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09/2007

Phaser 8860/8860MFP Service Manual

About This Manual, Organization

Introduction

Initial Issue

About This Ma

The Phaser 8860/8860MFP Service Manual is the primary document used for diagnosing, 
repairing, maintaining, and troubleshooting these systems. The Service Manual is the control-
ling publication for a service call. Information on using this document is found in the Introduc-
tion section. To ensure understanding of this product, complete the Xerox Service Training 
Program for this particular system.

For manual updates, Service Bulletins, knowledge base, and technical support, visit 
www.xerox.com/office/support.

Service Manual Revision

Updates are issued as the system changes or as corrections are identified.

Organization

The titles of the sections and a description of the information contained in each section are 
contained in the following paragraphs:

Introduction and General Information

This section contains documentation organization, symbology and nomenclature, translated 
warnings, safety symbols, regulatory specifications, and general information about the printer.

Section 1 Service Call Procedures

This section contains procedures to be taken during a service call and in what sequence they 
are to be completed. This is the entry level for all service calls.

Section 2 Status Indicator RAPs

This section contains descriptions of the diagnostic aids for troubleshooting that include Power 
On Self Test (POST), Built-in Self Tests (BIST), and Fault Code error procedures.

Section 3 Image Quality

This section contains the diagnostic aids for troubleshooting image quality problems, as well as 
image quality specifications and image defect samples.

Section 4 Repairs/Adjustments

This section contains all the removal, replacement, and adjustments procedures.

Repairs

Repairs include procedures for removal and replacement of spare parts listed in the Parts List. 
Use the repair procedures for the correct order of removal and replacement, for warnings, cau-
tions, and notes.

Adjustments

Adjustments include procedures for adjusting the parts that must be within specification for the 
correct operation of the system. Use the adjustment procedures for the correct sequence of 
operation for specifications, warnings, cautions and notes.

Section 5: Parts Lists

This section contains the illustrated Parts List.

Section 6: Diagnostic Information

This section contains details of the embedded Service Diagnostics test suite, as well as trou-
bleshooting procedures for system problems not related to a specific fault code.

Section 7: Wiring Data

This section contains drawings, lists of plug/jack locations, and diagrams of the power distribu-
tion wire networks in the machine. Individual wire networks are shown in the Circuit Diagrams 
contained in Section 2. This section also contains the Block Schematic Diagrams.

Section 8: Theory of Operation

This section contains detailed functional information on the print engine components.

Summary of Contents for Phaser 8860

Page 1: ...705P01205 September 2007 Phaser 8860 8860MFP Service Documentation...

Page 2: ...Safety Summary iv Moving the System vi Symbology and Nomenclature vii Electrostatic Discharge Precautions ix Regulatory Specifications ix Phaser 8860 8860MFP Overview x System Configurations xi Parts...

Page 3: ...ic aids for troubleshooting that include Power On Self Test POST Built in Self Tests BIST and Fault Code error procedures Section 3 Image Quality This section contains the diagnostic aids for troubles...

Page 4: ...8860 8860MFP Service Manual Service Call Procedures Initial Issue 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 4 Routine Maintenance Activities 1 5 Cleaning Procedures 1 5...

Page 5: ...9 13 1XX 4x Left Jetstack Thermal Faults 2 29 13 2XX 4x Right Jetstack Thermal Faults 2 30 13 XXX xx Printhead Reservoir Thermal Faults 2 30 13 XXX xx Ink Loader Thermal Faults 2 31 13 00x 6x Thermal...

Page 6: ...5 Smudges or Smears 3 11 IQ16 Printed Image is Too Light or Too Dark 3 11 IQ17 No Image is Printed 3 12 IQ18 Color is Uneven or Color is Wrong 3 12 IQ19 Streaks or Lines Down the Print 3 13 IQ20 Scrat...

Page 7: ...ex Roller 4 44 REP 3 0 5 Upper Duplex Guide and Solenoid 4 45 REP 3 0 6 Outer Duplex Guide 4 46 REP 3 0 7 Exit Module 8860MFP 4 46 REP 3 0 14 System Stabilizer 4 48 REP 3 0 18 Pick and Retard Rollers...

Page 8: ...4 8570 Covers PL 1 1 8860 Covers 5 5 Imaging PL 2 0 Imaging 5 6 8570MFP Paper Path PL 3 0 8860MFP Paper Path 5 7 8570 Paper Path PL 3 1 8860 Paper Path 5 8 Drive PL 4 0 8860MFP Drive 5 9 Drive PL 4 1...

Page 9: ...12 Upper Housing P O PL 1 0 Item 11 Includes Glass 13 DADF Front Cover P O PL 1 0 Item 15 14 DADF Upper Cover P O PL 1 0 Item 15 15 059K58460 DADF Assembly with 13 19 16 050K67610 DADF Input Tray 17 0...

Page 10: ...6 DADF Malfunction 6 39 Scanner Malfunction 6 40 Control Panel Malfunction 6 40 Exit Module Malfunction 6 41 Media Path and Transport Problems 6 41 Operating System and Application Problems 6 42 Netwo...

Page 11: ...09 2007 7 1 Phaser 8860 8860MFP Service Manual Wiring Data Initial Issue 7 Wiring Data How to use the Plug Jack Location List 7 3 Plug Jack Locations 7 4 Wire Routing 7 10 Wiring Diagrams 7 14...

Page 12: ...09 2007 8 1 Phaser 8860 8860MFP Service Manual Theory of Operation Initial Issue 8 Theory of Operation System Overview 8 3 Image Input Terminal 8 3 System Electronics 8 6 Image Output Terminal 8 8...

Page 13: ...Terminal IIT Document Feeder Scanner and Image Output Terminal IOT Print Engine IOT descriptions also apply to the 8860 Figure 1 Phaser 8860MFP Model This section describes these major assemblies and...

Page 14: ...Phaser 8860 service manual download Xerox Phaser 8860 service manual download Xerox Phaser 8860 service manual download Xerox Phaser 8860 service manual download Xerox Phaser 8860 service manual down...

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