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Xerox 3001, Service Manual

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Summary of Contents for 3001

Page 1: ...or replacethe following pages All pagesare new Transmittal Page Search Part Number 701P I4950 Date December1998 Product 3001 EngineeringzCopier 60 Hz 50 Hz Title Service Manual Status t INITIAL ISSUE Search ...

Page 2: ......

Page 3: ...ox 3001 Engineering Copier 60150 Hz Service a n u a l 701PI4950 December 1998 CAUTION Certain components in the 3001 Copiers are susceptible to electrostatic discharge Observe all ESD procedures to avoid damage ...

Page 4: ...omer any future changes to this documentation customer performed service of equipment or modules components or parts of such equipment may affect the warranty offered by Xerox with respect to such equipment You should consult the applicable warranty for its terms regarding customer or third party provided service If the customer services such equipment modules components or parts thereof the custo...

Page 5: ...34 1 35 1 36 1 37 1 38 1 39 1 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 PartNumber 701PI4950 Rev 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 12 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 2 98 U98 2 98 2 98 U98 2 98 I98 I98 198 I98 I98 I98 I98 Date December 1998 Page 3 56 3 57 3 58 3 59 3 60 3 61 3 62 3 63 3 64 3 65 3 ...

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Page 7: ...ng the copy quality problems Title Page RepairIAdjustrnentProcedures SectionContents This sectioncontains all Repair Removal and Adjustment procedures ElectrostaticSeries Parts List Section Contents This section contains the part numbers for all replaceable components General Procedures lnformation SectionContents This section contains information about diagnostic procedures Drum Maintenance proce...

Page 8: ...Notes ...

Page 9: ... not perform the remainingsteps Section 4 Repair1Adjustment Procedures This section contains the repairs and adjustments for the copier Section 5 PartsList This section contains the detailed Parts Lists for the copier Section 6 General Procedures1 Information This section contains the Diagnostic Procedures Copier Installation and Removal procedures Copier Specifications Supplemental Tools and Supp...

Page 10: ...e as Mod RepairAnalysis Procedures RAPs A RAP is a series of steps designed to lead you to the cause of a problem In each step you will perform an action or observe an occurrence At each step a statement is made that hasa Yes Y or No N answer If the answer is NO perform the action following the NO If the answer is YES proceedto the next step When several items are listed perform them in the order ...

Page 11: ...atement refers to the modification number 5 If the copier that is being serviced does have TagIMOD 5 perform this step If the copier does not have TagIMOD number 5 ignore the WITaglMOD 5 instruction Inthis situation do not remove the xerographic module 2 Lower the transport latching cover 3 Lower the front cover In the steps 2 and 3 no reference is made to either the with or without TagIMOD 5 modi...

Page 12: ...ge that is used for operation of a component This voltage is distributed in the PWB and comes from the LVPS Component Control 1 The code lo is the test for the copier maindrive motor PartsList PL 1 1 This is the reference to the parts list exploded drawing where the spared component is found lndicates that the part has a repair procedure listed in the Repairl Adjustmentsection of this manual Safet...

Page 13: ... Tag MOD number TagIMOD Information This symbol identifies the component or configuration of components in a circuit diagram that are not part of a change identified with this TagIMOD number This symbol identifies an entire circuit diagram that has not been changed bythis Tag MOD number The Signal Flow This symbol is used on circuit diagrams to indicate an interrupted signal in the horizontal dire...

Page 14: ...Notes ...

Page 15: ...on Contents Introduction 1 2 Call Flow Diagram 1 3 Status Code Entry Chart 1 4 Maintenance Procedures 1 8 Xerographic Module 1 9 MediaTransport 1 11 Developer Module 1 12 Covers 1 13 FinalAction 1 14 12 98 3001 1 1 Section Contents ...

Page 16: ...ntains the activities that are followed after the main cause for the service call has been corrected These activities are referred to as Normal Call and Extended Maintenance Normal Call This isthe service activity that is performed when less than 30K feet 9K metres of media has been run since the last service call Normal Call activity is designedto be performed on all calls This activity includes ...

Page 17: ...ustomer save problem copies Recordcopy meter check service log tag matrix Inspectsample copieslcredits Verify Classify Repair problem GoTo Status Status Code Indicator Repaired Code Entry e YES 1 Chart NO I YES NO I 1 2 Other Faults lndicator YES I NO ICopy Quality I Go To CQ Faults Section 3 I I Repaired I I I Copy Quality Section 2 Go To CQ Faults I I Section 3 II LessThan 5 Maintenance 30000FT ...

Page 18: ...ment from the copier document was at the front document sensor Ensurethat the document handler is correctly seated A document was either lessthan 12 inches Removethe document from the copier 305mm or morethan 54 inches 1372mm longand the copier was inthe multiple copies mode While the copier was inthe multiple copies Removethe seconddocument from the copier mode a document was at the rear of the c...

Page 19: ...ion sensor stopsturning while the copy media is still causingthe actuator to block the prefeed sensor Clearance Procedure Go to RAP in Section 2 Ensurethat the Autitron isconnected Enter a valid user C9 Auditron RAP number Ensurethat the ForeignAccessory is connected C9 ForeignAccessory RAP Removethe media from the copier E l RAP Removethe media from the copier E2 RAP Openthe transport latching co...

Page 20: ...pier does not warm up Copier is inthe power saver mode Copier is inthe low power mode Clearance Procedure Ensurethat all of the interlock switches are closed Switchoff the copier then switch on the copier Donot install a newtoner cartridge if a new one already has beeninstalled Switchoff the copier then switchonthe copier Replacethe Control PWB PL 1 4 Reconnectthe copy count meter Wait for fuser t...

Page 21: ...leaner on a white cloth Dirty feed rolls can cause original to slip contaminants inoptics can cause C Q defects Clean usingthe Formula A on a towel or cloth Contamination on lampand lens result in C Q defects Bindingcan cause the document drive to stall resulting in a larger than acceptable COPY Apply a small amount of anti static cleanerto atowel Checkthe tape on the lens repair or replaceas necc...

Page 22: ...leanlreplace oil dispenser assy Replacewick if contaminated or if customer is running erasablevellum Perform the InitializationProcedurefor the Fuser Roll Smooth worn fuser roll losesability todrive media Contaminated fabric guide causestoo much resistanceto media resulting injams1 deletionslwrinkles Clean replacefuser roll fabric guide Cleanwith film remover cleanfabric guide with formula A and f...

Page 23: ...s can affect the chargevoltage VO Contamination on the wires damaged or aged end blocks are causesfor corotron failure resulting in copy quality defectsljams etc Task Enabler Clean bladewith film remover and towel apply zinc sterate to blade replaceif damaged Vacuum auger area and seal Ensurethat seal is oriented toward the drum replaceseal if damaged Ensure machine isat operating temperature and ...

Page 24: ...an under transport Contaminantscan cause mediato slip motion sensorto stall C Q defects Reduceairbornecontaminants asthetics Cleantransportwith anti static fluid and cloth clean feed roller with FormulaA Vacuum clean then wipe down with a lint free cloth Continued 12 98 Media Transport Maintenance Procedures 1 10 3001 ...

Page 25: ...copies Iretainer clip and dispensesolenoid binding or not adjusted correctly 1 Worn gears will cause housing to move up Check the developer for worn or broken teeth replaceif and down causing copy quality defects Inecessary I Filtersallow correct air flow inthe developer Check1replaceblack plasticfilter housing if damaged or housing to reducedirt level Iwarped I Worn developer causesexcesstoner us...

Page 26: ...ption IFormulaA plusantistatic fluid on feed inshelves I 12 98 Covers Maintenance Procedures 1 12 3001 Document handling and stacking problem Cleanthe following with anti static cleaner Document and Media Feed inShelves Dcoument ReturnGuide All the plastic document and media guides Separator Guides ...

Page 27: ...he Image Quality Analysis located inSection3 5 Make a copy at each of the following Copy Contrast settings A Lightest B Darkest C Normal center position 6 Compare the copies for differences in image darkness If two or more copies are the same go to the CQ 25 Developer Bias RAPlocated inSection3 7 Check that the copy count meter has advanced 8 Record all activities inthe service log 12 98 3001 1 13...

Page 28: ...Notes ...

Page 29: ...pen RAP 2 29 F1 Fuser RAP 2 32 J1 LowToner Fault RAP 2 38 J2 HighToner Fault RAP 2 45 J 2 HighToner Fault RAP 2 42 U1 Copy Counter RAP 2 46 Other faults AC Power RAP 2 47 D CPower RAP 2 50 Copier Cooling Fan RAP 2 54 Ground Fault RAP 2 58 Control Panel RAP 2 61 Copy Count Meter RAP 2 62 Main DriveMotor RAP 2 63 Document Handler RAP 2 66 Media Feed Problem RAP 2 68 IsolationProcedurefor Mechanical ...

Page 30: ...ear document sensor is not bindingor damaged Enter the code 37 t o check the rear document sensor The Scale Adjust LED will be lit if the sensor is blocked Go to FLAG 1 and check the wiring between the rear document sensor and the Control PWB for an open circuit If there is no open circuit replace the rear documentsensor I CONTROLPWB PN66 12 98 A1 Document Handler RAP 2 2 3001 ...

Page 31: ...A3 CONTROL PWB PL 1 4 5 VDC 7 DC COM 4 P r BLU VIO DOCUMENT SENSOR PL 5 1 DOCUMENTAT REAR SENSOR H P71 5VDC P66 A3 CONTROL CONTROL LOGIC 3 12 98 3001 2 3 A1 Document Handler RAP ...

Page 32: ...Notes ...

Page 33: ...mage and for correct installation Check the document Drive Belt and pulleys for damage and for the correct installation Ensure that the document Handler is properly grounded N Go to FLAG 2 and check the wiring for an open circuit or a short circuit If there is no open or short circuit replacethe Rear Document Sensor 48 If the problem persists replace the Controller PWB Enter Special Test 30 to cyc...

Page 34: ...CONTROL PWB 12 98 A31 A5 Document Handler RAP 2 6 3001 ...

Page 35: ...12 98 3001 2 7 A31 A5 Document Handler RAP ...

Page 36: ... I I I I WHT I I I I I GRY DOCUMENT DRIVE MOTOR PWB PL 1 I CONTROL LOGIC A11P2 RESISTANCETABLE A11P2 DISCONNECTEDFROM DOCUMENTDRIVE MOTORPWB PIN 1TO PIN 2 5 OHMS PIN3 TO PIN 4 5 OHMS 12 98 A31 A5 Document Handler RAP 2 8 3001 ...

Page 37: ... path for obstructions and the Transport Platen and the platen for damage and for correct installation Check the document Drive Belt and pulleys for damage and for the correct installation 0 Ensure that the document Handler is properlygrounded CONTROL PWB I Procedure Enter the code 37 to check the Front documentsensor NOTE The Film LED will be lit when the sensorisblocked Actuate the Front Documen...

Page 38: ...DOCUMENT 5 VDC 7 DCCOM 3 p 5 v l VIO p FRONT DOCUMENT SENSOR PL 5 1 DOCUMENTAT FRONTSENSOR P55 HI 5VDC PI5 VIO If A3 CONTROL CONTROL LOGIC 1 12198 A4 Document Handler RAP 2 1o 3001 ...

Page 39: ...ck the wiring for an open circuit If there is no open circuit replace the front documentsensor A7 Document Handler RAP The status code A7 will be displayed if the document was less than 12 inches 305mm or more than 54 inches 1372mm long and the copier was inthe multiple copies mode The document was not causing the actuator to block the front document sensor while the documentwas driven intothe cop...

Page 40: ...C N T R O L PWB PL 1 4 5 VDC Ci DC d COM I VIO J VIO PL 5 1 DOCUMENTAT FRONTSENSOR 2 A6 A7 Document Handler RAP ...

