Xerox Phaser 7100 Service Manual Download | Manualshive

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Phaser

®

7100

Service Manual

Phaser

®

7100

Service Manual

Product Photo

Xerox Internal-Use Only

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Summary of Contents for Phaser 7100

Page 1: ...Phaser 7100 Service Manual Phaser 7100 Service Manual Product Photo Xerox Internal Use Only ...

Page 2: ...Xerox Internal Use Only Phaser 7100 Service Manual 5 1 5 Parts List In this chapter Serial Number Format Using the Parts List General Overview Parts List Xerox Supplies and Accessories ...

Page 3: ...l numbers below 10001 are reserved for XOG Final Integration Center FIC sites if reserialization is needed Note Not all of the serial number will be used This is a buffer in case additional units are built by Fuji Xerox for each model of printer during pre production 110V Engine Format The nine digit serial number has the following format PPPSSSSSS PPP Three digit alphanumeric product code SSSSSS ...

Page 4: ... Manufacturing location code for 220V printer 333 Serial number for 7100V_N 015736 Check digit 3 Table 2 220V Engine Format Product Product Code Manufacturing Location Code Starting Serial Number Ending Serial Number Pre Production PP 7100V_N 220V Engine XP7 333 012501 012630 7100V_DN 220V Engine XP7 333 012631 012700 Mass Production MP 7100V_N 220V Engine XP7 333 012701 028820 7100V_DN 220V Engin...

Page 5: ...Phaser 7100 Service Manual Xerox Internal Use Only 5 4 Serial Number Location and Layout The serial number label is located on the printer frame underneath Tray 1 s7100 437 MANUFACTURED February 2012 S N XP6002511 ...

Page 6: ...y a parenthetical statement in an illustrated parts list means the item is a parent assembly made up of the individual parts called out in parentheses The notation with X Y following a part name indicates an assembly that is made up of components X through Y For example 1 with 2 4 means part 1 consists of part 2 part 3 and part 4 The notation J1 J2 and P2 is attached to a wire harness It indicates...

Page 7: ...00 Service Manual Xerox Internal Use Only 5 6 General Overview Cover Fuser Drive Tray Frame Registration s7100 029 Left Front PL1 1 PL1 1 PL3 1 s7100 030 Left Front PL2 1 PL2 1 PL2 2 PL2 3 PL4 2 PL5 1 PL10 1 PL11 1 PL11 1 ...

Page 8: ...Parts List Xerox Internal Use Only Phaser 7100 Service Manual 5 7 Duplex Frame s7100 031 Left Front PL14 1 PL14 3 s7100 032 Front Left PL4 1 PL4 4 ...

Page 9: ...rts List Phaser 7100 Service Manual Xerox Internal Use Only 5 8 Xerographics Frame Transfer Xerographics ROS Development s7100 033 Left Front PL9 1 PL6 1 PL4 3 s7100 034 Left Front PL6 1 PL7 1 PL8 1 PL8 1 ...

Page 10: ...arts List Xerox Internal Use Only Phaser 7100 Service Manual 5 9 Electrical Frame 550 Sheet Feeder s7100 035 Rear Left PL13 1 PL12 1 PL12 1 PL12 2 PL12 2 PL12 1 s7100 036 Left Front PL15 1 PL15 2 PL15 3 ...

Page 11: ...List 1 1 Cover s7100 002 Left Front S S S S S 36 37 3 4 5 6 7 1 with 2 7 36 37 2 with 3 4 S S S S 9 10 11 S S S S S S E 8 13 14 12 with 13 14 S S S 15 16 17 S S S S S S S 34 34 18 20 21 22 23 23 24 24 29 32 30 31 33 35 28 28 27 with 28 31 34 19 S S S S 25 26 38 with 18 35 P J102 P J101 ...

Page 12: ... 4 20 848E39663 10 Toner Cartridge Hinge Cover REP 1 7 Toner Cartridge Hinge Cover on page 4 21 848E47262 11 Rear Upper Cover REP 1 8 Rear Upper Cover on page 4 22 848E41131 12 Toner Cartridge Cover Assembly with 13 14 REP 1 9 Toner Cartridge Cover Assembly on page 4 24 848K73030 13 Toner Cartridge Cover 14 Toner Cartridge Shaft 15 Left Side Cover REP 1 10 Left Side Cover on page 4 25 848E39622 16...

