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For more information on Genuine Xerox Supplies, call 1-800-822-2200 in the USA and 1800-668-0133 in Canada 

 

equipped with an interposer since they do not have to pass through the fusing unit. Residual fuser oil 

may, however, still lead to feeding and registration difficulties. 

Pre-print ed Form s and Print ing Ink s 

Choosing the correct ink is the first step in designing forms that will function well in Xerox printers. 

The forms should be printed with inks that cure well, are not tacky, and do not offset (transfer from a 

printed sheet onto other surfaces). In choosing an ink, form printers must consider the conditions to 

which the forms will be exposed while passing through the printer, taking into consideration the heat, 

pressure, and dwell time during which the pre-printed paper is subjected to both.  
In the past, good performance has been reported when using inks of the oxidative type, those that 

are cured using ultraviolet (UV) light, and laser-safe inks. Oxidative inks may require several days to 

harden satisfactorily, laser inks usually cure within 24 hours, and UV inks change immediately from 

liquid to solid upon exposure to an ultraviolet light source. Special care must be taken to ensure that 

pre-printed materials, for use in laser printers, use inks that do not offset. It is recommended that you 

work closely with suppliers to verify that requirements are understood and met.  
Drying agents are sometimes sprayed on printed sheets as they exit the printing press in an effort to 

reduce the possibility of offsetting onto one another. These materials (typically powders) can become 

contaminants  when  carried  through  Xerox  printers.  You  should  avoid  using  forms  that  have  been 

sprayed with these materials. 
Always  test  the  application  before  running  production  as  liability  ultimately  lies  in  the  hands  of  the 

customer. 

GBC

 and VeloBind

 Papers 

GBC paper is a 19-hole drilled paper ready for binding using the spiral wound GBC binding system. 

VeloBind paper is an 11-hole drilled paper used for comb binding. 
The guidelines for loading and running jobs using GBC or VeloBind papers are the same as those for 

other  drilled  papers.  Misfeeds  may  occur  more  often  with  GBC  and  VeloBind  papers  than  with 

recommended drilled papers due to interlocking of the sheets caused by dull punches. Paper jams 

caused by plugs (the pieces cut out of the paper to create the holes) may be more frequent. Stacking 

of  GBC  and  VeloBind  papers  in  the  paper  tray  will  not  be  as  good  as  when  using  plain  paper 

because of possible interference of the punched holes in adjacent sheets. It is also important to note 

that image quality will be highly dependent upon paper stock quality. 

Papers w it h a Tex t ured Finish 

Papers  with  a  textured  finish  have  a  surface  contour,  gloss,  and  appearance  that  affects  toner 

placement and image quality. One common example is paper with a linen finish. The smoothness or 

roughness of the paper surface will significantly affect the results of the printed output. 
Papers with a textured finish can be run on the DocuColor 5000AP with reasonable print quality but 

will show the linen pattern. The peaks and valleys created by the textured finish may create areas 

where toner cannot reach. 

Summary of Contents for DocuColor 5000AP

Page 1: ... using the DocuColor 5000AP Digital Color Press It is important to realize that system performance with most of the special media types covered in this guide will not be as good as that which can be obtained with the DocuColor 5000AP baseline paper which is Xerox Color Xpressions 24lb 3R11540 in the USA and Canada and Xerox Colour Colotech 90 gsm 3R94641 in Europe The most recent version of the Re...

Page 2: ...w a particular paper interacts with the DocuColor 5000AP decurling system Select a different setting for the tray type and weight of paper with a curling problem then exit Tools Mode and re run a few sheets using the new setting A difference in behavior should be visible but if output curl remains unacceptable try additional settings until desired output is achieved Six additional settings E1 E6 p...

Page 3: ...3R5765 US Canada and 3R93179 Europe To ensure consistent image quality and minimize streaking only 500 transparencies should be run at one time If a larger run is required it is recommended to break the job up into smaller ones and print approximately 25 50 sheets of regular paper between sets to absorb any excess fuser oil Even though paper backed transparencies will run through the system it is ...

Page 4: ...s making it necessary to expand the side 2 image by the same distortion amount In order to compensate for this you can use the Alignment Adjustment tool refer to the System Administration Guide Tools Mode Chapter The tool will allow you to create up to 20 custom profiles for individual paper stocks Lead Side registration Perpendicularity Skew and Image Magnification Process and Cross Process direc...

Page 5: ...e too close To avoid this deletion of image or text jobs should be designed with printed areas at least inch 6 4 mm away from the score Coat ed One sided Papers C1S Coated one sided papers C1S can be run from all trays Most C1S papers are sold using points of thickness rather than weight Refer to the Recommended Materials List for the appropriate weight settings to use for Xerox Digital Color Supr...

Page 6: ...aper and toner and pressure from the weight of the stack are the leading causes If this problem is encountered there are several ways to minimize the likelihood of occurrence 1 Position an 8 diameter fan such that it cools and fluffs the output stack on the OCT offset catch tray This may affect the integrity of the stack 2 Run job to the offset catch tray remove small stacks 25 sheets at a time fa...

Page 7: ...e maintenance and dust removal with a vacuum or air system will be key in achieving good results Carbonless Papers Carbonless papers are pressure sensitive papers that are coated with several functional coatings These coatings promote image transfer through the form set and enable the form sets to separate appropriately after padding with a special adhesive Xerox has enabled this application on Do...

Page 8: ...these settings Environmental factors and job parameters may require additional adjustment Note Xerox Digital Color Supreme Gloss 12pt must be loaded in the tray such that the uncoated side is imaged first up to avoid scratching the soft coating material Media and Applic at ions Not in t he Rec om m ended Mat erials List DISCLAIMER The information in this section is intended only for those who have...

Page 9: ...the possibility of offsetting onto one another These materials typically powders can become contaminants when carried through Xerox printers You should avoid using forms that have been sprayed with these materials Always test the application before running production as liability ultimately lies in the hands of the customer GBC and VeloBind Papers GBC paper is a 19 hole drilled paper ready for bin...

Page 10: ...ptimized for color printing and do not have many of the characteristics required to deliver premium image quality These materials can run in the DocuColor 5000AP however image quality will be degraded These papers are rough on the surface and many actually have a finish i e linen finish that makes toner transfer difficult When using latex saturated and clean room papers only simplex printing is re...

Page 11: ... 43 110 60 90 74 176 47 119 65 97 80 200 53 135 74 110 91 203 54 137 75 112 93 216 57 146 80 119 98 220 59 149 81 122 100 250 66 169 92 140 114 280 74 189 104 155 128 DocuColor 5000 Paper Weight Ranges gsm Xerographic Bond Writing lbs Offset Text Book lbs Cover lbs Index lbs Bristol and Tag lbs 17 x 22 500 25 x 38 500 20 x 26 500 25 5 x30 5 500 22 5 x28 5 500 60 80 16 21 lbs 40 54 lbs 22 29 lbs 33...

Page 12: ...smooth or coated finishes for documents that have fine detail shaded areas or halftone images Form at ion Formation is determined by the degree of uniformity of the distribution of the fibers in the sheet Poor fiber formation can cause mottle or uneven toner distribution in images with high solid area coverage To learn more about the formation of a paper hold a sample sheet up to a light the paper...

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