Page 41: ...ument Sensor 44 The Film LED goes on then off when the sensor isactuated I Go to FLAG 2 and check the wiring for an open circuit I If there is no open circuit replace the Front Document Sensor 44 I If the problem persists replace the Controller PWB inter Special Test 30 to cycle a document through the Document Handler The Document cycles properly through the Document Handler The Document Drive Mot...

Page 42: ......

Page 43: ...FRONT DOCUMENT SENSOR K NTROL PWB PL 1 4 DC d COM I 1 VlO J VIO 12 98 3001 2 15 A9 Document Handler RAP ...

Page 44: ... I I I CONTROL LOGIC 8 J1 7 6 4 I I I 5 DOCUMENT I DRIVE I MOTOR 3 PL 1 1 I I J2 AllP2 I WHTIGRN I 2 I 3 I 1 GRN MOT WHTIRED I 1 RED A11P2 RESISTANCE TABLE A11P2 DISCONNECTEDFROM DOCUMENTDRIVE MOTOR PWB PIN 1TO PIN2 5 OHMS I PIN 3 TO PIN4 5OHMS 12 98 A9 Document Handler RAP 2 16 3001 ...

Page 45: ...t no user code is entered A Enterthe code 39 and ensurethat the Auditron isenabled Change the value to 2 This disables the Auditron feature Try to make copies The copier makescopies Y N I Replacethe Control PWB Go to FLAG 1 and check the wiring for an open circuit If there is no open circuit notify the Customer that the Auditron is defective C9 ForeignAccessory RAP The status code will be displaye...

Page 46: ...Notes 12 98 C9 CVAIAuditron RAP C9 ForeignAccessory RAP 2 18 3001 ...

Page 47: ...utch Removethe media WARNING There will be a time delay between the time the code lo is entered and the time the motor starts to turn The motor will not start until the fuser is at the correct temperature In the following procedure lo will switch on the main drive motor I I will energize the feed clutch and 37 will test the motion sensor Enter the following codes lo I I and 371 to check the motion...

Page 48: ...AUDITRON AUDITRON ENABLED0 1 AUDlTRON 4 5VDC P62 ACH ACN GND FOREIGNACCESSORY ENABLED L 5VDC P62 BLK 4 P62 COUNT I I I COUNT I I I 12 98 3001 2 19 C9 CVAIAuditron RAP C9 Foreign Accessory RAP ...

Page 49: ...J29 PlJ14 VIO CONTROL PL 1 4 MEDIA TRANSPORT In order to test the motion sensor the following diagnostic codes must be entered first lo and 7 I After code 3 7 is entered insert a sheet of media into the copier TheTracinglVellum LED will go off and on 12 98 E l MediaJam RAP 2 22 3001 ...

Page 50: ...LL MEDIA FEED CLUTCH PL 8 1 I E l Media Jam RAP ...

Page 51: ...e Media path for obstructions Procedure Enterthe code 1371to check the Prefeed sensor NOTE The bond LED will be lit when the sensor isblocked Actuate the Prefeed Sensor 47 The Bond LED goes on then off when the sensor is actuated Y N Go to FLAG 1 and check the wiring for an open circuit or ashort circuit If there is no open or short circuit replacethe PrefeedSensor 47 If the problem persists repla...

Page 52: ...CONTROL PWB 7 I 12 98 3001 2 23 E l Media Jam RAP ...

Page 53: ...lVellum LED goes off and on when the wheel is rotated Y N The LED is always lit Y N Check the motion sensor wheel for damage Go to FLAG 1 and check the wiring for ashort circuit to the frame If there is noshort circuit replacethe motionsensor Check the motion sensor wheel for damage Go to FLAGS 1 and 2 and check the wiring for an open circuit If there is no open circuit replace the motion sensor A...

Page 54: ...CONTROL PWB l s z l q 12 98 3001 2 25 E2 Media Jam RAP ...

Page 55: ... VIO fl VlO CONTROL P L 1 4 MEDIA TRANSPORT In order to test the motion sensor the following diagnosticcodes must be entered first lo and I 11 After code1371is entered insert a sheet of media into the copier The TracinglVellum LED will go off and on CLUTCH x 9198 E3 Media Jam RAP 2 28 252013001 ...

Page 56: ...adeseveral copies Ifthere is ajam the TransferIDetackcorotron is probably shorting Ifthere is nojam the ChargeIPrechargecorotron is probably shorting Check that the Chargevoltage is in specificationusingthe electrometer Ifthe voltage is very high 1200volts or varying by 200 voltsthere is probablyashorting problem 9 98 2520 3001 2 27 E3 Media Jam RAP ...

Page 57: ... LOW VOLTAGE POWER SUPPLY PL 1 4 24 VDC DCCOM 0 IJ2A GND 1 1 I I I I A VIO S4 UPPER REAR COVER INTERLOCK SWITCH PL 14 1 BLK TRANSPORT LATCHING COVER INTERLOCK SWITCH 12 98 E5 Interlock Open RAP 2 30 3001 ...

Page 58: ...etween pins 1 and 3 of the connector Use a magnet to check that the switch opens and closes The Transport Cover lnterlock Switch 55 is good Y N I Replacethe switch Replacethe Thermistor PWB A10 onnect to P J5 3 connect to the c t Groundtest point onthe HVPS There is 19to 35 VDC Replacethe LVPSPWB A2 i N Connect of the DMMto P J5 1 There is 19to 35 VDC Go to FLAG 2 and check the wiring for and open...

Page 59: ...of the linefilter There is less than 5 ohms between the pins N Check the heat rod for an open circuit Replace the heat rod if there is an open circuit Also check the over temperature thermostat for an open circuit Replace the thermostat if there is an open circuit and check the following If the fans are not turning go to the 1 3 Copier Cooling Fan RAP Remove the xerographic module and check the ai...

Page 60: ...PIJ 9 LOW VOLTAGE J y K J POWER SUPPLY THERMISTOR PWB TRANSPORT LATCHING COVER INTERLOCK SWITCH XEROGRP MODULE E5 Interlock Open RAP ...

Page 61: ...ANEL TRlAC PL 1 3 ORN FILTER BLU PL1 3 1 L RED ACH ERN WHT SUPPRESSOR RED AlA4F1 OVER TEMPERATURE THERMOSTAT PL 10 2 PN40 A1o THERMISTOR ASSEMBLY PWB PL 1 5 CONTROL LOGIC OVERHEAT 200 C K1 OVER HEAT RELAY 12 98 F1 Fuser RAP EO A050Hz 3001 2 34 3001 ...

Page 62: ...RMISTOR ASSEMBLY PWB PL 1 5 P44 PIJ43 p17 B I yvlO j I A u VIO VIO P S1 LOW VOLTAGE POWER SUPPLY PL 1 4 FUSER CONTROL BRN m I BLK LlNE FILTER RX XLA 50 Hz BLK BRN LlNE FILTER 3001 12 98 3001 2 33 F1 Fuser RAP ...

Page 63: ...OJR I SMZIX I Q FUSER TRIACS E x z H THERMOSTAT I 12 98 F1 Fuser RAP 2 36 3001 ...

Page 64: ...1 LOWVOLTAGE POWERSUPPLY A 3 1 1 THERMISTORPWB XEROGRAPHIC MODULE 12 98 3001 2 35 F1 Fuser RAP ...

Page 65: ...Stop NOTE Itisnotnecessaryto turn on the MainDrive Motor using code lo beforeenteringcode 1251 Enterthe code 25 to displaythe Toner Sensor value NOTE When code 25 is enteredthe MainDrive Motor will notstart until the fuser isat the correct temperature The value displayed will flash until the readinghasstabilized The cleaningblade is engagedwhen the Main Drive Motorstarts The value displayed in cod...

Page 66: ...Notes 12 98 3001 2 37 F1 Fuser RAP ...

Page 67: ...1 RSE SOLENOID TONER SOLENOID ON L 2 4 VDC P J31 PIJ 35 P65 I I f WHT i 4r1 I I F1 12 98 J1 Low Toner Fault RAP 2 40 3001 ...

Page 68: ...epairthe wires then continue PathA Replacethe Toner DispenseSolenoid REP9 6 Perform the Toner DispenseSolenoid Adjustment ADJ 9 3 the continuewith PathA Exitthe diagnosticsand perform the Toner DispenseSolenoid Adjustment ADJ9 5 the continuewith PathA Perform ElectrostaticSeries ADJ 9 3 Do not perform the lmage DensityAdjustment ADJ 9 4 yet Enterthe code 47 to begin automatic tone up Listenfor bee...

Page 69: ...il the readinghasstabilized The cleaningblade isengaged when the Main Drive Motorstarts The value displayed in code I251 is at least 5 greater than the value of code 4 Y N Replace the Controller PWB REP 3 1 If the problem persists replace the Control Panel PL 1 1 Make 3 copiesof 82E5980inthe Normal copy mode Check the image density of the last COPY The density of the 0 70G5 paragraph in the center...

Page 70: ...ONTROL PWB PL 1 4 I 1 4 24 VDC TONER SENSOR PI131 PL9 4 PIJ 34 PlJ65 RED 1 I I I CONTROL I I I LOGIC I I I I I I I I TONER PIJ 34 P J 31 CONCENTRATION 6 SENSED H 2 PN65 BLU GRN BRN 12 98 3001 2 41 J1 LowToner Fault RAP ...

Page 71: ...Toner Solenoid REP9 6 Enter the code 46 and press Start to beginthe Auto Detone Goto Flag 1 and check the wires for an open or short circuit There is ashort circuit Replace the Toner Solenoid REP 9 8 Enter the code 46 and press Start to begin the Auto Detone If the problem persists replacethe Control PWB Repair the wires Enter the code 46 and pressStart to beginthe Auto Detone 12 98 3001 2 43 52 H...

Page 72: ......

Page 73: ...CONTROL PWB CONTROL PL 1 4 1 4 24 VDC I DCCOM PIJ 31 P N 34 I I I I I I BLK A8Q3 TONER SENSOR PL9 4 CONTROL LOGIC A3 CONTROL PWB 12 98 3001 2 45 J2 HighToner Fault RAP ...

Page 74: ...e copier Go to FLAG 1 and check for an open circuit between the copy count meter and the Control PWB If there is no open circuit replace the copy count meter Enterthe diagnostic mode Enter the code 201for the copy count meter There is lessthan 2 VDC at P12 2 I Replacethe Control PWB Replacethe copy count meter If the problem still exists replacethe Control PWB CONTROL PWB M I COPY COUNT METER COUN...

Page 75: ...cedure DANGEROUSVOLTAGE 0 Goto FLAG4 and check that ACH is present ACH voltage is present Y N B Goto Pin 1 of The Power OnIOff Switch and check for ACH ACH voltage is present Y N Goto FLAGS 1 through 4 and check the wiring from the low voltage power supply to the power cord for an open circuit If there is no open circuit goto the 1 4 Ground Fault RAP Goto FLAG 2 and check that ACH is present ACH v...

Page 76: ... ERN BLKwwHT BLK BLU BRN LINE FILTER EO A0 50Hz LINE FILTER USO A0 60Hz I BLACK POWER CORDSOCKET I POWERONIOFFSWITCH RX XLA 50 Hz AC INTERLOCKSWITCH EO POWER A0 50 Hz CORD SWITCH PL 1 3 PL 1 3 BLK I BRN WHT BLU 52 AC INTERLOCK SWITCH PL 1 I P S1 LOW VOLTAGE POWER SUPPLY PL 1 4 FILTER PL 1 3 WHT GRNlYEL GRNIYEL DCCOM I c L 12 98 1 I AC Power RAP 2 48 3001 ...

Page 77: ...AC COMPONENTPANEL POWERONIOFF SWITCH S1 POWER CORD TRANSFORMER T1 LOW VOLTAGE POWERSUPPLY 12 98 3001 2 49 1 1 AC Power RAP ...

