Xerox 6110MFP/XN Service Documentation Download Page 10

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Section 2 Repair Analysis Procedures

Summary of Contents for 6110MFP/XN

Page 1: ...cation Information for Xerox Phaser 6110 MFP Service Documentation Product Xerox Phaser 6110MFP Service Documentation Title Xerox Phaser 6110MFP Service Documentation Part number 701P28460 January 29...

Page 2: ......

Page 3: ...ion above a Class I level during normal operation user maintenance or prescribed service condition Warning Never operate or service the printer with the protective cover removed from Laser Scanner ass...

Page 4: ...The power connector must be inserted com pletely otherwise a poor contact could cause overheating possibly leading to a fire When removing the power connector grip it firmly and pull 7 Take care of th...

Page 5: ...before dismantling the printer or replacing any parts 1 Check the contents of the machine memory and make a note of any user settings These will be erased if the mainboard or network card is replaced...

Page 6: ...ve the printer This printer weighs 19 95kg including toner cartridge and cassette Use safe lifting and handling techniques Use the lifting handles located on each side of the machine Back injury could...

Page 7: ...Section 1 Service Call Procedures...

Page 8: ...r distribution voltages Section 7 PWB Connections Check the connectors on the Control Console Replace or repair any part as required The machine is ready to make a copy or print Yes No Go to Section 2...

Page 9: ...ntrol panel When a part is replaced it is necessary to reset the life used that is stored in memory How to initialize a the value of part s life span From the control panel select the following items...

Page 10: ...Section 2 Repair Analysis Procedures...

Page 11: ...riginal has jammed in the ADF The front cover or rear cover is not securely latched You entered an unavailable item There is a problem in the cooling fan of the machine You have tried to select a grou...

Page 12: ...The output tray of the machine is full of paper Paper has jammed in the feeding area of the tray Paper has jammed in the paper exit area Power has turned off then on and the machine s memory has not...

Page 13: ...ray 2 The engine in your machine is checking some problems detected A problem has occurred in the transfer belt in the machine There is no paper in the tray 1 There is no paper in the optional tray 2...

Page 14: ...tray with paper from a new package In high humidity areas do not leave paper in the machine for extended periods of time Frequent copy paper jams occur Fan the stack of paper then turn it over in the...

Page 15: ...it correctly There is too much paper in the tray Remove excess paper from the tray The paper is too thick Use only paper that meets the specifications required by the machine If an original does not f...

Page 16: ...mputer has more than one port make sure that the machine is attached to the correct one The machine may be configured incorrectly Check the printer properties to ensure that all of the print settings...

Page 17: ...he wrong printer driver was selected Check the application s printer selection menu to ensure that your machine is selected The software application is malfunctioning Try printing a job from another a...

Page 18: ...re slowly than text Communication speed slows in scan mode because of the large amount of memory required to analyze and reproduce the scanned image Set your computer to the ECP printer mode through B...

Page 19: ...rating systems are Windows 98 Me NT 4 0 2000 XP 2003 Fax problems The machine is not working there is no display and the buttons are not working Unplug the power cord and plug it in again Ensure that...

Page 20: ...y document jam There are lines on the originals you send Check your scan unit for marks and clean it The machine dials a number but a connection with the other fax machine fails The other fax machine...

Page 21: ...ion is not turned on in the driver it will also cause this message General Protection Fault Exception OE Spool32 or Illegal Operation messages appear Close all other applications reboot Windows and tr...

Page 22: ...al print option such as oraw If oraw is specified in the command line parameter then remove it to print properly For Gimp front end select print Setup printer and edit command line parameter in the co...

Page 23: ...e same machine simultaneously Since both Linux Printer Package and MFP driver make a symbolic link to lpr printing command which is commonly used on Unix clones it is not recommended to use both packa...

Page 24: ...hange the Print Method option to Print as Image when you print from Acrobat Reader Condition Suggested solutions The document has printed but the print job has not disappeared from the spooler in Mac...

Page 25: ...Section 3 Image Quality...

Page 26: ...AaBbCc AaBbCc AaBbCc AaBbCc Dropouts If generally rounded faded areas occur randomly on the page A single sheet of paper may be defective Try reprinting the job The moisture content of the paper is u...

Page 27: ...of the page the problem will likely correct itself after a few more pages The fusing assembly may be damaged Contact a service representative AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc Background scatter Back...

Page 28: ...rl Turn the stack of paper over in the tray Also try rotating the paper 180 in the tray Wrinkles or creases Ensure that the paper is loaded properly Check the paper type and quality Turn the stack of...

Page 29: ...urn it over The paper may not meet paper specifications A Horizontal stripes If horizontally aligned color or black streaks or smears appear A toner cartridge may be installed improperly Remove the to...

Page 30: ...Troubleshooting Major Problems Trouble shooting Vertical Line and Band Vertical White Line...

Page 31: ...Light Image Dark Image or black...

Page 32: ...Troubleshooting Background...

Page 33: ...88 5 mm White and Black Spots 2 Charge Roller 37 7mm Black Spot and line and Periodic Band 3 Supply Roller 47 5mm Periodic Band by little difference of density 4 Developing Roller 26 0mm White Spot Ho...

Page 34: ...to damage ESDs 5 Do not use Freon propelled chemicals When sprayed these can generate electrical charges sufficient to dam age ESDs 6 Do not remove a replacement ESD from its protective packaging unt...