Page 13: ...crew 29 Right Front Latch 30 Front Latch Plate 31 Left Front Latch 32 Latch Spring REP 1 14 Front Latch Assembly and Latch Spring on page 4 33 33 Harness Guide 34 ER Latch Stopper 35 Control Panel UI Harness Assembly 36 Waste Arm Support 37 Waste Cover Hinge Spring 38 Front Cover Assembly with 18 35 REP 1 15 Front Cover Assembly on page 4 35 604K76943 Parts List 1 1 Cover Continued Item Descriptio...

Page 14: ...haser 7100 Service Manual 5 13 Parts List 2 1 250 Sheet Feeder 1 of 2 s7100 003 Left Front S S S S S S S S S S S S K L S S S S S S S S S S S S S S S 1 Same PL 2 2 11 Same PL 2 3 2 3 4 5 with 6 6 7 8 9 with 10 10 12 12 15 15 15 12 13 14 16 ...

Page 15: ...ge 4 41 068K69391 5 Right Tray Guide Assembly 250 with 6 REP 2 5 Right Tray Guide Assembly on page 4 42 6 Size Switch Holder Assembly REP 2 6 Size Switch Holder Assembly on page 4 43 019K07952 7 Nudger Spring 8 Protect Cover Assembly REP 2 7 Protect Cover Assembly on page 4 44 9 Left Tray Guide Assembly 250 with 10 REP 2 8 Left Tray Guide Assembly on page 4 47 10 Tray Stopper REP 2 9 Tray Stopper ...

Page 16: ...ist Xerox Internal Use Only Phaser 7100 Service Manual 5 15 Parts List 2 2 250 Sheet Feeder 2 of2 s7100 004 E E S E E P4652A P4651A P4651A 1 6 8 2 6 7 14 13 12 11 9 7 3 4 4 4 4 10 5 Front 99 with 11 PL 2 3 44 ...

Page 17: ... 5 Retard Chute Assembly 250 6 Bearing 7 Nudger Bearing 8 Feed Roller Clutch Paper Handling Clutch Assembly 250 REP 2 14 Feed Roller Clutch on page 4 53 121K45670 9 Top Right Retard Holder 10 Nudger Support Assembly 11 Feed Roller REP 2 15 Feed Roller Retard Roller Assembly on page 4 54 Included with Tray 1 Feed Roller Kit see PL 2 2 99 12 Oneway Feed Clutch 13 Oneway Nudger Clutch 14 Feed Shaft 9...

Page 18: ...l 5 17 Parts List 2 3 Tray 1 250 s7100 005 Left Front 21 2 6 9 10 7 16 14 15 13 31 36 42 37 35 27 28 29 30 23 24 with PL15 3 24 38 39 32 with 20 28 31 25 34 40 41 17 17 43 19 12 11 8 1 3 18 5 4 with 5 6 20 18 18 18 20 45 44 with 12 15 PL 2 1 11 S S S S S S E S S ...

Page 19: ...Assembly on page 4 59 5 PB Pad 6 Bottom Damper 550 7 PB Stopper 8 Bottom Lock Oneway Gear 9 Bottom Damper Oneway Gear 10 Left PB Gear 11 PB Shaft 12 Feed Roller 13 Z Retard Friction Clutch REP 2 18 Retard Friction Clutch on page 4 61 14 Retard Holder 15 Tray Retard Shaft 16 Retard Spring REP 2 19 Retard Spring on page 4 62 17 Bottom Up Spring 250 18 Size Actuator 19 Z Gear Lock Plate 250 20 Tappin...

Page 20: ...using Assembly on page 4 66 33 34 Left Lock Plate Rack 250 35 Right PB Gear 36 PB Roller 37 Z Bottom Lock Rack 250 38 Bottom Lever Lock Gear 39 Bottom Lock Lever 40 Bottom Lock Pinion Gear 41 Bottom Lock Spring 42 Bottom Up Cover 250 43 Base Housing 250 44 Separator Holder Assembly with 12 15 Included with Tray 1 Feed Roller Kit see PL 2 2 99 page 5 15 45 Separator Spring Holder Parts List 2 3 Tra...

Page 21: ...Parts List Phaser 7100 Service Manual Xerox Internal Use Only 5 20 Parts List 3 1 Bypass Tray s7100 006 Left Front S S S S S 2 with 3 6 8 9 with 14 16 1 1 3 4 4 5 6 6 7 8 10 11 12 13 14 15 20 16 ...