Page 78: ...in 10 There is 22 t o 25 VAC I Replacethe Transformer TI A B C I C ReconnectPIJ9 If the problem persists replacethe Controller PWB A3 Note Intermittentfailure o f the LVPSfuse canbea result o felectrical noiseon the ACNline This isoften causedbyhaving the 3001ona sharedline with other equipment particularlya anothersmall copier I Connect the meter leads from P J4 pin 6 t o PlJ4pin 10 There is22t o...

Page 79: ...VOLTAGE POWER WPPLY PL 1 1 4 PL 1 4 I ACH I 2201240 VAC SELECTION T1 TRANS FORMER PL 1 3 L E D V LOW VOLTAGE POWER SUPPLY LED 15V 12 98 3001 2 51 1 2 DC Power RAP ...

Page 80: ...Notes ...

Page 81: ...CONTROL PWB r r ...

Page 82: ...mode Set the DMM to the 200 VDC scale Connect the DMM lead t o PIJ5 8 Enter the code 18 to turn the Cooling fans on The voltage goes from 24 VDC 11 5 VDC t o lessthan 0 1 VDC Y N B C Setthe DMMt o the 20 VDC scale Connectthe DMM lead to PIJ9 7 Enterthe code I 8 1t o turn the Cooling fans on The voltage goes from less than 0 1 VDC to 5 VDC Y N I Replacethe Controller PWB A3 Goto FLAG 1and check for...

Page 83: ...THERMISTOR HIC LOW VOLTAGE POWER SUPPLY 12 98 3001 2 55 1 3 Copier Cooling Fan RAP ...

Page 84: ... CONTROL LOGIC 24 VDC L 3 FANS ON L PIJ 43 24 VDC PlJ44 4 I I I v10 I I I I 6 VIO A10 THERMISTOR PWB PL 1 5 MOT2 LEFT COOLING FAN PL 1 6 RED 1 MOT3 RIGHT COOLING FAN PL 1 6 PlJ42 I BLK I I RED POWER SUPPLY 12 98 1 3 Copier CoolingFan RAP 2 56 3001 ...

Page 85: ...Notes ...

Page 86: ...e power cord and test the GFP accordingto the Warning label The GFP passesthe test Y N I Replacethe GFP PL 1 3 ReconnectACH and ACN wires to the Power On Off Switch Go to FLAG 2 and checkthat the correct voltage is present The voltage is correct Y N 1 Goto the 1 1 AC Power RAP Goto FLAG 3 and disconnectthe wires to the Line Filter at the Line Filter The GFPtrips redflag is not up after the Power O...

Page 87: ...CORD SOCKET RX XLA 50 Hz EO POWER A0 50 Hz PL 1 3 BLK I n apo 2 I WHT I BLU AC INTERLOCK SWITCH PL 1 1 Ij2 P S1 LOW VOLTAGE POWER SUPPLY PL 1 4 DC COM u ERN milBLKm WHT BLK BLU BRN LINE FILTER EO A0 50Hz LINE FILTER USO A0 60Hz WHT FILTER PL 1 3 27 74 GRNIYEL GRNlYEL 4 I DCCOM 12 98 3001 2 59 1 4 Ground Fault RAP ...

Page 88: ...AC COMPONENTSPANEL I POWERONIOFF LINE FILTER POWER CORD LOW VOLTAGE POWERSUPPLY TRANSFORMER T1 12 98 1 4 Ground Fault RAP 2 60 3001 ...

Page 89: ...conds during self test If one lamp does not light or if one button does not work replacethe control panel If none of the lights or buttons work go to FLAG 1 and check for and open or short circuit If there is no open or short circuit replace the Controller PWB A3 If the problem persists replace the Control Panel I CONTROLPWB I A3 CONTROL PWB PL 1 4 LOGIC JT 5 VDC L DCCOM A6 CONTROL PANEL PWB PL 1 ...

Page 90: ...e 24 VDC Connect to P12 2 of the Control PWB to the GNDtest point onthe HVPS Enterthe diagnostic mode Enterthe code 20 for the copy count meter The voltage goes from 24 VDC to less than 1 VDC Y N I Replacethe Control PWB Replacethe copy count meter If the oroblem still exists reolacethe Control PWB I CONTROLPWB I M1 COPY COUNT COUNTTHE METER COPY L 24 PL 1 4 PI2 DC I I BLK I I I I 12 98 3 1 Copy C...

Page 91: ...ircuit between the Control PWB and the LVPS PWB If there is no open circuit replace the Control PWB Set the meterto measureACH There is ACH between P3 1 and P3 3 of the LVPSPWB Switch off and unplug the copier Go to FLAG 2 and check for an open circuit between P4 3and P4 4of the LVPSPWB If there is an open circuit replace the transformer If there is no open circuit replace the LVPS A A Switch off ...

Page 92: ...cttemperature MAlN DRlVE 1 I 24 VDC ACH INTERLOCK to BLU BLU TRANSFORMER PL 1 3 EO A0 50 Hz I P S1 LOW VOLTAGE MAIN DRIVE POWER RELAY SUPPLY PL 1 4 MAlN DRlVE MOTORON L p9 24VDC 5 L 24 VDC ACH INTERLOCK WARNING There will be a time delay between the time the code lo is entered and the time the motor starts to turn The motor will not start until the fuser is at the correcttemperature MOT1 MAlN DRlV...

Page 93: ......

Page 94: ...ition Procedure Enter the code 37 to check the Front documentsensor NOTE The Film LED will be lit when the sensorisblocked Actuate the Front Document Sensor 44 The Film LED goes on then off when the sensor is actuated Y N Go to FLAG 1 and check the wiring for a short circuit If there is no short circuit to frame replace the Front Document Sensor 44 If the problem persists replacethe ControllerPWB ...

Page 95: ...RONT DOCUMENT SENSOR A3 CONTROL PWB PL 1 4 5 VDC Ci DCCOM f L 2l I I I I I I I I I I VIO DOCUMENT SENSOR PL 5 1 I 0 DOCUMENTAT 0 FRONTSENSOR A3 CONTROL PWB PL 1 4 12 98 3001 2 67 5 1 Document Handler RAP ...

Page 96: ...refeedsensor is not binding Procedure Enter the code 37 to check the Front document sensor NOTE The Bond LED will be lit when the sensor isblocked Actuate the Prefeed Sensor Q7 The Bond LED goes on then off when the sensor is actuated Go to FLAG 1 and check the wiring for a short circuit If there is no short circuit to frame replace the Prefeed Sensor 47 If the problem persists replace the Control...

Page 97: ...A3 CONTROL PWB PL 1 4 5 VDC d LI RED RED DCCOM I PREFEED SENSOR PL 8 1 MEDIAAT PIJ 73 PREFEEDSENSOR P74 I 1 H 5 VDC I P65 ELK f BRN 12 98 3001 2 69 8 1 Media Feed ProblemRAP ...

Page 98: ...r cover interlock switch Connect the copier and switch on the pow er The noise is heard when the main drive motor is turning after the control panel indicates 13 Y N I Check the developer module and gears for binding If noise is in the Magnetic Roll replace the DeveloperModule PL9 4 Remove the xerographic module REP 9 1 Move the idler gear PL 1 1 to the left on the shaft Clean the shaft and then l...

Page 99: ...at the fuser roll screws are centered inthe holesinthe fuser roll Check for damaged LatchSprings Check to see if the shipping spring has been removed If not removethe spring Checkthe gearsfor damage and wear Check the surface of the Fuser Roll for adequateoil Reflecteris securedcorrectly Check for another copier on the same electrical circuit as this copier In rush current caused by the other copi...

Page 100: ...UMENT I I DEVELOPER UPPER MEDIA FEED ROLL 1E m FUSERROLL FUSER ROLL I I REARAUGER LOWER DOCUMENT FEEDROLLS DOCUMENT HANDLER LOWER DOCUMENT CLEANING DRUM DRIVE BELT DRUM FUSER ROLL BEARING k O E P T O R MAIN DRIVE SHAFT ...

Page 101: ...oid ADJ 9 3 Enterthe code I 31 to turn onthe Toner DispenseSolenoidwhile the Main Drive Motor isstill on The Toner Cartridge is rotating at least 5 revolutions in40 seconds or less 7 5 revolutions per minute Y N r B Checkthe following for wear or damage and replaceas required Developer Roll Drive Gear Auger Drive Gear includingcam surface for cam follower DispenseArm DispenseArm ReturnSpring Cartr...

Page 102: ...TONER DISPENSE SOLENOID ENSURE THATTHE ENDOF THE RETURNSPRING IS IN ENSURE THAT THE SPRING IS NOT CROSSED GROUND CLIP 12 98 OF2Toner Cartridge RAP 2 74 3001 ...

Page 103: ... of the machine replacethe developer material If there is mostly developer material inthe bottom of machine checWcorrect the following 0 Ensurethatthe photoreceptor is correctlyseated Properseating helpsprevent variation in photoreceptor spacingto the developer roll 0 Xerographic module isseated properly Developer housing is seated properly A B Ifthe problem persistsreplacethe developer housing an...

Page 104: ...t If not notifythe customer Ensurethat the AC hot Neutraland Groundof the wall outlet iswired correctly If not notify the customer Checkthat the RightSide Cover is secure correctly and actuatingthe AC interlock Ensurethat the AC interlock is functioning correctlyand not damaged Replaceif required PL 1 1 Check the fuser connector PlJ37for burn marksor heatdiscoloration brown or black in color Ifthe...

Page 105: ...etween pin 6 and 8 of P43 Ensurethe the wire will not contact the copier frame This will cause a short to ground and possibledamage the Control PWB Cover the Media Transportwith a sheet of paper sothat the paper is under the Developer Housingcovering the corotron Enterthe diagnostic mode and enter the Main Drive Motor on code in order t o run the motor Checkfor toner or developer dumping a If mate...

Page 106: ...al should pointtowardsthe Charge Corotron Check the PhotoreceptorDrum for an out of round condition Slowly rotatethe Drumand watch the surface in relationship with the straight edge of the Xerographic Module Ifthe distancechanges removethe PhotoreceptorAssembly and check the hubsfor damageand reseatthe Photoreceptor a Ensurethat the fuser roll is adequatelyoiled a Obtainthe D R STool and instructi...

Page 107: ...defective high voltage power supply Shorting or arcing Prechargeor Detack Corotron Ground connection on the electrometer is not connected or is not functioning Failed Prechargeor Detack corotron Removethe xerographic module and check that the drum isfully seated on the drum shaft end plates Replacethe Ozonefilter PL 1 6 Replacethe Cooling Fan PL 1 6 Clear the obstruction blocking the manifold Repa...

Page 108: ...nnectthe power cord and switchon the copier The HeatRodis off Y N I Ensurethat the Traic iswired correctly If correct replacethe Traic PL 1 3 Switchoff the copier and disconnectthe power cord Connectthe orangewire on the Triac Disconnect PIJ 9 from the Control PWB Connectthe power cord and switch on the copier The HeatRodisoff Y N A B A B I Ensurethat the Triac iswired correctly If correct replace...

Page 109: ... Light Copy Overall CQ 11 The Light Copy Partial CQ 12 LocalizedDeletions CQ 13 Offsetting CQ 14 Registration CQ 15 Residual Image CQ 16 Resolution CQ 17 Skewed Image CQ 18 Skips CQ 19 Smears CQ20 Spots CQ2l Streaks Type 1 Toner Streaks Type 1 1 Defect moveswith drum Type 1 2 Defect does not move with drum Type 2 Deleted Streaks Type 2 1 Defect moveswith drum Type 2 2 Defectdoes not movewith drum ...

Page 110: ...y low toner concentration or an incorrect Xerographic Set up Electrostatic Series This may appear to be one or more small deletions in the copy image that are randomly distributed over the entire copy In some cases a single developer bead can be seen or felt inthe middleof the deletion Fuser Fix This is a measure of how the toner particles adhere to the media as a result of the fusing process lmag...