Page 35: ...Section 4 Repairs and Adjustments...

Page 36: ...hen rotate screwdriver 2 to release the snap fit red arrow 2 Pull Corner Cover toward front to remove cover Rear Surround Cover 1 Open the Rear Cover 2 Remove the Screws 7 and press the cover at the Y...

Page 37: ...ver toward front to remove cover 3 Remove other Corner Cover 4 CAUTION Harnesses must be disconnected after lifting Control Console Remove Control Console by removing Screws 2 upper arrows lifting Con...

Page 38: ...ton on Repairs and Adjustments menu if unsure about procedures 1 Open Rear Cover 2 Remove the Fuser by lifting paper guide yellow arrow removing Screws 4 moving drive coupling as indicated green arrow...

Page 39: ...in the direction of arrow and then take out the Fuser Ass y as shown below 4 To remove the Thermostat first release the Link1 Harness below the both side of the Thermostat and then remove the two scre...

Page 40: ...Lamp and then remove the Release Lever L R in the direction of arrow 9 Take out the Halogen Lamp in the direction of arrow and then release the Heat Roller as shown below Notice Be careful not to dam...

Page 41: ...UTION Protect Imager Unit and ITB from light 2 Remove LSU Cover by grasping sides of cover and lifting CAUTION Use care when moving cover past connector red arrow 3 Disconnect left electrical plug rem...

Page 42: ...1 2 Remove Right Cover and Left Cover 4 1 3 Disconnect electrical plugs 3 from top of HVPS Yellow Arrows Remove Screws 6 remove HVPS CAUTION red arrows show spring contact locations behind PS and the...

Page 43: ...Surround Cover 4 1 2 Remove right Corner Cover and Right Cover 4 1 3 Remove Ribbon Cable and Wire Harnesses 2 from harness support Remove Screw and harness support Disconnect Ribbon Cable and wire ha...

Page 44: ...d Cover 4 1 2 Remove right Corner Cover and Right Cover 4 1 3 Remove the FAX PWB 4 5 4 Disconnect electrical plugs from Main PWB Remove Screws 3 and remove PWB CAUTION Observe ESD practices Replacemen...

Page 45: ...ons for Safety button on Repairs and Adjustments menu if unsure about safe working practices 1 Remove the Rear Surround Cover 4 1 2 Remove right Corner Cover and Right Cover 4 1 3 Disconnect electrica...

Page 46: ...ound Cover 4 1 2 Remove right Corner Cover and Right Cover 4 1 3 Remove Main PWB 4 5 4 Disconnect electrical plug from Drive Unit blue arrow Remove Screws 8 and screw from ground wire and remove Drive...

Page 47: ...rnings Cautions for Safety button on Repairs and Adjustments menu if unsure about procedures 1 Open Rear Cover 2 Remove Transfer Roll by removing Screws 2 and guide Then rotate green lock up to releas...

Page 48: ...4 Disassembly Procedure 4 9 Imager 1 Open Front Cover pull out Imager bottom arrow and grab top handle top arrow CAUTION Protect the Imager from light...

Page 49: ...CAUTION Protect the Imager from light 2 Remove InterTransfer Belt Unit by grasping bottom of ITB and pulling out slightly until it releases lower it slightly and continue pulling out to remove ITB NOT...

Page 50: ...onto the printer or inside of it CAUTION Cleaning the printer cabinet with cleaners containing large amounts of alcohol solvents or other strong substances can discolour or crack the cabinet Disassem...

Page 51: ...ng left electrical plug removing Screws 3 and lifting LSU enough to access and disconnect right side electrical plug CAUTION Hold small PWB while disconnecting plug red arrow 4 Remove Feed Roll by rot...

Page 52: ...then release the Pick Up Plate in the direction of arrow 4 If necessary remove the two screws securing the Pick Up Plate and remove it from the Pick Up Guide as shown below 5 If necnssary pull the Pad...

Page 53: ...right to left from the Pick Up Shaft and then slide the Pick Up Roller Unit left side to right side and take out the left side as shown below 8 When if only remove the Pick Up Rubber first pull the P...

Page 54: ...Disassembly and Reassembly 10 Remove the one screw securing the Cam Holder and remove it Cam Holder...

Page 55: ...d lifting CAUTION Use care when moving cover past connector red arrow 3 Remove LSU by disconnecting left electrical plug removing Screws 3 and lifting LSU enough to access and disconnect right side el...

Page 56: ...Disassembly and Reassembly 1 Open the ADF Ass y 2 First remove the ADF Harness from the Platen Ass y and then pull the ADF Ass y upward in the direction of arrow as shown below 5 10 ADF...

Page 57: ...ADF Engine part in the direction of arrow At that time the TX Stacker automatically release it self at right side as shown below ADF Engine part TX Stacker 2 Remove the two screws securing the ADF Ha...

Page 58: ...sing a flat blade screwdriver as shown below 6 Unplug the ADF Motor connector and remove four screws securing the ADF Motor Ass y and then remove the one screw securing the Ground Cable as shown below...

Page 59: ...ight pressure to the top of the Harness Guide and pull it to the right side in the direction of arrow as shown below 4 First release the OPE Harness in the direction of arrow and then remove the one s...

Page 60: ...securing the Scan Upper to the Scan Lower and remove it as shown below 8 Remove the CCD Cable as shown below Notice You should connector remove the CCD Cable vertically to avoid the CCD Cable pin dama...

