Xiaomi Ninebot Mini Service Manual Download Page 6 | Manualshive

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2.Disassembling

Note: Please shutdown before disassembling, press the power button after
removing the battery, to prevent the damage to equipment

2.1Disassembling the knee bar:

Follow the pictures and remove the steering cover first and then remove knee bar
assembly with hand.

Loosen the quick release and then remove the knee bar assembly

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Summary of Contents for Ninebot Mini

Page 1: ... Mini Service Manual 1 Work Plan 1 1Conditions 1 1 1Should obtained a training certificate and be eligible for service and maintenance 1 1 2Environmental requirements The staff should have the tools and anti static gloves before start the repair and maintenance Interior protection setup the working area as electrostatic protection for the device to prevent electrostatic leakage dissipation and hum...

Page 2: ...owing tool f 1 2 2Tool name Allen wrench_2 5mm Tools purposes For dismantling the whole vehicle in a screw shrapnel stopper the front and rear lights have a total of eight screws wheels decorative cover eight screws foot mat eight screws compact plastic bowls eight screws the cabin six screws foam pads and leg pad mount at six screws PCB two screws ...

Page 3: ...llen wrench_3mm Tools purposes for dismantling the battery 4 screws fender eight screws two screws of PCB steering assembly 4 screws 1 2 4Tool name Allen wrench_4mm Tools purposes for removal knee handle bar two screws ...

Page 4: ...1 2 5Tool name Allen wrench_6mm Tool Purpose Removal of motor and wheel 8 screws ...

Page 5: ...1 2 6Screwdriver _PH2 150mm Tool Purpose linear Hall plate 2 screws the controller 4 screws ...

Page 6: ... power button after removing the battery to prevent the damage to equipment 2 1Disassembling the knee bar Follow the pictures and remove the steering cover first and then remove knee bar assembly with hand Loosen the quick release and then remove the knee bar assembly ...

Page 7: ...sembly Use Allen wrench _4mm to remove the two M5 16 screws the knee control steering can be disassembled 2 3Removal of foam knee pads Use Allen wrench_2 5mm to remove the M4 8 six screws for disassembling the left and right foam pads of knee bar ...

Page 8: ...2 4Battery Removal Use Allen wrench_3mm to remove four M4 16 screws Lift out the battery vertically 2 5 Discharging Discharge the electricity by pressing power button ...

Page 9: ... Wire straps Remove the wire harness strap plug off the pressure wire from the controller board 2 7 Front decorative lamp strip Use Allen wrench_2 5mm dismount the four M3 screws to dismantle the strip Pull the strip horizontally ...

Page 10: ...mm dismantle two M4 8 screws hex wrench _2 5mm Use screwdriver 2 150mm to disassemble four M3 8 screws Disconnect the three phase wires of both motors L R and the motor decoder After disconnecting all the wires lift up the control board slightly note the wires of gravity sensor ...

Page 11: ... strip Pull the strip horizontally Pull out the wire harness strip as shown in figure 2 10 Removal of Foot sensors assembly L R Dismantle eight M4 8screws with a hex wrench _2 5mm to disassemble the left and right foot sensors assembly Remove the two compact bowls right below the foot sensors clamps ...

Page 12: ...g the Wheel hub Motor Dismantle eight M8 25screws with allen wrench _6mm to disassemble the left and right wheel hub motor 2 12 Disassembling decorative blade Use straight screwdriver to remove the four decorative blade ...

Page 13: ...ive cover Use hex wrench _2 5mm dismount the eight screws M3 8 to disassemble the left and right decorative cover 2 14Removal of Fenders Dismantle eight M4 12screws with a hex wrench _3mm to disassemble the left and right fender ...

Page 14: ...2 15Remove waterproof soft rubber Remove the waterproof soft rubber ...

Page 15: ...ling the Foot mat assembly Dismantle eight M3 6screws with a hex wrench _2 5mm to disassemble the foot mat assembly 2 17 Removal of foot mats and pedal frame Foot mats and pedal frame separation NOTE Do not tear mats ...