Page 111: ...Residual lmage This is an image that is repeated on to the same copy or consecutive copies The image can either be a ghosting of the original image or a toner image The repeated image is usually spaced 10 4 inches 264mm from the original image This problem can be caused by poor cleaning of the drum a drum that is fatigued or offsetting bythe fuser Smear This is any copy defect that occurs in the c...

Page 112: ...y copy defect that occurs in the process direction from lead edge to trail edge Unfused Copy This is a copy where the image can easily be wiped off the media The image is not adheredto the media Vertical Line Distortion The image in the copy direction is longer or shorterthan the imageonthe document lmage Quality Definitions ...

Page 113: ...re copies are the same go to the CQ 25 Developer Bias RAP Goto the MaintenanceActivities located inSection 1 NOTE Some of the copy qualitydefect samples still show the old test pattern Please disregard which test pattern is shown The purpose o f the samples is to show the defect and not the test pattern lmage ReferenceScale 82P5040 lmage Reference Scale 82P5040 Figure 1 is used to evaluate the amo...

Page 114: ... copier Copies of this test pattern are evaluated against the specifications listed inthis section The Test Pattern Figure 2 is used to evaluate line darkness skips and smears registration skew resolution exposure level lead edge registration and magnification lip Iiii Figure 2 Test Pattern82E5980 lmageQuality Specification ...

Page 115: ...Kgp ikqrh stfv t xObtGcjjg peen q r e pmf ubmusn I Cgj ny cJt irniobrr 240 ttfLl z Ylddry LMj1 v gcqsl ecb rh sTk WenfcXfl g 1 tuopq QPh me 0 r qoqif k RII oujrnnolC bprH d l l l l l dk hegt pmn oorcuZ YgAhl Rogm hgj imFnrnfe rsrrl e l l l l l n IE ell1 wurmllde poNeuhcc o b Kgp ikq7 h l f v t x 0 t t G c j j g psem q a prnf ubmusn Cyl gnyrcJt irniobrv 8sdttfU z Ylddry LMi1 v gcqsl ecb r h 1 nTk W...

Page 116: ... c t lmiobrn t t f U z Ylddry LMi v gcqsl ecb h f k eTk WenfcXfj y d t u o l q QPh me oyn qoqlf k Rlj uulrneelD bprH d lllll dk hBga prnn oorcuZ YgAhg Run one copy of the 82E5980 Test Pattern with the 0 7G paragraph on the copy equal to the 1 2G paragraph on the test pattern Check the fusing targets I 2 3 4 6 and 7 Gently rub the targets four times with a paper towel twice top to bottom and twice ...

Page 117: ...rection Check the resolution targets 0 10G6 patterns the black box on test pattern82E5980 at the I 2 5 6 and 7 patterns EEEEEEEEEE EEEEEEEEEEEEE EEEEEEEEEE EEEEEEEE EEEEEEEEEEEEE EEEEEEEEEE EEEEEEEE 3333333333 EEEEEEEEEE EFFFEEEFFC 3333333 EEEEEEEEEEEEE 3333333333 FFFEEEEEEE EEEEEEEEEE 3333333 0 3333333333333 3333333333 EEEEEEEEEE Reg Ref 3333333333 EEEEEEEEEE I I 3333333333 EEEEEEEEEC rn m rn rn ...

Page 118: ...opy with the 0 reference line of the 82E5980Test Pattern The 100 reference line of the Horizontal Mag Scale on the copy must be within the narrow area at the 100 reference line on the test pattern a e 9 H J m w m w m w w m w m w m w m w m u m w m w m w m w m EEEEE pattern TEST PATTERN TEST PATTERN COPY Horizontal 100 EEEEFEEE EEEEEEFE EEEEEEEE EEEEEEEE EEEEEEEE EEEEEEEE EEEEEtFE 5 2s 6z a EEEEEEEE...

Page 119: ...h Bead Banding Distortion Carryover I I I I CQ 10 Toner CQ I I The Light CQ 12 Localized CQ 13 Offsetting CQ 14 Registration CQ 15 Residual Disturbance COPY Deletions Image CQ20 Spots n CQ 22 Unfused F I Deletion Deletion CQ 21 Streaks Type 1 Toner Streaks Type 1 1 Defect moveswith the drum Type 1 2 Defect does not movewith the drum Type 2 Deleted Streaks Type 2 1 Defect moveswith the drum Type 2 ...

Page 120: ......

Page 121: ... Curled or roll cut media 3 Usethe cut sheet media This is a corner of the lead edge of the Detackcorotron copy that has been bent back Check for obstruction caused by the detack corotron 4 FrayedSide Edge 4 Damagedmedia supply roll 4 Replacethe media roll This is damage to the sides of the copy Incorrect media sideto side registration Ensure that the media is inserted between Obstruction inthe me...

Page 122: ...user subsystem The media has a Unevenoil dispensing rough surface like an orange peel Fuser istoo hot Dampmedia Fuser Pressure Plate or Media Guide Plate PL 8 2 is damaged or incorrectly installed Tightly rolled media 8 Other Damage CorrectiveAction 6 Checkthe media pathfor an obstruction or damage ChecWAdjustOil Dispenser ADJ 10 2 CheckIAdjust the Fuser Temperature ADJ 10 1 Try a new media roll o...

Page 123: ...erform with less reliability Other brandsof media may have different designspecificationsthan Xerox media and may not give acceptable performance inthe 3001 copiers Erasable media haschemicalswhich when heated givesoff a gasthat contaminates copier components CorrectiveActions a Usethe Xerox qualified media b After all media checks test with fresh Xerox media Usethe Media Messages bookletto explai...

Page 124: ...nkle 5 An incorrect electrostatic value can cause 5 jams or deletions 6 Check clean or replacethe following components a Transferldetack corotron PL8 4 b Bottomof xerographic module plate locatedabovetransfertdetack corotron 6 Check clean or replace the following c components continued c Fuser oil wick is clogged Try feeding the media in the correct grain direction Roll cut media can only be made ...

Page 125: ...oblem isfixed or still exists Ifthe problem isfixed perform the FinalActions Replacefabric guide REP8 5 Replace the fuser heat roll PL 10 2 if it is glazed or contaminated Before replacing try to removing glaze using a fine abrasive paper Refer to Section 6 Sanding the Heat Roll Check for correct position on pins bent or damaged plate PL8 2 Ensure that the fabric guide tensioning assembly PL8 2 is...

Page 126: ...he correct temperature Repair or replace corotron and then perform the Electrostatic Series ADJ 9 2 and the Image DensityADJ 9 4 Clean the transport platen and the platen with Anti Static Fluid If required apply a small amount of Film Remover USO or General Cleaning Solvent EO to a towel to remove excess contaminants from the lens and exposure lamp Then apply Anti Static Fluid to the towel and wip...

Page 127: ...otoreceptor drum and check the following for damage or contamination Cleaner blade seal assembly PL9 3 Cleaner blade PL9 3 Repair or replaceas required 6 Photoreceptor drum has been exposed to 6 Make five copies in a lighter contrast the light LightShock mode Now checkthe copy quality 7 The toner dispense solenoid is not working 7 Check for obstruction and binding Go to correctly FLAG 1 in the cir...

Page 128: ...ace installed or ismissing the heatsink at center of lamp and against the frame 12 An open circuit in the photoreceptor drum 12 Check that the ground bracket is in contact ground circuit with photoreceptor drum shaft PL 9 1 13 Defective photoreceptor drum 13 Replace photoreceptor drum REP 9 3 and then perform the Electrostatic Series ADJ 9 2 14 Defective exposure lamp or the lamp is 14 Ensure that...

Page 129: ...eaning Solvent EO t o a towel to remove excess contaminants from the lens and exposure lamp Then apply Anti Static Fluid to the towel and wipe the lens and exposure lamp Clean repair or replace the corotrons and then perform the Electrostatic Series ADJ 9 2 Remove the xerographic module REP 9 1 and lightly dust the photoreceptor drum with zinc stearate Install the xerographic module Enter the diag...

Page 130: ... this does not remove the contamination replace the photoreceptor drum REP 9 3 If the photoreceptor drum is damaged determine the cause of the damage before replacing the photoreceptor drum Perform the ElectrostaticSeries ADJ 9 2 Cleanthe feed rollswith US0or EO FormulaA Cleaner EO General PurposeCleaner Remove the toner cartridge and inspect the cartridge for damage Replace the cartridge if it is...

Page 131: ...J1 RAP in Section2 and and check the wiring for a short circuitto the frame 10 Toner concentrationis too high 10 Remove the toner cartridge and inspect for damage and toner leakage If the cartridge is damaged replace cartridge and waste bottle PL9 3 If the problem still exists perform the Detoning Procedure in the General ProceduresSection If this is not successful replace the developer material a...

Page 132: ...ureRAP 2 Reversed connections to the illumination 2 Go to the circuit diagram in the CQ 27 sensor Exposure RAP and check the wiring to the illumination sensor No copy defect sample is needed Definition The entire copy isblackand there is no image ILLUMINATION SENSOR 9 98 CQ 3 Black Copy 3 24 2520 3001 ...

Page 133: ...out of 4 specification Check that the high voltage leads are fully plugged into the corotrons Clean repair or replace the corotrons and perform the Electrostaticseries ADJ9 2 Check the developer drive for damage Ensurethat the idler gear PL 1 I is in the correct position Go t o the CQ 26 HVPS RAP Performthe ElectrostaticSeries ADJ9 2 Definition The entire copy has no image on it 9198 252013001 3 2...

Page 134: ...ENABLE P25 I ORN I CHARGE CONTROL L I I ORN I I I r i 1 7 ORN 1 ORN 5 DCCOM I PS2 HIGH VOLTAGE POWER SUPPLY PL 1 4 CHARGE COROTRON PL9 2 PRECHARGE COROTRON TRANSFER COROTRON PL 8 4 DETACK COROTRON 9 98 CQ 4 BlankCopy 3 26 252013001 ...

Page 135: ...f l CONTROL PWB I I I OJR 1 2 1 X I0 9 98 2520 3001 3 27 CQ 4 BlankCopy ...

Page 136: ...rmal operation If the document is smaller than the copy media then the edges of the document will be copied If this is not acceptable try either of the following a Cut the media t o the same size as the document b Select the lightest setting on the Copy Contrast Definition A border line is a linethat appearson or near any edge of the copy 12 98 CQ 5 Border Line 3 28 3001 ...

Page 137: ...n the photoreceptor drum This standby mode Solenoid ADJ9 1 defect can appear anywhere on the copy and b Cleaning blade assembly PL 9 3 for will be perpendicularto the paper feed free movement 2 Goto FLAG 1 inthe CQ 15 Residual Image RAPand checkthe wiring for ashort circuit to ground Ifthere is noshort circuit replacethe cleaner bladesolenoid 3 Replace the photoreceptor drum REP 9 3 and perform th...

Page 138: ...ries ADJ 9 2 Replace the developer material REP 9 8 and perform the Electrostatic Series ADJ 9 2 Replace the developer material REP 9 8 and perform the Electrostatic Series ADJ 9 2 Repairor replacethe corotron Worn drive gears on the right side of the Developer Housing The magnetic Roll surface is worn smooth replacethe Developer Housing Trimmer bar gap is out of specification Replacethe Developer...

Page 139: ... the developer housing 5 ChargeCorotron voltage out of specification Placethe electrometer probe inthe area of the defect t o check the voltage on the drum Corrective Action 1 Clean the Platen with anti static fluid ExposureLamp and Lens 2 Got o the CQ 1 Uniform Background RAP 3 Check the cleaning blade for damage PL 9 3 4 Ensurethat the copier is level 5 Clean repair or replacethe corotron Perfor...