Page 61: ...ss y and then unplug the connector from the Joint PBA 12 If necessary remove the two screws securing the Scan Motor and remove it as shown below 13 To remove the ADF Lower Harness first unlatch the ho...

Page 62: ...BA 15 Unlatch the Open Sensor and remove it as shown below 16 Remove the two screws securing the Joint PBA and remove it as shown below 17 The connectors are located as shown below Joint PBA Joint PBA...

Page 63: ...shown below Caution Reassembling CCDM 1 When refitting the Scanner Belt and Belt Spring take care to relocate the tension spring as close to the right side of the CCDM as is possible as shown below 2...

Page 64: ...3 Remove the five screws securing the Middle Cover Ass y and then lift the Middle Cover Ass y as shown below 4 Remove the two screws securing the USB Host PBA and remove it 5 Remove the one screw sec...

Page 65: ...d Reassembly 6 If necessary apply light pressure to the both side of the Jam Cover and pull it in the direction of arrow as shown below 7 Pull the DC Fan from the Middle Cover Ass y as shown below Jam...

Page 66: ...of the Regi Roller as shown below 4 Take off the Sheet and then remove the Regi Pulley as shown below 5 To remove the Regi Roller first slide the left side to right side and then take out the left si...

Page 67: ...Disassembly and Reassembly 6 Pull the Feed Idle Shaft Feed Idle Shaft...

Page 68: ...Feed Shaft as shown below Notice Be aware of the E ring and Spring to ensure they are not lost 4 To remove the Feed Roller first pull the Feed Roller from the Bush and then take out the Feed Roller an...

Page 69: ...t as shown below 3 For easy disassembly remove the one screw secur ing the Exit Sensor and remove it 4 Remove the three screws securing the Exit Roller Unit 5 First unlatch the lock device below the b...

Page 70: ...the Holder Bearing with Roller Exit F Down from the both side of the Exit Frame as shown below and then remove the Roller Exit Main and Holder Exit F Down Holder Exit F Down Roller Exit Main Holder B...

Page 71: ...eassembly 5 24 Bypass Auxiliary Tray 1 Remove the Cassette 2 Push Down the MP Unit as shown below 3 Apply light pressure to the both side of the MP Unit and pull it in the direction of arrow as shown...

Page 72: ...Adjustments There are no adjustments in the Phaser 6110 MFP...

Page 73: ...Section 5 Parts Lists...

Page 74: ...IT IMAGER UNIT 8 INTERTRANSFER BELT MODULE 023N01169 9 CYAN TONER C NA 10 MAGENTA TONER M NA 11 YELLOW TONER Y NA 12 BLACK TONER K NA 13 CASSETTE TRAY 050N00506 14 LEFT COVER 002N02642 15 REAR COVER R...

Page 75: ......

Page 76: ...CUMENT INPUT TRAY 022N02311 2 LOWER FRAME 002N02651 3 PLATEN PAD 095N00274 4 COUNTERBALANCE 003N01018 5 PINCH ROLL SPRING 009N01489 6 PINCH ROLL AXLE 006N01218 7 PINCH ROLL 022N02014 8 PINCH ROLL AXLE...

Page 77: ...0 1 1 1 1 2 1 3 1 4 1 5 2 3 4 4 5 6 7 7 5 8 9...

Page 78: ...Item Description Part Number 0 ADF HOUSING 002N02650 3 RETARD HOUSING 002N02647 3 2 RETARD ASSEMBLY 019N00298 3 2 4 RETARD PAD 019N00566 4 FEED ASSEMBLY 130N01500 5 ACCESS COVER 002N02646...

Page 79: ...0 5 4 3 7 5 1 5 2 5 3 5 2 4 4 4 3 4 5 4 1 3 1 3 2 3 2 5 3 2 2 3 2 1 3 2 4 3 2 3 3 3 4 2 2 1 6...

Page 80: ...Item Description Part Number 1 LOWER TRANSPORT 002N02649...

Page 81: ...1 17 5 5 5 16 18 12 11 4 13 6 6 6 6 14 20 2 24 9 10 8 19 2 15 7 3 22 23 8 7 21...

Page 82: ...Item Description Part Number 1 ADF MOTOR 127N07531...

Page 83: ...1 20 11 2 13 19 6 12 3 21 2 6 9 18 15 16 5 17 6 6 19 6 6 7 17 4 19 14 10 8...

Page 84: ...Item Description Part Number 0 CONTROL CONSOLE w FAX 002N02648 0 CONTROL CONSOLE w o FAX 002N02668 23 CONTROL CONSOLE PWB w FAX 140N63239 66 CONTROL CONSOLE TO MAIN PWB HARNESS 101N01411...

Page 85: ...2 1 9 11 17 19 18 3 10 16 21 7 4 5 0 15 8 13 12 14 6 20 23 23 1 22...

Page 86: ...2 1 3 7 9 8 11 10 6 12 4 5 0 13 15 17 16 17 1...

Page 87: ...2 4 66 5 5 7...

Page 88: ...AN GLASS ASSEMBLY 500N00108 1 2 UPPER HOUSING 101N01410 1 3 PLATEN GLASS 057N00156 2 LOWER HOUSING ASSEMBLY 109N00662 2 2 SCAN DRIVE MOTOR 127N07530 2 3 SCAN CARRIAGE 101N01409 2 5 RIBBON CABLE 117N01...

