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Xilin CBD15W-LiX, Operation Manual And Parts List

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Xilin CBD15W-LiX Operation Manual And Parts List Download Page 3

TABLE OF CONTENTS

4

5

6

7

Truck Description

Truck Parameters

Truck Layout

Assembly of handle

11

12

13

14

15

Driving and Stopping

Lifting and Lowering

Braking

Emergency Reverse

Safe Parking

17

18

19

20

21

25

27

Routine Checks

Electrical schematic diagram

Adding hydraulic oil

Truck hoisting

Battery Charging and Replacing

Trouble Shooting

Packing list

01/ DESCRIPTION

02/ OPERATION

03/ MAINTENANCE

02

04/ PARTS CATALOGUE

28

Parts Catalogue

Summary of Contents for CBD15W-LiX

Page 1: ...OPERATION MANUAL PARTS CATALOGUE CBD15W LiX Pallet Truck with Lithium Battery...

Page 2: ...t cargo from slipping Operators should not leave the truck in an active state to avoid accidents When using this truck please obser ve the surroundings do not distract Operation in refrigerating wareh...

Page 3: ...nd Stopping Lifting and Lowering Braking Emergency Reverse Safe Parking 17 18 19 20 21 25 27 Routine Checks Electrical schematic diagram Adding hydraulic oil Truck hoisting Battery Charging and Replac...

Page 4: ...01 DESCRIPTION 03...

Page 5: ...TRUCK DESCRIPTION Tapered forktip Tandem PU rollers OPTION Driving wheel Lithium battery Multi function controller handle 04 01 DESCRIPTION...

Page 6: ...fted height 190 mm Service Weight 135 kg Battery Battery type lithium Rated Voltage 48V 20Ah Turning Radius 1424 1494 Overall length 1623 1693 01 DESCRIPTION 05 The ambient air temperature does not ex...

Page 7: ...TRUCK LAYOUT 01 DESCRIPTION 06...

Page 8: ...t the pin 2 2 Loose the screw 3 remove the cover plate 4 from handle assembly 5 The handle has been removed before leaving the factory for the safe transportation and packaging so the user has to inst...

Page 9: ...chain 8 through the hole of pin 2 Pull the handle to horizontal position take out pin 9 and save it for next time use Connect the wire of handle assembly 5 to the truck body through connector 6 tight...

Page 10: ...NDLE 01 DESCRIPTION 09 4 See Fig 4 6 fix the screw and nut at the end of chain 8 into the groove of lever plate 11 5 Pass the pin 2 through pin 2 and fix install the cover plate 4 onto handle assembly...

Page 11: ...02 OPERATION 10...

Page 12: ...tery connector Turn on the key switch Pull the handle to section B A and C are breaking section Rotate the accelerator to start the truck slowly for safety reason no abrupt acceleration Return the acc...

Page 13: ...ERING 02 OPERATION Press the lifting button on the handle to lift the forks Pull the lever toward the operator to lower the forks Plug in the battery connector Turn on the key switch 12 Lifting button...

Page 14: ...A or C quickly for emergency braking the brake will lock the wheel to achieve the emergency braking Release the accelerator for normal braking the truck stops slowly by the regenerative brake of the m...

Page 15: ...g arm while driving the truck in slow speed If the switch presses against the operator while the truck is driving toward the operator the switch changes the direction of the truck It is a safety butto...

Page 16: ...SAFE PARKING 02 OPERATION 15 Release speed control button to stop the truck Lower the fork to the lowest position Turn off the key switch Disconnect the battery connector if park for a long time...

Page 17: ...03 MAINTENANCE 16...

Page 18: ...y three months check Yearly check Every half a year check Check the reliability of electric connectors Check the function of switches Check the insulation of electric parts The insulation resistance o...

Page 19: ...ELECTRICAL SCHEMATIC DIAGRAM 03 MAINTENANCE 18...

Page 20: ...ates normally Then adjust 50 every time to find out the normal rotation range of the motor Finally the midpoint of the range is set as the parameter value 2 If the method of 1 cannot solve the problem...

Page 21: ...controller battery voltage level is set incorrectly 17 Battery voltage is too high Check the battery voltage or the controller battery voltage level is set incorrectly 18 Severe over temperature of p...

Page 22: ...ue to slight over temperature 33 Power board low temperature When the ambient temperature is too low the controller reduces the load 34 Slight over temperature of motor the controller reduces the load...

Page 23: ...ove the screw at the oil filler with No 5 hexagon wrench the oil volume is 250ml Lifting and lowering the handle for two to three times after oil filling then lift the fork to max height and tighten t...

Page 24: ...03 MAINTENANCE 20 TRUCK HOISTING Fix and fasten the four hook positions according to the picture then hoist the truck...

Page 25: ...ATTERY CHARGING AND REPLACING 03 MAINTENANCE 21 1 Turn off the key switch 2 Unplug the cable connector 3 Pull the battery grip upwardly 4 Remove the battery with a 45 degree angle to the ground 1 2 3...

Page 26: ...t weld the battery by yourself Do not keep the battery in an unfavorable environment such as extreme temperature deep cycle or often overcharge or over discharge When removing the battery grasp the ha...

Page 27: ...NG 03 MAINTENANCE 23 The lithium battery needs only 3 hours to achieve full charge With full charged battery the truck can work for 4 hours continuously Plug in the battery according to the right posi...

Page 28: ...g voltage 54 6V charging current 6 7A Do not reversely charge the battery check for the right positive and negative electrodes Stop charging immediately if the battery is found abnormal hot during cha...