Page 140: ...f media in the media storageon the stand If the problem is corrected ensure that the cut sheet media is being stored correctly 2b Roll media Remove and discard the first 3 to 6 feet I to 2 metres of media from the roll Make a copy on the new media If the problem is corrected ensure that the roll media is beingstored correctly 3 Copy Size is out of specification 3 CheckIAdjustCopySize ADJ 5 1 4 Inc...

Page 141: ...ncespecification PAPER SIZE which is nominal 1 1 f 0 5 horizontal and INCHES vertical As a generalguidethe following table illustratesthe expected variance over the 8 length of the print when the copier isset to specification 1 1 DECIMAL INCHES C Q 9 Length Distortion ...

Page 142: ...dge of the copy The samples show various amounts of the defect Transferldetack corotron hardware is not 1 Ensurethat the transferldetack corotron is seated correctly or is shorted to ground seated correctly PL 8 4 An electrostatic voltage is out of 2 Perform the ElectrostaticSeries ADJ 9 2 specification 3 Enter the diagnostic mode Code 46 Auto The toner concentration is too high Detone then perfor...

Page 143: ...pring andlor the drive arm Check for bent toner cartridge If excessively bent replacement is necessary Go to the J1 Toner Concentration Fault RAP and check the wiring to the toner dispense solenoid for an open circuit 3 The Exposure Lamp is not fully seated 3 Ensure the lamp is fully seated and the opening in the lamp is facing the IlluminationSensor 4 An electrostatic voltage is out of specificat...

Page 144: ...metres of media from the roll Make a copy on the new media If the problem is corrected ensure that the roll media is being stored correctly 9 Developer material has more than 30K 9 Replace the developer material REP 9 8 feet 9K metres of copieson it and perform the Electrostatic Series ADJ 9 2 10 The charge voltage and developer bias are 10 Referto the CQ 26 High Voltage Power not being reduced to...

Page 145: ...Series ADJ 9 2 If the problem still exists notify technical support 14 Contaminated Air Filter or failed Cooling Fan 14 Replace the Air Filter or go to the 1 3 Copier Cooling Fan RAP 15 Air flow manifold damaged 15 Replacethe air flow manifold PL 1 5 16 The Contamination Seal in the Cleaner Blade area is 16 Ensure that the Contamination Seal is positioned damaged or has moved out of position corre...

Page 146: ...taminated or blocked replacethe ozone filters PL 1 6 5 Lens is not seated correctly or is damaged 5 Check the light shield for damage and the magnet is not pulled away from the lens Replacethe Lens PL 6 1 6 Corotrons are contaminated or damaged 6 Clean replace or restring the corotron Perform the Check for the following ElectrostaticSeriesADJ 9 2 corotrons that are bowed towards the photoreceptor ...

Page 147: ...ia Make a copy using a sheet of media from the middle of the stack of media in the media storage on the stand If the problem is corrected ensure that the roll media is beingstored correctly 2b Roll media Remove and discard the first 3 t o 6 feet 1 to 2 metres of media from the roll Make a copy on the new media If the problem is corrected ensure that the roll media is beingstored correctly 2c Check...

Page 148: ...oper material REP 9 8 and developer housing perform the ElectrostaticSeries ADJ 9 2 9 The light leak discharges the 9 Ensure that the covers are not damaged photoreceptor drum and that they are seated correctly Allow the photoreceptor drum to rest before trying to make copies 10 Copier is not level 10 Levelthe copier 11 Developer beadcarryover 11 Refer to the CQ 7 Developer Bead Carryover RAP Phot...

Page 149: ... the photoreceptor drum surface that will not accept a charge 17 Airborne contaminants 17 Wash General Procedures or replace REP 9 3 the photoreceptor drum as required and perform the Electrostatic Series ADJ 9 2 If this is a continuing problem ask the Customer if chemicals are used or stored in the area If chemicals are suspected discuss with the customer the possibility of moving the copier or c...

Page 150: ...e CQ 28 Isolation procedure to determine if the problem is offsetting or residual image Return to this RAP if the problem is offsetting 2 Replace oil pads REP 10 4 and replace the wick REP 10 5 Perform the Fuser Initialization Procedure in Section6 General Procedures High copy volume account install the High Volume Account Oil DispenserTag 85 3 Inspectthe onor Roll for damage Ensurethat the Roll r...

Page 151: ...2 metres of media from the roll Make a copy on the new media If the problem is corrected ensure that the roll media is being stored correctly Perform the ElectrostaticSeriesADJ 9 2 then the Image DarknessADJ 9 4 Ensure the Dispense Assembly is against the Brackets on the left and right side and fully seated in mounting holes Check that the assembly is not bowed or damaged Install the High Volume O...

Page 152: ...sor PL 8 3 vary copy to copy 3 Defective media feed clutch 3 Replacethe media feed clutch PL8 1 4 Defective upper media feed roll 4 Replacethe upper feed roll REP8 2 5 Incorrect or defective document sensor 5 Ensure that the front document sensor is installed correctly so that the actuator actuates 0 040 inch Imm above the maximum height of the document drive rolls 6 Operator pushed document too f...

Page 153: ...s not being cleaned 2 Removethe xerographic module REPS l poor cleaning or a photoreceptor drum correctly and lightly dustthe photoreceptordrum that has beenexposedto the light with zinc stearate Installthe xerographic module Enterthe diagnosticmodeand enter the codes I0 and 1 9 1to cleanthe photoreceptordrum Removethe xerographic module Ifthe photoreceptor drum is not cleaned correctly check the ...

Page 154: ...or damage or contamination Cleaner bladeseal assembly PL9 3 Cleaner blade PL9 3 Repair or replaceas required If the residual image problem happens again within a short period of time replace the photoreceptor drum REP 9 3 and the cleaner blade assembly which could be bent 3 Photoreceptor drum has been exposed to 3 Make five copies in a lighter contrast the light Light Shock mode Now checkthe copy ...

Page 155: ...ROL LOGIC 24 VDC CLEANER BLADE SOLENOIDON PIJ 43 p5 L 24VDC P44 I I f v l o i 5 I I I I A ORN 6 THERMISTOR PL 1 5 n A9SOL3 CLEANER BLADE SOLENOID PL9 3 1 THERMISTOR P XEROGRAPHIC MODULE WB 12 98 3001 3 47 CQ 15 ResidualImage ...

Page 156: ...cument feed rolls are 3 contaminated or damaged 4 The platen is not installed correctly or 4 damaged 5 A fold inthe document 5 6 Document speed is out of adjustment 6 7 Incorrect exposure level 7 Clean the feed rolls with Formula A Cleaner US0 and RX or General Purpose Cleaner RX and water Replace the rolls if damaged PL 5 1 Ensure that the platen is installed correctly Replacethe platen PL 5 1 if...

Page 157: ... PurposeCleaner and water inches in from the edge of the copy media Replacethe rolls if damaged PL 8 1 2 Make a copy 2 Contaminated or damaged document 3 Cleanthe rolls PL8 1 with 3 If the copy looks like one of the strips idler rollers in Figure 2 the problem is in the 3 Contaminated or damaged upper media USO FormulaA Cleaner and water media feed feed rolls or media idler rolls EO Formula A Clea...

Page 158: ...ated or damaged document 3 transport drive belt and pulleys 4 Media transport not seated correctly 4 Check the platen for damage Clean the platenwith Anti Static Fluid Check that the lower document feed rolls and document idler rollers are not binding If the rolls are binding replace the rolls PL 5 1 and bearings if necessary Check the belt tension Replace the damaged or contaminated parts PL 5 1 ...

Page 159: ...6 Try to make a copy using a Xerox approved media to the photoreceptor drum and the fuser roll see if the defect is corrected Replace the media if required Main drive motor gear mesh is too tight 7 Loosenthe four bolts that hold the main drive motor to the frame and raise itslightly Tighten the bolts and try to make a copy The copy media hesitates as it goes 8 Go to the Media Transportation Proble...

Page 160: ...ot start until the fuser is at the correct temperature Wash General Procedures or replace REP 9 3 the photoreceptor drum as required Perform the ElectrostaticSeries ADJ 9 2 Clean or replace the fuser heat roll PL10 2 and wick Clean or replace PL8 1 as required Try to make a copy using a Xerox approved media to see if the defect is corrected Replacethe media if required Replace the developer materi...

Page 161: ...ck return baffle near the transferidetack that the developer housing is seated corotron correctly Check for an obstruction between the magnetic roll and the developer housing Check the developer housing for damage 9 Contaminated toner 9 Replace the toner cartridge and also the developer material REP 9 8 and perform the ElectrostaticSeries ADJ 9 2 and Image Darkness ADJ9 4 12 98 3001 3 53 CQ 20 Spo...

Page 162: ...nd install the photoreceptor drum on the support shaft Install the photoreceptor drum in the copier and run another copy Comparethe copy defect with the original copy defect If the defect is at the same place on the copy then go to the CQ 21 Type 1 2 RAP If the defect moved to a different place on the copy then continue with this RAP 2 Wash General Procedures or replace REP 9 3 the photoreceptor d...

Page 163: ...to turn The motor will not start photoreceptor drum The photoreceptor until the fuser is at the correcttemperature drum may still be good Remove the xerographic module REP 9 1 and lightly dust the photoreceptor drum with zinc stearate Install the xerographic module Enter the diagnostic mode and enter the codes I0 and 191 to clean the photoreceptor drum Remove the xerographic module If the photorec...

Page 164: ...using is seated correctly Also ensure that the material in the developer housing is level Check the fuser roll for contamination damage or offsetting If the fuser roll is damaged check the stripper fingers PL 10 3 for damage If there is material from the fuser roll on the air flow manifold check the air flow manifold PL 1 5 for interference to the fuser roll Check the oil dispensing system for cor...

Page 165: ...high 9 Remove cartridge and inspect for damage and toner leakage If the cartridge is damaged replace cartridge and waste bottle If the problem still exists perform the Detoning Procedure in the General ProceduresSection If this is not successful replace the developer material and waste bottle Perform the ElectrostaticSeries ADJ9 2 12 98 3001 3 57 CQ 21 Streaks Type 1 2 Toner Streaks ...

Page 166: ...ft Reinstall the photoreceptor drum in the copier and run another copy Compare the copy defect with the original copy defect If the defect is at the same place on the copy then go to CQ 21 Type 2 2 RAP If the defect moved to a different place on the copy then continue with this RAP 2 Lightshock crystallization or contamination of the photoreceptor drum Wash General Procedures or replace REP 9 3 th...

Page 167: ...developed image on the photoreceptor drum replace the charge corotron PL 9 2 If the defect is not on the photoreceptor drum but it is on the media replace the transfer corotron PL8 4 Perform the ElectrostaticSeries ADJ9 2 2 The light leaks because the covers are 2 Ensure that the covers are not damaged rnisadjustedor are loose and are seated correctly 3 Lens is not mounted correctly or light 3 Che...

Page 168: ...sure that the roll media is being stored correctly 5 Contaminants inthe developer material 5 6 Developer housing is not seated correctly 6 7 Contaminated or damaged photoreceptor 7 drum 8 The photoreceptor seal is damaged 8 Inspect the developer material for foreign material and replace the developer material REP 9 8 if necessary Perform the ElectrostaticSeries ADJ 9 2 Ensure that the developer ho...

Page 169: ... 3 lncorrect fabric guide tension 4 Fuser pressureplate not seatedcorrectly 5 The image density istoo high WARNING There will bea time delay betweenthe time the code lo is entered andthe time the motor starts to turn The motor will not start untilthe fuser isat the correct temperature 6 lncorrect Fuser Heat Rod 7 lncorrectToner 8 lncorrect voltage at the wall receptacle Check that the fabric guide...

Page 170: ...se Definition 1 Media wrinkled inthe fuser Wrinkle deletions are large areas of image missing from the copy around a wrinkle in the media CorrectiveAction 1 Go to the Media Handling Problems located inthis Section CQ 23 Wrinkle Deletions ...