Page 89: ...1 4 1 1 1 1 1 5 1 1 6 1 2 1 5 1 5 1 4 1 3 2 2 2 6 2 2 2 2 5 2 2 4 2 2 3 2 2 2 2 2 1 2 2 7 2 3 2 4 2 5 2 10 2 12 2 11 2 13 2 14 2 9 2 8 2 7 2 6 2 1 2 13 2 15 2 18 2 19 1 1 4 2 16 1 2 16 2 2 16 2 22 2 2...

Page 90: ...Item Description Part Number 0 MIDDLE COVER w FAX 002N02644 0 MIDDLE COVER w FAX 002N02667 11 USB PWB 140N63106 13 FAN 127N07529...

Page 91: ...0 10 9 8 8 11 12 1 2 3 4 14 5 6 7 13...

Page 92: ...Item Description Part Number 0 REAR COVER 002N02630 10 T2 ROLLER 022N02299...

Page 93: ...0 2 7 1 5 4 9 9 8 3 6 8 10...

Page 94: ...n Part Number 0 FUSER 110V 126N00279 0 FUSER 110V 126N00280 7 THERMOSTAT 130N01491 29 THERMISTOR 130N01492 3 HEAT ROLLER 022N02300 28 HEAT LAMP 110V 122N00271 28 HEAT LAMP 220V 122N00264 8 PRESSURE RO...

Page 95: ...0 15 23 32 33 41 34 21 20 19 17 25 16 2 18 24 14 10 11 42 22 40 13 12 8 9 25 36 24 35 28 6 39 3 5 4 30 31 1 29 24 24 7 37 38 26 27...

Page 96: ...Item Description Part Number 21 EMPTY ACTUATOR 120N00503 30 31 HVPS TERMINAL 116N00251 80 AUXILIARY PAPER TRAY 130N01501 67 5 RUBBER PICK UP 130N01409...

Page 97: ...0 22 23 24 25 26 28 27 19 7 17 35 34 33 29 30 31 32 1 2 3 4 5 3 2 21 6 7 8 8 11 13 14 9 12 10 11 15 17 16 8 18 20 80 81...

Page 98: ...7 58 58 1 58 2 58 3 59 67 67 1 67 2 67 3 67 4 67 5 67 2 68 68 1 68 2 68 3 68 5 68 4 69 45 1 45 2 45 3 45 45 5 60 61 62 63 64 65 63 66 66 36 37 38 39 40 41 42 43 43 42 44 70 71 72 73 73 74 75 76 77 78...

Page 99: ...0 8 2 24 21 20 7 9 10 11 12 16 13 19 27 18 28 5 6 1 26 25 22 15 14 4 3 23 17 29 30 31 31 32 33 34 35 36...

Page 100: ...0 10 9 8 8 11 12 1 2 3 4 5 6 7 13...

Page 101: ...0 2 1...

Page 102: ...0 1 2 3...

Page 103: ...0 1 2...

Page 104: ...0 2 7 1 5 4 9 9 8 3 6 8 10...

Page 105: ...1 4 1 1 1 1 1 5 1 1 6 1 2 1 5 1 5 1 4 1 3 2 2 2 6 2 2 2 2 5 2 2 4 2 2 3 2 2 2 2 2 1 2 2 7 2 3 2 4 2 5 2 10 2 12 2 11 2 13 2 14 2 9 2 8 2 7 2 6 2 1 2 13 2 15 2 18 2 19 1 1 4 2 16 1 2 16 2 2 16 2 22 2 2...

Page 106: ...0 1 1 1 1 2 1 3 1 4 1 5 2 3 4 4 5 6 7 7 5 8 9...

Page 107: ...0 5 4 3 7 5 1 5 2 5 3 5 2 4 4 4 3 4 5 4 1 3 1 3 2 3 2 5 3 2 2 3 2 1 3 2 4 3 2 3 3 3 4 2 2 1 6...

Page 108: ...1 17 5 5 5 16 18 12 11 4 13 6 6 6 6 14 20 2 24 9 10 8 19 2 15 7 3 22 23 8 7 21...

Page 109: ...1 20 11 2 13 19 6 12 3 21 2 6 9 18 15 16 5 17 6 6 19 6 6 7 17 4 19 14 10 8...

Page 110: ...2 4 6 5 5 7...

Page 111: ...1 2 5 4 9 10 6 16 7 14 12 13 15 18 8 17 20 19 22 21 3 23 11 24 24 24 24 0...

Page 112: ...0 22 23 24 25 26 28 27 19 7 17 35 34 33 29 30 31 32 1 2 3 4 5 3 2 21 6 7 8 8 11 13 14 9 12 10 11 15 17 16 8 18 20 80 81...

Page 113: ...55 56 57 58 58 1 58 2 58 3 59 67 67 1 67 2 67 3 67 4 67 5 67 2 68 68 1 68 2 68 3 68 5 68 4 69 45 46 47 48 49 60 61 62 63 64 65 63 66 66 36 37 38 39 40 41 42 43 43 42 44 70 71 72 73 73 74 75 76 77 78 7...

Page 114: ...0 31 30 29 32 36 34 25 26 27 27 28 37 35 20 7 19 15 2 14 17 16 18 13 12 1 2 3 4 5 8 21 22 23 24 7 6 9 10 11 33...

Page 115: ...49 11 23 28 38 42 43 50 49 48 47 49 47 45 46 44 41 42 52 40 39...