Page 22: ...tard Holder Assembly REP 3 2 Separator Retard Holder Assembly on page 4 70 604K76880 9 Bypass Tray Cover Assembly with 14 16 REP 3 3 Bypass Tray Cover Assembly Exit 1 Cover Exit 2 Cover on page 4 71 848K33510 10 Left Pin 11 Left Bypass Tray Cover Lock REP 3 4 Left Right Bypass Tray Cover Lock on page 4 72 803E04600 12 Right Bypass Tray Cover Lock REP 3 4 Left Right Bypass Tray Cover Lock on page 4...

Page 23: ...nual Xerox Internal Use Only 5 22 Parts List 4 1 Front Frame 1 of 4 s7100 007 Left Front S S S S S S 1 2 3 4 4 5 Same PL 3 1 13 Same PL 3 1 12 Same PL 3 1 11 Same PL 3 1 10 6 Same PL 4 2 8 with 9 11 S 9 10 11 12 7 P J242 P J503 P J601 ...

Page 24: ...ame Assembly Kit same with PL 4 2 w o 19 23 REP 4 1 Front Frame Assembly on page 4 74 7 DRW Fuser Harness Assembly 110V REP 4 2 DRW Fuser Harness Assembly on page 4 80 962K75021 DRW Fuser Harness Assembly 220V 962K91000 8 Slide Bracket Assembly with 9 11 REP 4 3 Slide Bracket Assembly Slide Guide on page 4 87 9 Slide Guide REP 4 3 Slide Bracket Assembly Slide Guide on page 4 87 10 Slide Support Br...

Page 25: ... 24 Parts List 4 2 Front Frame 2 of 4 s7100 008 Left Front 1 2 3 4 5 6 7 8 11 18 12 13 14 15 16 17 Same PL 4 3 1 10 Same PL 4 4 9 with 10 11 18 PL 4 3 2 10 12 13 15 32 S S S S S S S S S S S S S S S S S S P J4672 P J428 P J4751 P J4752 P J4753 P J4755 P J242 P J2711 ...

Page 26: ...9 5 Front Right Support Arm 6 Right Harness Cover 7 Right Arm Spring 8 AC Harness Cover 9 Front Frame Sub Assembly with 10 11 18 PL 4 3 2 10 12 13 15 32 REP 4 5 Front Frame Sub Assembly on page 4 91 604K76861 10 Bypass Tray Feed Frame Assembly all of PL 4 4 REP 4 6 Bypass Tray Feed Frame Assembly on page 4 97 11 Front Harness Assembly 12 AC Cover 13 Front Left Support Arm 14 Fuser Motor Harness Co...

Page 27: ...rvice Manual Xerox Internal Use Only 5 26 Parts List 4 3 Front Frame 3 of 4 s7100 009 Right Rear 2 3 4 4 9 10 22 12 28 18 28 13 13 13 13 32 32 15 15 6 6 7 7 23 8 5 99 with 13 15 32 31 29 26 25 27 26 30 27 S S S S S S S S S S S ...

Page 28: ...rness Cover 9 Connector Bracket 10 Bypass Tray Feed Solenoid REP 4 9 Bypass Tray Feed Solenoid on page 4 104 121K45700 11 12 Low Trans Chute 13 Turn Pinch Roller Assembly 14 15 Turn Pinch Spring silver 16 17 18 Transfer Roller 2nd BTR Unit REP 4 10 Transfer Roller 2nd BTR Unit on page 4 108 604K78291 19 20 21 22 Top Harness Cover 23 Connector Cap 24 25 Right Lever Base 26 Lever Pin 27 Lever Spring...

Page 29: ...y 5 28 30 Left Lever Base 31 Left Base Ground Plate 32 Turn Out Pinch Spring light yellow 99 E Pinch Roller Kit with 13 x 4 pcs 15 x 2 pcs 32 x 2 pcs REP 4 11 Pinch Roller Kit on page 4 109 Parts List 4 3 Front Frame 3 of 4 Continued Item Description Part Number ...

Page 30: ...l Use Only Phaser 7100 Service Manual 5 29 Parts List 4 4 Front Frame 4 of 4 s7100 010 Left Front 2 3 4 5 6 6 7 8 8 9 9 10 11 20 12 with 20 13 14 15 15 16 16 17 18 19 1 with 2 4 99 with 6 9 18 19 S E E E E S S P J4752 P J4751 ...

Page 31: ...3 4 Bypass Tray Sensor Harness Assembly 5 Bypass Tray Feed Frame 6 Bypass Tray Feed Bearing 7 Out Earth 2 Spring 8 Bypass Tray Arm 9 Spring 10 Right Follower 11 Left Follower 12 Bypass Tray Bottom Plate Assembly with 20 13 Left Bypass Tray Holder 14 Bypass Tray Feed Roller Assembly REP 4 13 Bypass Tray Feed Roller Assembly on page 4 112 604K76890 15 Bypass Tray Cam 16 Bypass Tray Core Roller 17 By...