Page 171: ...an what is actually deletion greater than 0 4 inches 10mm on NOTE The Trail Edge Deletion is caused by required for the image area the trail edge of the copy is observed the preset curl inthe media The curl is formed by the media being wrapped around the core of the roll The Deletionmay get worse as the roll o f media is depleted and the diameter of the rollbecomessmaller CQ 24 Trail Edge Deletion...

Page 172: ...ce the Control PWB PL 1 4 B Switch off the copier and disconnect the biaslead from the biasclip Ensure that the bias lead does not come in contact with the copier frame Switch on the copier and make a copy usingthe light input mode The voltage at the developer bias lead goes from approximately 220 VDC to approximately 200 VDC while a copy is beingmade Go to FL4G 1 and check the developer bias lead...

Page 173: ...I I I I I I I PS2 HIGH VOLTAGE POWER SUPPLY PL 1 4 20 VDC 0 VDC DOCUMENT MAKE READY RESCAN DEVELOPERBIAS DEVELOPERBlASVOLTAGESWHILE MAKINGA COPY I I I I COPY CONTRAST I DOCUMENT INPUT DARKER NORMAL LIGHTER 12 98 3001 3 65 CQ 25 Developer Bias RAP ...

Page 174: ...r CONTROLPWB I I OJR 1 5 2 1 X I0 CQ 25 Developer Bias RAP ...

Page 175: ...oltage power supply and perform the ElectrostaticSeries ADJ9 2 Setthe meterto measure 20 VDC In the power saver mode there is 20 VDC at pin6 of 125of the HVPS Y N A B A B C Go to FLAG and check the wiring from GOto FLAG 3 and check for an open circuit in the Control PWBto the HVPSfor an open the wiring circuit Check for an open circuit in the wiring from If there is no open circuit replace the the...

Page 176: ...CHARGE COROTRON P L 9 2 IPRECHARGE COROTRON TRANSFER COROTRON P L 8 4 DETACK COROTRON f CONTROLPWB I 12 98 CQ 26 HighVoltage Power Supply RAP 3 68 3001 ...

Page 177: ...oto FLAG 1and check the wiring betweenthe Control PWBand the lamp ballast for an open circuit If there is no open circuit replace the LampBallast Press Stop then Start The voltage between pins 6 and 3 of PII on the Control PWB goes from 24 VDC to 0 6 VDC I Replacethe Control PWB Replacethe lamp ballast If the problem still exists replace the exposure lamp D Connectthe multimeter t o PI5 5 Block an...

Page 178: ...ILLUMINATION SENSOR PL6 1 VIO 1 PL 1 4 1 RED 1 P21 I BLK I I BLK P22 I BLK I BLK EXPOSURE LAMP PL 6 1 12 98 CQ 27 Exposure RAP 3 70 3001 ...

Page 179: ...ly made copy Ensure that the copy is not dragged against the photoreceptor or fuser roll 8 Examinethe new copy 10318 inches 264mm circumference of the drum away from the lead edge Q Locate the exact endof the fused area o f the image by wiping the image with a finger 9 If there is a reprint of the lead edge information in the unfused area of the image then the problem is residual image This is cau...

Page 180: ......

Page 181: ...P9 8 DeveloperMaterial 4 33 REP9 9 ChargeIPrechargeCorotron 4 34 REP9 10 REP9 11 REP9 12 Fusing REP 10 1 REP 10 2 REP 10 3 R E P 10 6 REP 10 7 REP 10 8 R E P 10 9 REP 10 11 REP 10 12 REP 10 13 REP 10 14 REP 10 15 ransferl etack Corotron 4 35 Contamination Seal 4 36 Toner SensorAssembly 4 38 Fuser Heat Rod Fuser Roll Fuser Triac Fuser Drive Gear Thermistor Assembly PWB RT 1 Media Deflectors Oil Pad...

Page 182: ... THE CORRECTCOPIER CONFIGURATION REP 3 2 HIGH VOLTAGE POWER REPLACEMENT SUPPLY HVPS PARTS LlST ON PL 1 4 0 Step 3 E in REMOVAL Ensure that the screws are reinstalled for a proper electrical ground REMOVAL Route all High Voltage wires through the 1 WARNING DISCONNECTTHEPOWER appropriate cable ties making sure that CORD the HV vvjres are not stressed against sharp metal 2 REMOVETHE LEFTSIDE COVER 1 ...

Page 183: ...RING PARTS LIST ON PL 5 2 REMOVAL 4 FIGURE 2 REMOVE THE IDLER ROLLERS 1 WARNING DISCONNECT THE POWER CORD 2 REMOVE THE DOCUMENT HANDLER 3 FIGURE 1 REMOVE THE TRANSPORT PLATEN Figure1 Remove the Transport Platen Figure2 Removethe Idler Rollers REP 5 1 ...

Page 184: ... open for clarity to show the rib and the PUSHAT THE CENTER OF THE TRANSPORT PLATENUNTILTHE RIB SNAPS INTO THE SLOT THE RIB IS ALIGNED WITH THE SLOT PUSH THE TRANSPORT PLATENDOWN THROUGH 6TIC STRIP THE PLASTICSTRIP Figure 3 Install the Transport Platen slot Continued 12 98 REP 5 1 4 4 3001 ...

Page 185: ...ENSURE THE CORRECT INSTALLATION ENSURETHAT THE EDGE OF THE TRANSPORT PLATEN IS OVER THE EDGE OF THE HOUSING PULL THE TABS OF THE PLASTICSTRIP ON TOP OF 1 PLASTIC STRIP THE ROLLS Figure4 Ensurethe CorrectInstallation REP 5 1 ...

Page 186: ...HE UPPER REAR COVER FROM LEFTSIDE PARTS LIST ON PL 5 1 4 REMOVETHE PLATEN 5 REMOVETHE WASTE BOTTLE REMOVAL 6 FIGURE 1 REMOVETHE DRIVE PULLEYS 1 WARNING DISCONNECTTHE POWER CORD 2 REMOVETHE DOCUMENTHANDLER PULLEYS 2 Figure 1 Removethe Drive Pulleys Figure2 Remove the Bearingsfrom Left Side Continued REP 5 2 ...

Page 187: ...INSTALLTHE ACTUATORSAFTER THE ROLLSARE IN PLACEAND BEFORE REINSTALLINGTHE BEARINGS 2 FIGURE4 REINSTALLTHE BELT A REINSTALL THEBELT G REMOVETHE DOCUMENT B ENSURETHAT THE BELT IS IN THE PROPER POSITION Figure 3 Remove the Lower DocumentFeed Roll Figure 4 Reinstall the Belt 12 98 3001 4 7 REP 5 2 ...

Page 188: ...NT DRIVE MOTOR 3 FIGURE 1 REMOVE THE DOCUMENT DRIVE MOTOR 2 FIGURE 2 REINSTALLTHE BELT 1 WARNING DISCONNECTTHE POWER CORD REMOVE BELT C REMOVETHE DOCUMENT DRIVE MOTOR B REMOVE SCREWS 4 Figure 1 Removethe DocumentDrive Motor A REINSTALL B ENSURE THAT THE BELT IS IN THE CORRECT POSITION Figure2 Reinstall the Belt REP 5 3 ...

Page 189: ... THE ARROW BUTTONS ENTER THE CODE IS PRESSTHE Start BUTTON 4 ALLOW THE COPIER TO RUN FOR FOUR MINUTES TO PREPARE THE NEW LAMP FOR USE 5 PRESSTHE Stop BUTTON 6 PERFORM THE ELECTROSTATIC SERIES ADJ 9 2 PARTS LlST ON PL 6 1 REMOVAL 1 WARNING DISCONNECTTHE POWER CORD 2 REMOVETHE DOCUMENT HANDLER 3 REMOVETHE PLATEN 4 REMOVETHE EXPOSURELAMP 5 FIGURE 1 REMOVE THE LENS 1 FIGURE 2 THE CORRECT LENS POSITION...

Page 190: ...THE RETAININGCLIP COVERS THE UPPER AND LOWER REAR COVERSAND THE SEPARATOR GUIDES 2 REMOVE THE XEROGRAPHIC MODULE REP 9 1 3 FIGURE 1 PREPARE TO REMOVE THE MEDIA TRANSPORT MODULE B DISCONNECTTHE COROTRON LEADS Figure 1 Prepare to Removethe Media Transport Module REMOVETHE PWB Figure 2 Remove the Retaining Clip Continued 12 98 REP8 1 4 1o 3001 ...

Page 191: ... clean TRANSPORTASSEMBLY area toplace the assembly 5 FIGURE 3 PREPARE TO REMOVETHE MEDIATRANSPORTASSEMBLY VIEW FROM REAR k f REMOVETHE PIN Figure 3 Prepareto Removethe Media Transport Assembly TRANSPORT MODULE WHILE DOING THE STEP B Figure4 Removethe Media Transport Assembly Continued 12 98 3001 4 11 REP 8 1 ...

Page 192: ...REPLACEMENTIS THE REVERSE OF THE REMOVAL PROCEDURE 3 FIGURE 6 ENSURETHAT THE RETAINING CLlP IS INSTALLAS SHOWN TO PREVENT THE CLlP FROMSHORTING TO THE DRIVE MOTOR CONTROL PWB VIEW INSIDE OF THE COPIER Figure 5 Align the Gears Figure6 Correct RetainingClip Installation REP8 1 ...

Page 193: ...OWER REAR COVERS AND THE SEPARATOR GUIDES REMOVETHE XEROGRAPHIC MODULE REP 9 1 REMOVETHE MEDIA TRANSPORT MODULE REP 8 1 FIGURE 1 PREPARETO REMOVETHE UPPER MEDIA FEED ROLL MOVETHE FABRIC REMOVENUT RFMOVF REMOVENUT 1 GUIDE PLATE FUSER PRESSURE AND MOVETHE WIRE PLATE Figure1 Prepareto Removethe Upper Feed Roll Continued 12 98 3001 4 13 REP 8 2 ...

Page 194: ... Continued 6 FIGURE 2 PREPARETO REMOVE THE UPPER MEDIA FEED ROLL REMOVESCREWS 2 MOVETHE CHAIN ONEEACHEND GUARD Figure 2 Prepareto Removethe Upper Media Feed Roll Continued REP 8 2 4 14 3001 ...

Page 195: ...E UPPER MEDIA FEED ROLL Figure3 Removethe Upper Media Feed Roll REPLACEMENT Be careful not to damage the actuator arm on the Prefeed Sensor Ensure that the Brake Assembly is installed correctly Refer to the Removal Figure2 REP 8 2 ...

Page 196: ...NING DISCONNECTTHE POWER 6 FIGURE 1 REMOVE THE LOWER MEDIA CORD FEED ROLLS 2 REMOVE THE RIGHTAND LEFT SIDE COVERS THE UPPERAND LOWER REAR COVERS AND THE SEPARATOR GUIDES A PUSH SPRING IPUSH THE A TORSION SPRINGS TORSION INSTALLTHE SPRING WHILE SPRING 4 DOINGTHE PLACES REMOVE THE I MEDIA IDLER ROLL SHAFT 4 PLACES I Figure 1 Removethe Lower Media FeedRolls Figure 2 Reinstallthe Lower Media FeedRolls...

Page 197: ...VAL 1 WARNING DISCONNECTTHE POWER CORD 2 REMOVE THE RIGHTAND LEFT SIDE COVERS THE UPPERAND LOWER REAR COVERS AND THE SEPARATOR GUIDES 3 REMOVEXEROGRAPHICMODULE REP 9 1 MOVE THE FABRICGUIDE c REMOVE MEDIA GUIDE PLATE REMOVE FUSER PRESSUREPLATE URNAROUND AFFLE BOTH SIDES RETAINERRING Figure2 Prepareto RemoveMotion Sensor Figure 1 Prepareto RemoveMotion Sensor Continued 12 98 3001 4 17 REP 8 4 ...