Page 116: ...0 1 2 5 4 6 3...

Page 117: ...9 17 29 13 72 64 61 51 6 25 60 6 6 56 20 59 24 58 41 54 48 52 32 7 22 5 16 50 6 38 38 43 37 37 36 34 68 33 53 40 76 6 6 6 27 31 55 46 57 15 47 6 49 30 35 28 65 44 39 18 42 8 8 62 39 7 7 27 40 45 23 10...

Page 118: ...3 0 2 11 5 14 12 13 15 10 9 2 6 16...

Page 119: ...0 15 23 32 33 41 34 21 20 19 17 25 16 2 18 24 14 10 11 42 22 40 13 12 8 9 25 36 24 35 28 6 39 3 5 4 30 31 1 29 24 24 7 37 38 26 27...

Page 120: ...0 1 4 2 3 5 6 7 6 7 8 9 10 11 12 13 14 14 15 16 17 17 18 19...

Page 121: ...Hardware Screws Type Style Size Length mm M3 x 10 M3 x 6 M3 x 10 M3 x 12 M3 x 6 M3 x 8 Type Style Size Length mm M4 x 10 M4 x 6 M2 x 6 M3 x 10 M3 x 6 1...

Page 122: ...Section 6 General Procedures and Information...

Page 123: ...rmal operations Enter Tech Mode To enter the Tech mode press in sequence and the LCD displays Tech Mode the machine has entered service tech mode If no keys are pressed in 30 seconds a Ready to Copy s...

Page 124: ...Setting up System in Tech Mode...

Page 125: ...The result and the software version appear in the LCD display FLASH VER 1 00 V ENGINE VER 1 00V PATTERN TEST Using this pattern printout you can check if the printer mechanism is functioning properly...

Page 126: ...ent sending or receiving operation Use this list to check for send and receive errors If a communication error occurs while the machine is in TECH mode the protocol list will print automatically OTHER...

Page 127: ...case Laser Error 13 LD Test Diode On is displayed when the laser diode is on Diode On Off On the other case Diode Off is displayed 21 Feed Sen Test These Functions are considered to check the present...

Page 128: ...rns can be used to aid the diagnosis of print quality problems Printing a Demo Page Print a demo page to make sure that the printer is operating correctly To print a demo page In ready mode press and...

Page 129: ...tion Page 1 Enter Diagnostics press Menu 1 9 3 4 Menu 2 With Tech Mode Tech Menu displayed press Enter press arrow button to get to Report and press Enter press arrow button to get to Configuration an...

Page 130: ...count The time the machine was first used is remembered These settings are are remembered after memory delete Clear All Memory Method Press MENU 1 9 3 in sequence Firmware version is displayed on LCD...

Page 131: ...g and drop the Firmware File over the USBLIST EXE file and the upgrade will execute 4 When the LCD UI display indicates Ready go to Clear Memory Clear Memory 1 Enter Diagnostics press Menu 1 9 3 4 Men...

Page 132: ...2 In the DOS input as below and push the enter key Then it will be automatically upgraded 3 There are two commands for the conditions of product When the product is in idle condition down rom file Whe...

Page 133: ...color print copy Consumables Black toner 2K sheet CMY toner 1K sheet Paper handling 1sheet Manual slot 150 sheet Semi cassette 250 sheet cassette option Interface USB 2 0 Ethernet 10 100 Base TX USB h...

Page 134: ...dpi Support MAX 2400 x 600 dpi class 1200 x 600 dpi default 600 x 600 dpi Color B W Characteristic Phaser 6110 MFP Product General Specifications General Print Engine MPU Proprietary CHORUSm 300MHz M...

Page 135: ...TWAIN Yes WIA Yes Application Network Scan Client Yes multi folder N W scan Driver CD PC FAX N A RCP USB only NW SWS Status Monitor USB Network Install Default V Network Management Set IP SAS SWS Linu...

Page 136: ...00 x 1200dpi Enhanced 4800 dpi x 4800 dpi Halftone 256 levels Scan Size Max Document Width Max 216 mm 8 5 Effiective Scan Width Max 208 mm 8 2inch Scan Depth Color 24bits Mono 1bit for Linearity Halft...

Page 137: ...5 75 LGL LTR 78 LGL A4 83 A4 LTR 94 EXE LTR 104 A5 A4 133 50 150 200 Custom 50 400 Original Type Text Scan 600x300dpi Printing 600x600dpi Text Photo Scan 600x300dpi Printing 600x600dpi Photo Scan 600x...

Page 138: ...5 sec LTR Fine 4 sec LTR S Fine N A Multiple page scan speed 20 ppm LTR Telephone Features Handset No On hook Dial Yes Search Yes Phone Book 1 Touch Dial N A Speed Dial 200 locations TAD I F Yes Tone...

Page 139: ...ttery Backup Yes Up to 43 hours target Rx fax duplex print out No Receive Mode Fax TEL Ans Fax Capacity 4MB 320 Pages Optional Memory No Max locations to store to 1 Group Dial 199 locations Fax Forwar...

Page 140: ...i cassette type Capacity 150 sheets 75g Media sizes 76 x 127 mm 3 x 5 216 x 356 mm 8 5 x 14 Media types Envelopes Labels Card stock Transparency mono only Papers Pre printed Glossy punched recycled Me...

