye bolt which is supplied with the oven The eye bolt is in the lowest hole in the back wall on the control end of the oven Upon completion of performing any service functions that require removal of the restraint insure that it is correctly re attached to the oven see F...

Page 21: ... the exhaust fan removes too much air from the kitchen this will force the HVAC system to condition more air than necessary Conversely if the exhaust fan removes too little air then heat CO and products of combustion will accumulate inside the building The volume of air that goes into the building and the volume going out of the building must be balanced or metered in the proper proportion to prov...

Page 22: ...fan drive belt It is the customer s responsibility to have the interlock system installed by a licensed electrician and that it meets all required local codes See oven rough in requirements for receptacle requirement 5 9 5 FIRE SUPPRESSION On the XLT series of impinger ovens the heat source is located in an isolated heat exchanger area Due to this isolation impinger style conveyor ovens do not fal...

Page 23: ...hat the fire protection be installed as noted below This will provide the required protection without affecting oven function or cleaning Fire Suppression plumbing may be installed as required by local code Right Left Hand shown Install if as required by code These drawings represent placement of a typical piping style Clearance dimensions are recommended minimums to accommodate most installation ...

Page 24: ... 4YD84 Remember the cleaner the filter the cooler the control box components will be resulting in longer component life Figure 14 Filter element removal Contact BOFI a factory representative or a local service company to perform all other maintenance and repairs 5 11 CLEANING NOTICE If the oven is to be removed from its installed location for cleaning or servicing the following procedure is to be ...

Page 25: ...yor Clean replace cooling fan filter Clean finger covers Clean bake chamber floor Clean bake chamber walls Clean bake chamber top Clean inside of face panel Clean control box sides and top Clean control box face and switches Clean conveyor Clean finger bodies Deep clean oven chamber WARNING DANGER Oven must be cool and the electric cord unplugged before any cleaning is done See Care and Cleaning p...

Page 26: ...Quantity of toppings XLT ovens can be configured to cook a wide variety of food items This is accomplished by arranging the fingers to control the baking characteristics Generally speaking most cooking is a bottom up process The hot air from the bottom row of fingers has to go through the conveyor a distance of about 2 heat the pan or screen and then actually cook raw dough The hot air from the to...

Page 27: ...llowing items and then contact us before performing maintenance and repairs Electrical diagrams are located on page 28 30 and on the inside surface of the operator control panel lid 1 Oven is plugged in to the electrical receptacle 2 Circuit breakers in the building are on not tripped 3 Gas valve s are on 4 Gas hose quick disconnect is properly connected 5 Air is purged from the gas line s 6 All f...

Page 28: ...e time Add up all of the BTU ratings to determine the total load See chart for supply requirements The electrical service should be three 20 amp 120V single phase circuits 2 poles with ground This provides a separate circuit breaker and single receptacle for each oven deck The use of single receptacles eliminates the possibility of plugging an additional device into oven circuit and will in most j...

Page 29: ... 5 14 2440 TS Triple 225 000 6 8 11 5 14 3240 TS Single 95 000 6 8 11 5 14 3240 TS Double 190 000 6 8 11 5 14 3240 TS Triple 285 000 6 8 11 5 14 3255 TS Single 150 000 6 8 11 5 14 3255 TS Double 300 000 6 8 11 5 14 3255 TS Triple 450 000 6 8 11 5 14 3270 TS Single 190 000 6 8 11 5 14 3270 TS Double 380 000 6 8 11 5 14 3270 TS Triple 570 000 6 8 11 5 14 3870 TS Single 190 000 6 8 11 5 14 3870 TS Do...

Page 30: ...XD9010 TS Rev D 7 2008 Installation Operation Manual 29 8 ELECTRICAL DIAGRAMS 8 1 1832 TS TS2 2440 TS TS2 3240 TS TS2 3255 TS TS2 ...

Page 31: ...XD9010 TS Rev D 07 2008 30 Installation Operation Manual 8 2 3270 TS TS2 3870 TS TS2 LEFT HAND SIDE ...

Page 32: ...XD9010 TS Rev D 7 2008 Installation Operation Manual 31 8 3 3270 TS TS2 3870 TS TS2 RIGHT HAND SIDE ...

Page 33: ...be filled out signed and returned to BOFI to initiate and validate the warranty 6 Any part found to be defective during the warranty period will be replaced by BOFI 7 Failure to call BOFI 316 943 2751 prior to contacting a repair company for warranty work voids any and all warranties 8 Labor must be conducted by an approved service technician during regular working hours at the expense of BOFI Aft...

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