Page 198: ...VE MOTION SENSOR A REMOVE RETAINER RINGS 2 ONE EACH END Figure 3 Prepareto Remove Motion Sensor 10 FIGURE4 REMOVETHE MOTION SENSOR STEP 10A Note the orientation of the motion sensor when removing for proper replacement BAFFLE Figure 4 Removethe Motion Sensor REP 8 4 ...

Page 199: ...OVETHE FABRICGUIDE positioned toward the back of the copier REMOVETHE RETAINING ROD FABRICGUIDE OUT OF THE SLOT SLOT L Figure 1 Removethe FabricGuide to avoid damage to the fabricguide and possible mediajams Install the retaining rod on thisside 1 FIGURE 2 INSTALLTHE RETAINING ROD AND THE WEIGHT BAR INTO THE FABRIC GUIDE 2 THE REMAINDER OF THE REPLACEMENTIS THE REVERSEOF THE REMOVAL PROCEDURE INST...

Page 200: ...2 REMOVE LATCHCLIPS ON BOTH LOWERTHE ENDS OF THE LATCHINGCOVER REMOVAL 1 WARNING DISCONNECTTHE POWER CORD 2 REMOVETHE SEPARATOR GUIDES 3 REMOVETHE RIGHTAND LEFTSIDE COVERS MOVETHE MOVETHE LATCHING LATCHCLIPS COVERTO THE UP POSITION Figure1 Removethe LatchClips Continued 12 98 REP9 1 4 20 3001 ...

Page 201: ... THE RIGHTSIDE A DISCONNECT REMOVE PlJ37 Figure2 DisconnectElectricalConnectoron the RightSide 5 FIGURE3 DISCONNECT ELECTRICAL CONNECTOR ON THE LEFTSIDE REMOVE LATCH PLASTIC COVER Figure 3 Disconnect Electrical Connectors on the LeftSide Continued REP 9 1 ...

Page 202: ...he assembly 6 FIGURE 4 REMOVETHE XEROGRAPHIC MODULE 0TheFuser may be hot Usea cloth when supporting the center of the module Cover the Photoreceptor Drum with a light shield to prevent damage 0STEP6 D Themodule is heavy and it is difficult to handle Be careful when removing the module 12 98 REP 9 1 4 22 3001 ...

Page 203: ...EMOVAL 9 1 1 FIGURE 2 REINSTALLTHE Cover the Photoreceptor Drum with a PHOTORECEPTORASSEMBLY 1 WARNING DISCONNECTTHE POWER light shield to prevent damage 2 THE REMAINDER OF THE REPLACEMENTIS FIGURE 1 REMOVETHE THE REVERSEOF THE REMOVAL PHOTORECEPTORDRUMASSEMBLY CORD REMOVE 2 ONE EACH END DRUM A INSTALLTHE LEFTSIDE OF THE MOVE THE BEARING PHOTORECEPTOR ASSEMBLY Figure2 Reinstallthe PhotoreceptorDru...

Page 204: ...VETHE XEROGRAPHIC MODULE REP9 1 REMOVE SCREWS 3 Figure 1 Remove PhotoreceptorDrumShaft 1 FIGURE 2 INSTALL PHOTORECEPTOR DRUM SHAFT QSTEP IA Ensure that the top of the drum box is up before opening the box QSTEP 1D Theend shields 2 must be raised in order to position the Drum shaft end plates against the Drum fully QSTEP 1D Wheninstalling the drum shaft be sure to tighten the three retaining screws...

Page 205: ... extrusion Replacethe seal if it is damaged Apply a light coating of zinc stearate to the photoreceptor drum and the cleaning blade 3 INSTALL PHOTORECEPTORDRUM ASSEMBLY INXEROGRAPHIC MODULE REP9 2 4 FIGURE 4 REMOVETHE STEARATE FROMTHE PHOTORECEPTORDRUM Q STEP4A Compressthe solenoid plunger so that the cleaner blade contacts with the photoreceptor drum 5 INSTALLXEROGRAPHIC MODULE REP 9 1 6 PERFORMT...

Page 206: ...lade assembly is spring loaded Use care when removing the transition gear AQ REMOVE Figure1 RemoveTransition Gear and Weight 4 FIGURE 2 REMOVETHE CLEANER BLADE ASSEMBLY OVE B EMOVECLEANER BLADEASSEMBLY 5 FIGURE 3 REMOVETHE CLEANER BLADE REMOVE THE CLEANER BLADE Figure2 Removethe Cleaner Blade Assembly A REMOVE BLADE SEALASSEMBLY RETAINERS 3 Figure 3 Removethe Cleaner Blade 12 98 REP 9 4 4 26 3001 ...

Page 207: ... that the holden are completely BOTTOM OF SLOT Figure4 Install the Cleaner Blade Figure 4 It is acceptable for the blade seal assemblyand retainer to extend over the end of the extrusion MOVE FULLY AGAINST THE a INSTALL THE CLEA BLADE SEAL BLAD ASSEMBLY NER 1 E Figure 5 Install the PlasticSeals STEP3B Do not touch the wiping edge of the cleaner blade withyour fingen 3 FIGURE 6 INSTALLTHE CLEANER B...

Page 208: ...a toplace the assembly 1 WARNING DISCONNECT THE POWER CORD 2 REMOVE THE LEFT AND RIGHT SIDE COVERS AND THE UPPER REAR COVER DISCONNECT 5 FIGURE 2 REMOVETHE DEVELOPER MODULE Q STEP5 B Whenloosening ensure that the screw is loosenedenough that the end of the screw is inside the bracket to avoid interference when removing the developermodule Q LOOSEN SCREWS 2 ONE EACH END Figure2 Removethe DeveloperM...

Page 209: ...stalled MODULETO RESTONTHE BAR AND HOLDWHILE ROTATETHE GEAR TWO DOINGTHE STEPS B CAND D MORE REVOLUTIONSTO REMOVETHE REMAINDEROF THE DEVELOPER ROTATETHE GEAR UNTIL THE DEVELOPERIS CLEARED FROMTHE MAGNETICROLL MAGNETICROLL L WIPE YOUR FINGER ACROSS THE ENTIRE LENGTHOF THE SURFACE Figure3 Cleanthe Developerfrom the Magnetic Roll Continued REP 9 5 ...

Page 210: ...VELOPER MODULE IS BEING INSTALLED PROCEEDTO STEP 4 DEVELOPER Figure4 Installthe DeveloperModule STEP4 A New developer modulesare shipped with the toner dispense soleniod not installed The toner dispense solenoid must be installed before installing the toner cartridge 4 IFA NEW DEVELOPER MODULE HAS BEEN INSTALLED PERFORMTHE FOLLOWING A INSTALLTHE TONER DISPENSE SOLENOID REP 9 6 B PERFORMTHE ELECTRO...

Page 211: ...RNING DISCONNECTTHE POWER CORD SCREW 3 FIGURE 1 REMOVETONER DISPENSE SOLENOID DO NOTloosen the screw Loosening the screw may cause binding of the solenoid REMOVESCREWS 2 DISCONNECT Figure 1 Removethe Toner Dispense Solenoid REPLACEMENT 1 ADJUST THE TONER DISPENSESOLENOID ADJ9 3 12 98 3001 4 31 REP9 6 ...

Page 212: ... 1 FIGURE 2 REPLACETHE RETURNSPRING 9 6 ARM THE REMOVE DISPENSEARM Figure1 Removethe ReturnSpring B ATTACH HOOK NSTALL THESPRING IS NOTCROSSED 2 REPLACETHE TONER DISPENSESOLENOID 3 ADJUSTTHE TONER DISPENSESOLENOID ADJ 9 3 DISPENSE ARM Figure 2 Replacethe ReturnSpring I J R S M IMI I 12 98 REP9 7 4 32 3001 ...

Page 213: ...la item 13 is located against the 6 frame or the drive will not occur a 1 INSTALL THE DEVELOPER MODULE REP 9 5 b 2 INSTALL THE DEVELOPER BY POURING EVENLY END TO END AS THE MAIN C MOTOR IS TURNED BY HAND IN THE DIRECTION INDICATED BY THE ARROW ON THE FAN RECORD THE DEVELOPER MATERIAL BATCH NUMBER ONTHE MACHINE LOG REINSTALL THE DRY INK TONER CARTRIDGE ADJUST THE TONER DISPENSE SOLENOID ADJ9 3 PERF...

Page 214: ...ARTS LISTON PL9 2 3 REMOVETHE XEROGRAPHIC MODULE REMOVAL REP9 1 4 FIGURE 1 REMOVETHE 1 WARNING DISCONNECTTHE POWER CHARGEIPRECHARGECOROTRON CORD A MOVETHE RETAINERCLIPS PRECHARGE COROTRON Figure 1 Removethe Charge1PrechargeCorotron REPLACEMENT 1 PERFORMTHE ELECTROSTATICSERIES ADJ 9 2 12 98 REP9 9 4 34 3001 ...

Page 215: ...LIST ON PL8 4 REMOVINGTHE TRANSFEW DETACK COROTRON REMOVAL STEP2 Use caution and do not damage the drum when removing the transfer1 1 WARNING DISCONNECTTHE POWER detack corotron CORD 2 FIGURE 1 REMOVETHE TRANSFER1 DETACK COROTRON OSENSCREW ENSURETHAT THE RUBBERSEALIS BETWEENTHE CHANNELandthe corotron Figure1 Removethe Transfer1DetackCorotron 12198 3001 4 35 REP9 10 ...

Page 216: ... VACUUM THE CLEANING AUGER AND THE AREA WHERE THE SEAL WILL BE INSTALLED REPLACEMENT 1 FIGURE 1 PLACETHE NEW CONTAMINATIONSEAL INTHE XEROGRAPHIC MODULE QSTEP 28 Ensure that the seal stays againstside of the xerographicmodule 2 FIGURE 2 INSTALLTHE CONTAMINATION SEAL u PLACE THE SEAL IN THE MODULEAND AGAINST THE SIDEOF THE MODULE ADHESIVE OFF REMAINING FROM THE DAMAGED Figure1 Install the Contaminat...

Page 217: ...ATO the cleaning blade shouldbe less then 3 EITHERENDOFTHECLEANINGB D E in 76 mm long and 3 16 in 4 mm ASSEMBLY high There should be no raised areas within 12 in 300 mm from either end of the cleaningblade 3 FIGURE 3 CHECK THE SEAL FOR CORRECT INSTALLATION CHECKFOR RAISED AREAS ON THE SEAL Figure3 Checkfor the Proper Installation REP 9 11 ...

Page 218: ...Removethe Toner Sensor Assembly l z q l REPLACEMENT NOTE Do not force the TonerSensor into the hole I f the sensor does not go in easily order a new sensor INSTALLTHE TONER SENSORASSEMBLY INSTALLTHE CLEAR PLASTICCOVER INSTALLTHE PICK OFF BAFFLEWITH THE CORRECTSIDE UP INSTALLTHE DEVELOPER MODULE INSTALLTHE DEVELOPER BY POURING EVENLY END TO ENDWHILE TURNING THE MAIN MOTOR BY HAND IN THE DIRECTIONIN...

Page 219: ...while removing it may aid getting the 1 WARNING DISCONNECTTHE POWER connector through the holes CORD WHITE CONNECTOR 3 REMOVETHE OIL DISPENSEASSEMBLY REP 10 9 0 STEP5 J Before doing the StepJ straighten the white lead on the Heat Rod to allow easier removal DISCONNECT Figure 1 Removethe Heat Rod REMOVE B DISCONNECT STEP51 Oil from your fingencan damage the heat rod Weargloves or wrapa sheet of pap...