Page 141: ...Media weight N A ADF Paper Weight 12 5 28lb Capacity 50 sheets 20lb 75 g Document Size Width 174 216mm 6 9 8 5 Length 128 356mm 5 14 0 for Single page scan 128 400mm 5 15 7 for Multi pages scan Dimens...

Page 142: ...ing Imaging Kit Yield Approx 20K black pages OPC Deve or 12 5K color pages Key Unique Electronic key CRUM Sensor None that would be traced via software Replace method 6 steps for install replacing Was...

Page 143: ...mage count Total page count color mono Imaging unit life Fuser lifeTransfer roller life Transfer belt life Toner image count CMYK Tray roller life Event log list Error replace List Test Print Configur...

Page 144: ...Power Off Less than 17W Less than Certification Telecommunication N A Environmental Energy star TCO99 or TCO03 Swan Blue Angel PTS BAM Safety Europe TUV GS SEMKO IEC950 EN60950 CB EMC EMI FCC Class B...

Page 145: ...PostScript N A Network Default Wireless Network N A Hard Disk N A Duplex Unit N A Options In Box Set C M Y K to be installed Power cord USB cable DMO Set up CD Driver manual Nuanc Application manual...

Page 146: ...s and allow for proper ventilation see diagram below Provide the proper environment A firm level surface Away from the direct airflow of air conditioners heaters or ventilators Free of extreme fluctua...

Page 147: ...12 500 color pages Waste Toner Container Approx 5 000 images Approx 1 250 full color 5 images Pick up roll Approx 50 000 pages Fuser Unit Approx 10 000 black pages or Approx 50 000 color pages T2 Roll...

Page 148: ...Hardware Screws Type Style Size Length mm M3 x 10 M3 x 6 M3 x 10 M3 x 12 M3 x 6 M3 x 8 Type Style Size Length mm M4 x 10 M4 x 6 M2 x 6 M3 x 10 M3 x 6 1...

Page 149: ...troubleshooting as described in this service manual DVM Digital Volt Meter Standard Indicates more than 3 digits Driver Standard type type M3 long M3 short M2 long M2 short Tweezers Standard For gene...

Page 150: ...meter ECP Enhanced Capability Port ECU Engine Control Unit EEPROM Electronically Erasable Programmable Read Only Memory EMI Electro Magnetic Interference EP Electro photographic EPP Enhanced Parallel...

Page 151: ...rk Groper PPD Postscript Printer Discription PPM Page Per Minute PS Post Script PS3 Post Script Level3 PTL Pre Transfer Lamp PTB Paper Transfer Belt PWM Pulse Width Moduration Q ty Quantity RAM Random...

Page 152: ...Section 7 Wiring Data...

Page 153: ...P HOME 16P 3P 3P 4P 22P P_EMPTY E Coil Thermostat DAA GDI PANEL SW BAT SCF MP_EMPTY USB RJ 45 SCAN CCD HOME 2P 2P ITB_CLT PICKUP_CLT 3P 8P 24P 2P 3P 3P 3P 3P 6P 2P 3 P 4P 2P 6P 1P 1 P 5P 3P 2P CHARGER...

Page 154: ...9 9...

Page 155: ......

Page 156: ...CON2 To Main PBA CON1 CON3 AC Input Fuser AC...

Page 157: ......

Page 158: ......

Page 159: ...Section 8 Top Problems...

Page 160: ...with a higher moisture content or in environments with higher humidity SURF or Surface Rapid Fusing technology is used to optimize image quality while reducing toner consumption The rapid temperature...

Page 161: ...There are no problems reported at this time...

Page 162: ...Section 9 Installation and Kits...

Page 163: ......

Page 164: ......

Page 165: ...move the Waste Toner Retainer Cap from the storage position and install the cap on the return port Secure the Waste Toner Cartridge into the top of the machine for shipping 3 Remove the toner cartridg...

Page 166: ...ine for shipping 7 Remove the Power Cord and secure it on the top of the machine for shipping NOTE The machine is now ready for shipping Repack Materials A box and cushion material is available for sh...

Page 167: ......

Page 168: ...Section 10 Product Technical Overview...

Page 169: ...ams while passing through the ADF Document Jam appears on the display 1 Remove any remaining pages from the ADF 2 Open the ADF cover 3 Pull the jammed paper gently out of the ADF 4 Close the ADF cover...

Page 170: ...the document output tray 3 Close the scanner lid Then load the removed pages back into the ADF Roller misfeed 1 Open the scanner lid 2 Seize the misfed paper and remove the paper from the feed area b...

Page 171: ...ed paper is automatically ejected from the machine If the paper does not exit go to the next step 2 Pull the tray 1 open 3 Remove the jammed paper by gently pulling it straight out If the paper does n...

Page 172: ...from the machine If the paper does not move when you pull or if you do not see the paper in this area go to the next step 3 Open the jam cover in the optional tray 2 4 Pull the jammed paper out in the...

Page 173: ...tically resumes Print exit area 1 Open and close the front cover The jammed paper is automatically ejected from the machine 2 Gently pull the paper out of the output tray If you do not see the jammed...

Page 174: ......

Page 175: ...System Overview Service Manual 3 3System Overview This chapter describes the functions and operating principles of the main components System Structure Main Parts of System...

Page 176: ...emp 180 H W Protection Temp 185 ITB Intermediate Transfer Belt 1st Transfer Roller The life span Print over 100 000 Images The ITB unit includes 1st Transfer Roller OPC Organic Photo Conductor Develop...