Page 16: ...th a hex wrench _2 5mm to disassemble the display cabin NOTE take off the hall sensor cable before lifting up the cabin 2 19 Disassembling the steering assembly Dismantle four M5 12 screws with a hex wrench _2 5mm to disassemble the steering assembly ...

Page 17: ...2 20 Removal of hall sensor Dismantle four M3 5screws with a screwdriver PH2 15omm to disassemble the hall sensors 2 21 Dismantling the shaft Remove the shaft pressing member as shown in figure ...

Page 18: ...2 22 Removing the sliding flange bearings and shaft Separation of flange plain bearings and shaft semi finished products is shown in the below figure ...

Page 19: ...Spring steel plate Removal of the Spring steel plate is shown in the figure below 2 24 Removal of elastic stopper Dismantle M4 8screws with a hex wrench 2 5mm to disassemble the elastic stopper as shown in the figure ...

Page 20: ...2 25Removal of Rubber O ring Removal process is given below ...

Page 21: ...t Assembling 3 1 Mounting the O Ring The O Ring should be installed inside the corresponding slot of mainframe 3 2 Installation of elastic stopper Install the stopper in corresponding place tightened the screw ...

Page 22: ...spring steel plate placed in the corresponding slot Note The no oil side should face down towards mainframe 3 4Mounting the sliding flange bearings and shaft The flange bearing is mounted to the shaft Note The sliding flange bearing direction ...

Page 23: ...3 5Mounting the shaft Mount the shaft in the clamping chamber NOTE The black partial cover should be stuck inside the chamber ...

Page 24: ...ed the both screws after mounting the hall sensor NOTE pay attention to the direction of the PCB 3 7Assembling of the steering assembly After assembling the steering assembly into the corresponding to the position tightened the four screws ...

Page 25: ...he cabin should be in right direction Note cable connected 3 9Assembling of foot mats and frame The foot mats and pedals frame assembled Note Pay attention to the left and right foot mats left foot and left foot on the pedal bracket pad right foot pedal bracket and the right foot pad ...

Page 26: ...he foot pedal assembly should be placed right direction Tightened the screws properly NOTE Distinguish about Left Right 3 11Installation of waterproof rubber Install the waterproof rubber at the following position NOTE Do not forget or miss ...

Page 27: ...3 12 Mounting the Fenders The fender sketches mounted on the fenders Tightened screws 3 13 Install the decorative cover Install the left and right decorative cover with M2 5 hex wrench ...

Page 28: ...corative blade 3 thin and 1 thick 3 15Assembling Wheel hub motor The wheel motor assembly is mounted to the corresponding position pay attention to the wires of motor Note The axle clamps and the flat side of the motor fitted ...

Page 29: ...Installation of Compact Bowls The compact bowls switch should be placed in right direction NOTE Direction 3 17Installation of foot sensors The foot sensors should be placed in right direction NOTE Direction ...

Page 30: ...3 18Installation of Rear light decorative strip After installing decorative strip assembly and then put the plastic wire harness Note put the wire harness trim ...

Page 31: ...g sure that all the wires are outside make sure that the controller is installed in place of the cabin DB9 port connected to the display cabin Buckle up the motor assembly and lamp cables connect the three phase wires and make sure that stuck in the clamps Note the same color wires of the three phase motor are connected properly ...

Page 32: ...p decorative strip Install the front trim assembly Plug in cables and then install the front decorative strip Note The cable and fastener 3 21Assembling Battery Put the battery horizontally Place it gently and tightened the four screws ...

Page 33: ...tallation the left and right foot pad foam into the keen control bar and tighten the screws 3 23 Installation the keen control steering and keen control bar Install the keen control steering into the body and tighten the two screws with M4 hex wrench ...

Page 34: ...Installation the keen control bar with hand and then locked Installation the steering cover ...

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