September 2005
4-1
CC C123/128,WC M123/128,WC Pro123/128,CC 133,WC 133,WC Pro133
Repairs/Adjustments
1st Version
4 Repairs and Adjustments
Repairs
1. Drives
REP 1.1.1 Main Drive Assembly ....................................................................................
4-3
REP 1.1.2 Takeaway Motor Assembly...........................................................................
4-6
2. Paper Transportation
REP 2.1.1 Feeder 1 Assembly .......................................................................................
4-9
REP 2.1.2 Feeder 2 Assembly .......................................................................................
4-11
REP 2.3.1 Tray Feed/Nudger/Retard Roll......................................................................
4-13
REP 2.4.1 Registration Unit ...........................................................................................
4-14
REP 2.5.1 Takeaway Roll ..............................................................................................
4-16
REP 2.6.1 BTR Roll........................................................................................................
4-19
REP 2.6.2 L/H Upper Cover Unit....................................................................................
4-20
3. ROS
REP 3.1.1 ROS Unit.......................................................................................................
4-21
4. Xerographics/Development
REP 4.1.1 Xero/Developer Cartridge .............................................................................
4-25
REP 4.1.2 Toner Cartridge.............................................................................................
4-26
REP 4.2.1 Dispense Motor.............................................................................................
4-27
5. Fuser
1 Fuser Unit .....................................................................................................
4-31
1 Exit2 + OCT2 ................................................................................................
4-33
1 MPT Assembly..............................................................................................
4-35
1 MPT Feed Roll/Retard Pad...........................................................................
4-37
rical Components
1 MCU PWB.....................................................................................................
4-39
2 MCU PWB EPROM ......................................................................................
4-41
1 ESS PWB......................................................................................................
4-42
2 ESS PWB EPROM .......................................................................................
4-44
ers
.1 Top Cover Assembly....................................................................................
4-45
2.1 Rear Lower Cover.......................................................................................
4-47
.1 Platen Cushion............................................................................................
4-49
.2 Control Panel Assembly..............................................................................
4-50
3.1 Platen Glass................................................................................................
4-51
3.2 IIT/IPS PWB................................................................................................
4-53
.1 Lens Kit Assembly ......................................................................................
4-55
5.1 Carriage Cable............................................................................................
4-60
REP 11.5.2 Carriage Motor Assembly ...........................................................................
4-66
REP 11.6.1 Exposure Lamp...........................................................................................
4-68
REP 11.6.2 Lamp Wire Harness ....................................................................................
4-69
12. Tray Module - 2T
REP 12.1.1 Tray 3 Feeder .............................................................................................
4-73
REP 12.1.2 Tray 4 Feeder .............................................................................................
4-76
REP 12.3.1 Feed/Retard/Nudger Roll ............................................................................
4-80
REP 12.6.1 2TM PWB....................................................................................................
4-81
13. Tray Module - TT
REP 13.1.1 Tray 3 Assembly .........................................................................................
4-83
REP 13.1.2 Tray 4 Assembly .........................................................................................
4-84
REP 13.3.1 Front/Rear Tray Cable ................................................................................
4-85
REP 13.4.1 Tray 4 Feeder .............................................................................................
4-87
REP 13.5.1 Tray 3 Feeder .............................................................................................
4-90
REP 13.6.1 Feed/Retard/Nudger Roll ............................................................................
4-92
REP 13.8.1 TTM PWB ...................................................................................................
4-94
15. DADF
REP 15.1.1 DADF ..........................................................................................................
4-97
REP 15.1.2 DADF Platen Cushion.................................................................................
4-99
REP 15.2.1 DADF Document Tray.................................................................................
4-101
REP 15.2.2 DADF Feeder Assembly .............................................................................
4-103
REP 15.2.3 DADF Front Cover ......................................................................................
4-105
REP 15.2.4 DADF Rear Cover.......................................................................................
4-106
REP 15.3.1 DADF PWB .................................................................................................
4-108
REP 15.3.2 Left Counter Balance ..................................................................................
4-109
REP 15.3.3 Right Counter Balance................................................................................
4-110
REP 15.4.1 Retard Roll ..................................................................................................
4-112
REP 15.4.2 Top Cover Assembly...................................................................................
4-114
REP 15.6.1 Nudger Roll, Feed Roll................................................................................
4-119
REP 15.8.1 Registration Roll..........................................................................................
4-123
16. Finisher
REP 16.1.1 H-Transport Assembly ................................................................................
4-127
REP 16.1.2 Finisher Assembly.......................................................................................
4-128
REP 16.3.1 H-Transport Belt..........................................................................................
4-132
REP 16.4.1 Front Cover Assembly ................................................................................
4-135
REP 16.4.2 Rear Cover..................................................................................................
4-136
REP 16.5.1 Stack Height Sensor Assembly...................................................................
4-137
REP 16.5.2 Eject Roll Assembly ....................................................................................
4-139
REP 16.6.1 Decurler Roll ...............................................................................................
4-145
REP 16.6.2 Finisher Drive Motor....................................................................................
4-147
REP 16.7.1 Belt..............................................................................................................
4-148
REP 16.8.1 Rail..............................................................................................................
4-152
REP 16.8.2 Staple Assembly .........................................................................................
4-157
REP 16.9.1 Compiler Tray Assembly.............................................................................
4-159
fineline6
Page 1: ...CopyCentre C123 C128 WorkCen M123 M128 123 128 Service Manual copy print scan fax email...
Page 2: ...28 WC M123 128 WC Pro123 128 CC 133 WC 133 WC Pro133 Introduction 1st Version Introduction About this Manual iii Organization iii How to Use this Documentation iv Symbology and Nomenclature v Translat...
Page 3: ...128 CC 133 WC 13 Service Call Procedures 1st Version 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 3 Call Flow 1 4 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedure...