Page 177: ...System Overview 3 3 Scanner ADF Scanning Method Color CCD 600 x 1200 dpi Scan speed SDMP 28cpm MDSP 20cpm Roller Exit Roller Feed Roller ADF Roller Pickup...

Page 178: ...roughly composed of two kinds Chip Solution CX86710 SFX336 Existing Modem Chip which adds SSD System Side Device for interfacing between LSD and DIB of FM336Plus Core CX20493 LSD LIU Line Interface Un...

Page 179: ...CRC 16 or CRC 32 check sum error detection FSK flag pattern detection during high speed receiving Tone modes and features Programmable single or dual tone generation DTMF receiver Tone detection with...

Page 180: ...Clock by separating Primary and Secondary and amplifies Clock Level to LSD by Coil Turns Ratio 1 1 16 Clock Clock is supplied by transformer from SSD to LSD and there is PWROUT to adjust output imped...

Page 181: ...ON HOOK state Characteristic 1 DC Resistance DP Dial Mode Direct Current 30mA 50 300ohm DTMF Dial Mode Direct Current 20mA 50 540ohm 2 Ring Sensitivity Ring detection Voltage 40Vrms 150Vrms condition...

Page 182: ...ontrol Specification Minimum Scan Line Time 0 7062ms Scan Resolution Max 600DPI Scan Width 216mm main function Internal 12bit ADC White Shading Correction Gamma Correction CCD Interface 256 Gray Scale...

Page 183: ...f EP Process Charger Developer Laser Scanning Unit OPC ITB Unit Eraser Blade Blade Media Path P2 Image on Media P1 Image on OPC Charger Developer Laser Scanning Unit OPC ITB Unit Eraser Blade Blade Me...

Page 184: ...Applied voltage 1 1kV Charge acceptance 520V OPC coating thickness 21um OPC diameter 60mm Non eraser system 1 Organic Photoconductor is charged to uniform voltage by conductive roll charging method 2...

Page 185: ...develop toner into latent image on OPC because non contact developing method is adopted 3 Y M C and K Images are sequentially developed onto OPC and transferred onto Intermediate Transfer Belt hereaf...

Page 186: ...et color image moved onto media 3 Toner remained on ITB after T2 process is cleaning by ITB cleaning blade and collected and 4 Transported and retrieved into waste toner box by auger and belt driving...

Page 187: ...selectable via Content button Text Photo 600 x 300 dpi Photo 600 x 600 dpi Supported Media Types Plain Label Cardstock Transparency Copy Speed Platen SDMP 30cpm Letter SDMP Single Document ADF SDMP 30...

Page 188: ...onnector RJ45 SDRAM Network Physical Chip EEPROM 64Kbit Flash Memory OSC5 12MHz OSC2 12MHz OSC6 12MHz OSC4 25MHz USB2 0 Device CHORUSm Main Control SoC USB Connector RJ45 SDRAM Network Physical Chip E...

Page 189: ...cess 0 13um Technology Package 496 PBGA CPU Core ARM 920T 300MHz Cache I Cache 16KB D Cache 16KB System Bus 32 bit width 100MHz SDRAM Controller 32 bit width 100MHz operation 5 Banks Up to 128MB Addre...

Page 190: ...face Color Mono grey image Binary image scan support 600dpi Color Mono Copy support Image Processing for High End MFP Digital Copier MH MR MMR CODEC for Fax Scan image A4 1200dpi processing Copy image...

Page 191: ...System Overview 3 18 CHORUSm Internal Block Diagram...

Page 192: ...ide and thus receives print job from host STE100P is used for physi cal layer chip 6 EEPROM Block System EEPROM is controlled by the I2C controller built in CHORUSm connected to the other non volatile...

Page 193: ...HORUSm controls the parts that require PWM for normal printing such as BLDC drive speed and HVPS high voltage level etc 13 ADC Control It is controlled by ADC Controller built in CHORUSm and is used f...

Page 194: ...art which supplies power to Fuser Standard TYPE III is used 1 DC Output Main Controller PBA OP Panel BLDC Sensors Clutches Other PBAs 2 AC Output Fuser Unit Heat Lamp Thermostat 3 Output Voltage CON2...

Page 195: ...VPS PBA generates high voltage of charger supply T1 and T2 which is supplied to Developer ensuring optimum con dition for image formation HVPS receives input of 24V and generates high voltage supplyin...

Page 196: ...be blurred 4 T2 Cleaning Voltage Clean T2 Function prevent reverse side of paper from being dirtied by recovering the negatively charged toner remaining at Transfer Roller and sending it onto ITB Out...

Page 197: ...ting of default development parameter Image quality will be degraded for the lack of appropriate respond to the change of time and environment 3 Service Response It is possible to response appropriate...

Page 198: ...System Overview 3 25 CRUM Position Cap Agitator Washer Bottle Agitator Seal CRUM Coupling Cap CRUM...

Page 199: ...nd lightest color laser printer This model has 16ppm B W print speed and 4ppm color print speed 2400 x 600 dpi class optical 600 x 600 dpi color laser printer Controller The video controller board is...

Page 200: ...ing replacement and the frequency of replacement The parts identified may be deemed customer replaceable parts Periodic replacement parts shall be recommended as follows Item s Pages Printed Black Ton...