Page 32: ... Internal Use Only Phaser 7100 Service Manual 5 31 Parts List 5 1 Registration s7100 011 Left Front 3 4 5 6 7 7 8 9 10 11 13 12 1 with 2 5 2 with 3 4 98 with 6 10 99 with 11 13 E E S S S S S S S S KL E E P J473 P J4731 ...

Page 33: ...130E89381 4 Registration Sensor Plate 5 Chute Assembly 6 Turn Gear Assembly 17 7 Bearing 8 Bypass Tray Turn Roller REP 5 3 Bypass Tray Turn Roller on page 4 117 9 Turn Clutch Assembly REP 5 4 Turn Clutch Assembly on page 4 119 10 Bypass Tray Idle Gear 11 Registration Clutch Assembly REP 5 5 Registration Clutch Assembly on page 4 120 12 FRM Registration Bearing 13 Plain Washer 98 Bypass Tray Turn R...

Page 34: ...rvice Manual 5 33 Parts List 6 1 Xerographics s7100 012 Left Front 1 1 1 4 6 6 10 15 14 8 9 9 12 13 5 with 6 8 9 11 with 6 9 12 S S S S S S S S S S S S S S P J4542 P J4541 P J4521 P J4526 P J4762 P J4522 P J4761 P J4543 P J4544 P J4523 P J4524 P J4525 ...

Page 35: ... Imaging Unit Guide Assembly on page 4 123 032K08280 6 Imaging Unit CRUM Connector Assembly REP 6 2 Imaging Unit CRUM Connector Assembly on page 4 124 113K83410 7 8 Right Imaging Unit Guide 9 Erase PWB Assembly 10 Right Latch Assembly REP 6 3 Right Latch Assembly on page 4 126 003K87760 11 Imaging Unit Guide Assembly K with 6 9 12 REP 6 4 K Imaging Unit Guide Assembly on page 4 128 032K06610 12 Im...

Page 36: ... Laser Unit Item Description Part Number 1 ROS Assembly Laser Unit REP 7 1 ROS Assembly Laser Unit Front Spring Assembly Right Rear Spring Assembly Left Rear Spring Assembly on page 4 130 062K21146 2 Front Spring Assembly 3 Right Rear Spring Assembly 4 Left Rear Spring Assembly s7100 013 Left Front S S S S 1 2 2 3 4 ...

Page 37: ...s List 8 1 Development s7100 014 Left Front S 10 9 12 with 13 14 16 18 13 14 16 15 17 18 19 5 6 7 8 1 2 3 4 98 with 14 16 S S S S S S S S S S S S S S S S S S S S S S S S S P J4541 P J4542 P J4543 P J4544 P J5292 P J5291 P J5292 P J454 P J4624 P J462 P J4623 P J4622 P J4621 ...

Page 38: ...604K58525 7 Developer Housing Assembly C REP 8 1 Developer Housing Assembly Y M C K on page 4 137 604K58535 8 Developer Housing Assembly K REP 8 1 Developer Housing Assembly Y M C K on page 4 137 604K58545 9 Right Hand HV Guide Assembly REP 8 2 Right Hand HV Guide Assembly on page 4 142 10 Waste Auger Assembly Trickle Guide REP 8 3 Waste Auger Assembly Trickle Guide Assembly on page 4 144 604K7962...

Page 39: ...ce Manual Xerox Internal Use Only 5 38 Parts List 9 1 Transfer s7100 015 Left Front S S S S S S S S S S S S S S 1 7 4 with 5 20 5 3 6 2 8 9 15 99 REF 14 25 26 27 11 11 12 12 10 99 with 1 2 4 7 14 15 97 with 26 27 98 with 10 12 21 ...

Page 40: ...on page 4 162 5 Waste Cartridge Full Sensor REP 9 4 Waste Cartridge Full Sensor on page 4 164 6 IBT Cleaner Motor Assembly REP 9 5 IBT Cleaner Motor Assembly on page 4 166 7 Front Guide Plate 8 IBT Retract Cam Assembly REP 9 6 IBT Retract Cam Assembly on page 4 168 008K92071 9 Cam Cover REP 9 7 Cam Cover on page 4 170 10 CTD Sensor Assembly 11 Spring Cap 12 CTD Hold Spring 13 14 Right IBT Holder 1...

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