Page 4: ...Copy APS RAP 2 32 003 947 Return Documents counts error RAP 2 33 003 948 Return Documents mismatch RAP 2 33 003 949 Document insufficient image overlay RAP 2 34 003 950 Mix documents size error RAP 2...
Page 5: ...ion Failure HDD Error RAP 2 107 211 SW Option Failure System memory Low RAP 2 107 016 212 SW Option Failure Page Memory Low RAP 2 108 016 213 SW Option Failure Printer CARD Not Exist RAP 2 108 016 214...
Page 6: ...2 159 021 942 EP Scan Service Paused By Color Mode RAP 2 160 021 943 EP Print Service Paused By Disable RAP 2 160 021 944 EP Print Service Paused By Color Mode RAP 2 161 021 945 EP Service Paused By D...
Page 7: ...Template Server ADD Error DNS address RAP 2 238 746 Job Template Pool Server Not Ready RAP 2 238 750 Fax document incongruent RAP 2 239 751 Job Template analysis Error RAP 2 239 752 Required User Ent...
Page 8: ...ta RAP 2 290 035 xxx FAX Network 035 700 Modem Faulty RAP 2 291 035 701 T1 Transmission Time out RAP 2 291 035 702 Destination Receive Rejected RAP 035 703 DCN Receive at Phase B Send RAP 035 704 Dest...
Page 9: ...210 IISS Hot Line Failure RAP 2 345 062 211 IISS EEPROM LOCAL Failure RAP 2 345 062 277 IISS DADF Communication Failure RAP 2 346 062 300 Platen Interlock Open RAP 2 346 062 310 IISS Controller Commu...
Page 10: ...heck Failure RAP 2 417 116 316 ESS DDR DIMM 2 R W Check Failure RAP 2 417 116 317 ESS ROM DIMM 1 Check Failure 116 318 ESS ROM DIMM 2 Check Failure 116 321 System Soft Fatal Error RAP 2 419 116 323 ES...
Page 11: ...AP 2 469 334 EPSV Login Failure RAP 2 470 121 335 EPSV Wake Up Answer Failure RAP 2 470 121 336 Unknown EP Accessory RAP 2 471 121 337 EP Accessory Self Diag Failure RAP 2 471 121 338 EPSV Answer Time...
Page 12: ...nel RAP 2 517 123 390 Job Parameter Failure UI Panel RAP 2 517 123 391 Job Actual Parameter Failure UI Panel RAP 2 518 123 392 Auditron Failure UI Panel RAP 2 518 123 393 EP Failure UI Panel RAP 2 519...
Page 13: ...P 2 554 133 217 Fax Manager Short of Memory RAP 2 554 133 218 Fax Card Message Library Short of Memory RAP 2 555 133 219 Fax Short of Work Memory RAP 2 555 133 220 Fax Control task detects Error RAP 2...
Page 14: ...ecification 3 19 ips And Smears Specification 3 20 agnification Specification 3 21 ackground Specification 3 22 Defect Samples Image Defect Samples 3 23 Auger Mark 3 23 Strobing 28mm or 14mm Pitch Den...
Page 15: ...re Harness 4 69 12 Tray Module 2T REP 12 1 1 Tray 3 Feeder 4 73 REP 12 1 2 Tray 4 Feeder 4 76 REP 12 3 1 Feed Retard Nudger Roll 4 80 REP 12 6 1 2TM PWB 4 81 13 Tray Module TT REP 13 1 1 Tray 3 Assemb...
Page 16: ...nts ADJ 9 1 1 IOT Lead Edge Side Edge Registration 4 173 ADJ 9 2 1 Edge Erase Value Adjustment 4 175 ADJ 9 3 1 Firmware Version Downloading 4 175 11 IIT ADJ 11 1 1 IIT Lead Edge Side Edge Registration...
Page 17: ...1 Platen Cover 5 39 PL 11 2 Control Panel 5 40 PL 11 3 Platen Glass 5 41 PL 11 4 CCD PWB Sensor 5 42 PL 11 5 Carriage Cable Motor 5 43 PL 11 6 Full Half Rate Carriage 5 44 12 Tray Module 2T PL 12 1 T...
Page 18: ...5 74 PL 16 4 Cover 5 75 PL 16 5 Top Open Cover and Eject Roll 5 76 PL 16 6 Paper Transport 1 2 5 77 PL 16 7 Paper Transport 2 2 5 78 PL 16 8 Staple Unit 5 79 PL 16 9 Compiler Tray Assembly 5 80 PL 16...
Page 19: ...mponent Control 6 86 Hard Disk Diagnostic Program 6 95 Test Pattern Print 6 96 Webpage Administrator Password 6 98 Center Tray Offsetting 6 99 E Mail Icon 6 99 FAX Output Separation 6 100 General Proc...
Page 20: ...50 ire Net DC COM 5VRTN 6 7 51 ire Net 24VDC 1 7 52 ire Net 24VDC 2 7 53 ire Net 24VDC 3 7 54 ire Net 24VDC 4 7 55 ire Net 24VDC 5 7 56 ire Net DC COM 24VRTN 1 7 57 ire Net DC COM 24VRTN 2 7 58 nishe...
Page 21: ...September 2005 8 1 CC C123 128 WC M123 128 WC Pro123 128 CC 133 WC 133 WC Pro133 Options and Accessories 1st Version 8 Accessories 8 1 Fax Kit 8 3 8 2 Foreign Interface 8 10 fineline6...
Page 22: ...33 service manual XEROX WorkCentre Copycentre 123 128 133 service manual XEROX WorkCentre Copycentre 123 128 133 service manual XEROX WorkCentre Copycentre 123 128 133 service manual XEROX WorkCentre...