Page 201: ...such as the low warning point specified life point and hard stop point on toner not on IBT unit and also store the cur rent life count pages count pixels count images count and of usage gas gauge data...

Page 202: ...transfers data to spooler 3 Stand alone Application that offers the various printing application DMS Document Management System RCP Remote Control Panel Printer Status Monitor Network Management in Wi...

Page 203: ...ng job printer administration Status monitor to monitoring the printer status by real time in Web independent environment on OS 3 Stand alone Application that is a similar Window software as same as a...

Page 204: ...ta from Host and then select emulation fit to data and start selected one After emulation job end Kernel sends the output bit map data to Engine using Printer Video Controller by clock type for LSU En...

Page 205: ...r Open Message toggles between Cover Open and Install Transfer Belt SCF Cove Open 5 Service Call Unrecoverable Error Engine LSU Error Main Motor Error Dev Motor Error Engine Fuser Over Low Heat Error...

Page 206: ...ial Number Company ID MFG Date Capacity Page Count Toner Cartridge and Transfer Belt Indicates how many pages are printed by using the consumable Dot Count Toner Cartridge Only Indicates how many dots...

Page 207: ...4 6 Initailize Flow...

Page 208: ...4 7...

Page 209: ...roll through the options available in the selected menu and increase or decrease values 12 OK Confirms the selection on the screen 13 Back Sends you back to the upper menu level 14 Status Shows the st...

Page 210: ...backlight fast blinks the machine is printing data Red On The toner cartridge is totally exhausted Remove the old toner cartridge and install a new one A paper jam has occurred To solve the problem T...

Page 211: ...Section 11 Component Location...

Page 212: ...Paper path Exit Fuser ITB OPC LSU Cassette Toner Cartridge Dev Y Dev Y Dev M Dev M Dev C Dev C Dev K Dev K Dev Y Dev M Dev C Dev K...

Page 213: ...Service Manual Main Parts of System...

Page 214: ...Roller Exit Roller Feed Roller ADF Roller Pickup...

Page 215: ...Section 12 Reference Library...

Page 216: ...ion Customer performed service of equipment or modules components or parts of such equipment may affect the warranty offered by Xerox with respect to such equipment You should consult the applicable w...

Page 217: ...or Scan mode vary Changing the display language To change the language that appears on the control panel follow these steps 1 Press Menu until System Setup appears on the bottom line of the display a...

Page 218: ...the digit you want to correct and enter a new number 5 To select AM or PM for 12 hour format press the or button or any number button When the cursor is not under the AM or PM indicator pressing the...

Page 219: ...a dial tone or a fax tone With this option set to Comm which means Common the speaker is on until the remote machine answers You can adjust the volume level using On Hook Dial Ringer Phaser 6110 MFP A...

Page 220: ...ou press 6 the display shows a different letter M N O and finally 6 You can enter special characters such as space plus sign and etc For details see the below section 2 To enter additional letters rep...

Page 221: ...Stop Clear to return to Standby mode Scan Power Save mode Scan Power Save mode allows you to save power by turning off the scan lamp The scan lamp under the scanner glass automatically turns off when...

Page 222: ...om the computer and the data flow stops the machine waits the specified time and then cancels printing if data flow does not resume 1 Press Menu until System Setup appears on the bottom line of the di...

Page 223: ...your machine SyncThruTM Web Admin Service A web based printer management solution for network administrators SyncThruTM Web Admin Service provides you with an efficient way of managing network device...

Page 224: ...ressing via BOOTP DHCP default A TCP IP address is assigned automatically by the server Note Before configuring TCP IP you need to set the network protocol to TCP IP Static addressing To enter a TCP I...

Page 225: ...Network appears on the bottom line of the display 2 Press OK when TCP IP appears 3 Press the Scroll buttons until DHCP or BOOTP appears and press OK 4 Press Stop Clear to return to Standby mode Settin...

Page 226: ...Press OK when Yes appears to restore the network configuration 4 Power the machine off and back on Printing a network configuration page The Network Configuration page shows how the network interface...

Page 227: ...he Windows Start menu 2 For Windows 95 98 Me NT 4 0 2000 select Settings and then Printers For Windows XP select Printers and Faxes 3 Select the Xerox MFP SCX 5x30 Series printer 4 Click the right mou...

Page 228: ...to damage ESDs 5 Do not use Freon propelled chemicals When sprayed these can generate electrical charges sufficient to dam age ESDs 6 Do not remove a replacement ESD from its protective packaging unt...

Page 229: ...ion above a Class I level during normal operation user maintenance or prescribed service condition Warning Never operate or service the printer with the protective cover removed from Laser Scanner ass...

Page 230: ...The power connector must be inserted com pletely otherwise a poor contact could cause overheating possibly leading to a fire When removing the power connector grip it firmly and pull 7 Take care of th...

Page 231: ...es before dismantling the printer or replacing any parts 1 Check the contents of the machine memory and make a note of any user settings These will be erased if the mainboard or network card is replac...

Page 232: ...ve the printer This printer weighs 19 95kg including toner cartridge and cassette Use safe lifting and handling techniques Use the lifting handles located on each side of the machine Back injury could...

Page 233: ...ser Vapour OPERATIONAL GROUPS Canada DMO W NARs XE XING PROBLEM SURF or Surface Rapid Fusing technology can produce a visible vapour under certain conditions of ambient low humidity cooler office temp...

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Xerox 6110MFP/XN, Service Documentation

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