Page 29: ...ng is in need If continue to use under the above circumstance the power disconnect protection will be automatically carried out inside the lithium battery and the truck will stop Power Lamp Indicator...

Page 30: ...Manual lowering valve is not adjusted well Adjust the position of lowering valve screw 4 The motor is unable to operate 1 Power supply switch has not been turned on 2 Battery has completely discharged...

Page 31: ...rts catalogue Qualification certificate Packing list No Name Application Type specification Qty Remarks 1 Key switch Unlock the electric lock 2 2 Charger Lithium battery charging 1 3 Fuse 5A Electrica...

Page 32: ...04 PARTS CATALOGUE 28...

Page 33: ...30 Backrest Assembly 32 Electric System 33 Handle Tiller 35 Hydraulic System 37 Oil cylinder assembly 38 Motor Pump 40 Steering Gear Assembly 41 Handle Assembly 43 Driving Wheel Assembly 45 Connecting...

Page 34: ...30 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Electric Pallet Truck CBD15W LiX General Assembly...

Page 35: ...SF 1 16 16 4 9 260 06 0400 01 21001000001 Rubber coil 1 10 141 02 0550 03 31601000033 Rocker arm assembly 550 1 141 02 0680 04 31601000034 Rocker arm assembly 685 11 001 03 0200 50 21704000030 Shaft 5...

Page 36: ...O Name Q ty Remarks 1 GB T70 1 41100000128 Screw M12X30 2 2 CBD12W Li 22 01 00 30613000003 Backrest welding 550 1 30613000004 Backrest welding 685 3 001 05 0180 21 21703000101 Pin 1 4 040 01 0115 02 2...

Page 37: ...33 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Electrical System...

Page 38: ...ch platen 1 15 GB T818 41108000011 Screw M4X8 3 16 835 05 0000 02 21006000009 Fixed buckle ACC 2 B 2 17 GB T818 41108000023 Screw M4X35 2 18 263 05 0000 43 20504000008 Line box 1 19 835 06 0003 03 204...

Page 39: ...35 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Handle tiller...

Page 40: ...8 2 11 GB T93 41300000002 Washer 4 2 12 741 01 4801 02 35501000009 Accelerator ACC 12 1 13 040 01 0108 04 21605000052 Brake spring 2 14 263 99 0000 38 21816000005 Support cover 2 15 263 01 0000 04 204...

Page 41: ...4007000026 Washer 12 2 5 401 05 1282 01 31015000138 Oil inlet rigid pipe 1 6 GB T5783 41002000007 Screw M6X20 2 7 GB T93 41300000004 Washer 6 2 8 428 00 0082 01 20313000178 Joint 1 9 JB T982 440070000...

Page 42: ...38 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Oil Cylinder Assembly...

Page 43: ...080 02 20104000018 Striker pin seat 1 19 JB T982 44007000016 Washer 20 2 20 GB T3452 1 44006000010 O ring 8X2 65 1 21 GB T6170 41200000005 Nut M6 1 22 GB T73 41104000004 Screw M6X25 1 23 001 06 0100 1...

Page 44: ...em No Drawing NO Part NO Name Q ty Remarks 1 CBD12W Li 02 01B 01 21812000014 Connector 1 2 480 01 0008 01 30218000011 Pump 1 3 GB T70 1 41100000034 Screw M5X70 2 4 GB T93 41300000003 Washer 5 2 5 701...

Page 45: ...41 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Steering Gear Assembly...

Page 46: ...1 12 GB T5783 41002000012 Screw M8X20 2 13 GB T93 41300000005 Washer 8 10 14 065 05 0000 15 22003000022 Left support 1 15 GB T810 41212000001 Round nut M60X2 1 16 GB T858 41309000007 Washer 60 1 17 22...

Page 47: ...43 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Handle Assembly...

Page 48: ...1100000005 Screw M4X8 1 5 GB T879 41402000038 Pin 6X40 1 6 GB T879 41402000010 Pin 4X25 1 7 020 01 0026 02 21312000006 Pinch roller 1 8 Q NRY031 43100000009 Bearing SF 1 12 20 1 9 GB T879 41402000009...

Page 49: ...45 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Driving Wheel Assembly...

Page 50: ...002 0B X 90010000142 Straight tooth ring 1 12 GB T13871 92 90010000143 Seal ring 155X 172X10 1 13 ZD RY 504 001 90010000144 Gear box 1 14 GB T93 41300000005 Washer 8 5 15 GB T 70 1 41100000071 Screw M...

Page 51: ...47 NOTE 04 PARTS CATALOGUE PARTS CATALOGUE Connecting Rod and Wheel Carriage Assembly...

Page 52: ...4 GB T879 41402000019 Pin 5X28 1 5 001 01 0160 09 21702000022 Pin 1 6 Q NRY031 43100000019 Bearing SF 1 16 20 1 7 Q NRY031 43100000035 Bearing SF 1 20 25 1 8 012 07 0000 25 21306000036 Wheel carriage...

Page 53: ...m No Drawing NO Part NO Name Q ty Remarks 1 012 01 0000 02 21221000009 Support plate 2 2 GB T276 43001000028 Bearing 6204 Z 4 3 001 01 0200 15 21702000049 Pin 2 4 GB T879 41402000022 Pin 5X32 4 5 020...

Page 54: ...48 NOTE...

Page 55: ...Profession Makes Value...

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