Page 220: ...enreinstalling the 2 screws ensure that the head of the screws fit into the hole in the Fuser Roll WARNING There will be a time delay between the time the code lo is entered and the time the motor starts to turn The motor will not start until the fuser is at the correct temperature Q Enter diagnosticmode Enter the code lo and allow the copier to run for 15minutes to allow the fuser oil to conditio...

Page 221: ...t thermostatas shown Theoverheat thermostatmust be in the upposition towardstheCleaning Blade Solenoid weight Theoverheat thermostat connecton canbe interchanged with no effect on their function 2 FIGURE3 INSTALLTHE FUSER BEARING 3 ADJUST THE CLEANING BLADESOLENOID ADJ 9 1 4 INSTALLTHE XEROGRAPHIC MODULE REP 9 1 5 INSTALLTHE OIL DISPENSERASSEMBLY REP 10 9 6 ADJUST FUSERTEMPERATURE ADJ 10 1 PUSHTHE...

Page 222: ...cmodule REPLACEMENT STEP 6C FIGURE 1 Wheninstalling a new fuser roll or reinstalling the fuser roll removed in thisprocedure be careful not to damage the roll while installing the roll through side frame of thexerographicmodule STEP 6 A FIGURE 1 Whenreinstalling Q the 2 screws ensure that the head of the screw fits into the hole in the Fuser Roll 1 REINSTALLTHE FUSER ROLL REP 10 2 2 REINSTALLTHEHE...

Page 223: ...onfigurationsof the fuser triacare available to the field and can be installedin the same way and function the same Figure 1 shows the two configurations 1 COVER THE ENTIRESURFACEWHERE THE TRlAC MOUNTS TO THE FRAME WITH A FILM OF THERMAL COMPOUND Figure 1 FuserTriac 12 98 3001 4 43 REP 10 3 ...

Page 224: ...SCONNECTTHE POWER CORD 2 REMOVE THE FUSER ROLL REP 10 2 3 FIGURE 1 REMOVE THE FUSER DRIVE GEAR QStep 3A FIGURE 1 TheShiny side of the reflector must be facing towardsthe Fuser Drive Gear when reinstalled F REMOVE B FUSER DRIVE REMOVE GEAR Figure1 Removethe Fuser Drive Gear REP 10 3 ...

Page 225: ...DE COVERS AND THE SEPARATOR GUIDES 4 REMOVEXEROGRAPHICMODULE REP The h e r roll may be hot REPLACEMENT 1 ADJUST THE FUSERTEMPERATURE ADJ10 1 Q Lightly lubricate the Fuser Roll with Silicon Oil in the area where the Thermistor comes in contact with the roll TOR 5 FIGURE 1 REMOVE THE THERMIS ASSEMBLY PWB RTI I Figure I Removethe Thermistor Assembly 12 98 3001 4 45 REP 10 7 ...

Page 226: ...ON PL 10 3 REMOVAL 1 WARNING DISCONNECTTHE POWER CORD 2 REMOVETHE OIL DISPENSEASSEMBLY REP 10 9 Clips with care in order to avoid bending them 3 FIGURE 1 REMOVETHE MEDIA DEFLECTORS RELEASETHE MEDIA REMOVE MEDIA DEFLECTORS 2 Figure1 Removethe Media Deflectors Continued REP 10 8 ...

Page 227: ...DEFLECTORS INSTALL MEDIA DEFLECTOR 2 LIFTTHE EDGE OF INSTALL MEDIA THE STRIPPER DEFLECTOR FINGERS UNDER THE STRIPPER FINGERS WHILE DOING THE STEP B VIEW FROM THE BACK OF THE OIL DISPENSEASSEMBLY Figure 2 Installthe Media Deflectors ENSURETHAT THE CLlP IS ATTACHED UNDER THE EDGE Figure3 Installthe Media DeflectorClips REP 10 8 ...

Page 228: ...REMOVAL STEP3 C Handle the Oil Dispense Asserntdy withcare to avoid bending the 1 WARNING DISCONNECTTHE POWER stripper fingersand the media CORD deflectors PUSHWHlLE DOING THE STEP C LOWERTHE MEDIA FEED INSHELF THE TRANSPORT CATCHINGCOVER AND THE FRONTCOVER Figure 1 Removethe Oil Dispense Assembly Continued REP 10 9 12 98 4 48 3001 I ...

Page 229: ...hing the roll while installing the assembly 3 FIGURE 3 REINSTALL THE RIGHT SlDE OF THE OIL DISPENSEASSEMBLY STEP3 A To avoid damage to the stripper fingers or the fuser heat roll keep the oil dispense assembly positioned up against the bracket as shown in Figure 2 Keep the oil dispense assembly as close to the fuser roll without touching the roll while installing the assembly INSTALLTHE OIL DISPEN...

Page 230: ... bending the stripper fingers and the media deflecton 2 REMOVETHE OIL DISPENSEASSEMBLY REP 10 9 3 FIGURE 1 REMOVETHE OIL PADS REMOVETHE B MOVE THE WICK A MOVE THE PLASTIC COVER Figure 1 Removethe Oil Pads inch 14mm 1 FIGUREZ INSTALLTHENEWOILPADS Q STEP2A Ensure that the edge of the plastic cover is under the edge of the extrusion 2 AND WICK UNDER EXTRUSION Figure 2 Installthe New Oil Pads Continue...

Page 231: ...astic cover is lifted too far the narrow edge will come out from under the extrusion edge LIFTTHE PLASTIC OVE THE PLASTIC EDGE OF THE EXTRUSION FULL LENGTH WHILE DOING THE STEP B FOLDTHE WlCK OVER THE OIL PADS FULL LENGTH WHILE DOING THE STEP B Figure3 Insertthe Wick Edge Under the PlasticCover Figure4 Installthe PlasticCover Over the Oil Pads 12 98 3001 4 51 REP 10 11 ...

Page 232: ... the stripper fingersand the media deflectors 2 REMOVETHE OIL DISPENSEASSEMBLY REP 10 9 1 WARNING DISCONNECTTHE POWER 3 REMOVETHE OIL DISPENSE ROLL CORD ASSEMBLY REP 10 13 4 FIGURE 1 REMOVETHE OIL PADS MOVE THE WICK A MOVE THE PLASTIC COVER Figure1 Removethe Oil Pads Continued 12 98 REP 10 12 4 52 3001 ...

Page 233: ...NSTALLTHE WICK EDGE WlTH installing the rubber retainer ensure THE NARROW PLASTICSTRIP that the rubber retainer is approximately the same length as the wick Cut any excessoff INSTALLWICK EDGE WlTH THE NARROW PLASTICSTRIP UP ASTlCSTRIP UP INSTALLTHERUBBER RETAINER Figure3 Installthe Wick Edgewith the NarrowPlastic Strip Continued 12 98 3001 4 53 REP 10 12 ...

Page 234: ...lCK UNDER EOF THE EXTRUSION 3 FIGURE 5 INSERTTHE WlCK EDGE UNDER THE PLASTICCOVER STEP 3 B If theplastic cover is lifted too far the narrow edge will come out from under the extrusionedge LIFTTHE PLASTIC FOLDTHE WlCK OVER THE OIL B I INSTALLTHE EDGEOF THE OIL PADS 2 UNDERTHE EDGE q r OF THE EXTRUSION FULL LENGTH v PADS FULL LENGTH WHILE DOINGTHE STEP B Figure 5 Insertthe Wick Edge Under the Plasti...

Page 235: ...HE OIL PADS 5 REINSTALLTHE OIL DISPENSE ROLL ASSEMBLY REP10 13 6 REINSTALLTHE OIL DISPENSEASSEMBLY MOVE THE PLASTIC COVER PLASTICCOVER UNDER THE EDGE OF THE EXTRUSION FULL LENGTH Figure6 Installthe PlasticCover Over the Oil Pads 12 98 3001 4 55 REP 10 12 ...

Page 236: ...NT care to avoid bending the stripper fingen and the media deflecton 2 REMOVETHE OIL DISPENSEASSEMBLY REP Q Install the black end of the oil dispense roll assembly in the end of the oil dispense assembly that has the black bracket 3 FIGURE 1 REMOVETHE OIL DISPENSE ROLLASSEMBLY BQ REMOVE THE OIL Figure 1 Removethe Oil DispenseRoll Assembly REP 10 13 ...

Page 237: ...R CORD CAUTION FUSER MAY B E HOT ALLOW FUSER TO COOL BEFORE REMOVING THE DISPENSER ASSEMBLY 2 FIGURE 1 R E M O V E OIL DISPENSER ASSEMBLY CAUTION HANDLE THE OIL DISPENSER ASSEMBLY WITH CARE TO AVOID BENDING THE STRIPPER FINGERS B REMOVE THE DISPENSER ASSEMBLY OIL A REMOVE SCREWS 4 Figure 1 Removethe DispenserAssembly 12 98 3001 4 57 REP 10 14 ...

Page 238: ...1 Remove Oil Dispenser Figure2 Remove Oil Pads NOTE Ensure that the Fuser Roll screw heads clear the oil dispenseassembly bracket NOTE If an old oil wick is used gently scrape it with a piece of 030 inch shim stock or feeler gauge material and wipe the wick witha towel NOTE When a new wick is installed or if the old wick is dry prime it with fuser oil prior to use To prime the wick rub the wick su...

Page 239: ...pier t o return t o the Power Saver Modefrom the Run Mode lntroduction The timeout intervalshould be set t o the requirements of the customer The time is preset by manufacturing for 1 minute The time interval can be set from 45 secondst o 3 112 minutes Adjust 1 ENTERTHE DIAGNOSTICMODE 2 USINGTHE OR BUTTONS ENTERTHE CODE I PRESSTHE Start BUTTON Qlncreasing the value displayedwill increasethe runtim...

Page 240: ...CUSTOMER S 20 POUND USO 80 GSM RX 6 THE ARROW ENTER BOND PAPER CODE 24 PRESSTHE Start BUTTON ALIGN 0 REFERENCEMARKS COeY TEST PATTERN ONE HALFOF THE UNlT LINES EEEEEEEEEE33331 3333333333EEEEE 3333333333EEEEE Vertical 3333333333EEEEE Mag Scale h mFnmfel B a I i allh COPY REGISTRATION MARKSMUST BE h rnFnmfel WITHIN ONE HALFOF a 1 111 n iE ellh THE UNlT LINESOF I 1 1317 I L THE TEST PATTERN 1 Check R...

Page 241: ...E rn IT TEST PATTERN I A 1 ADJUST BUTTON WTTON Eachincrementwill change the lead edge byapproximatelyll8 inch 3 17 mm The button willmake the leadedge longerandthe button will make the leadedge shorter FIGURE 1 USETHE A BUTTON IN ORDER TO MOVE REGISTRATIONTO THE LEFT OR THE BUTTON IN ORDER TO MOVE IT TO THE RIGHT PRESSTHE Start BUTTON TO ENTERTHE NEW SETTING EXlTTHE DIAGNOSTIC MODE PERFORM THE CHE...

Page 242: ...ATION 5 ENTER THE DIAGNOSTICMODE 6 USINGTHE O R V BUTTONS ENTER CODE 2 PRESSTHE Start BUTTON Q The setting of number5 will equal 1 25 inches 32 mm Eachnumberover or under 5 will change the leadedge by 0 25 inch 6mm The larger the number the larger the leadmargin 3a 22222 2 3333333333 EEEEEEEEEE 3333333333 I EEEEEEEEEE 3333333333 EEEEEEEEEE 3333333333 EEEEEEEEEE 3333333333 3333333333 EEEEEEEEEE 333...

Page 243: ...oidsa twist inthe assemblywhich couldresult inan improper 0 050 inch 1 2 mm gap 3 MANUALLY COMPRESSTHE PLUNGEROF THE SOLENOID FULLYAND HOLD 4 CHECK FOR 0 050 f0 005 01 2 mm k0 1 mm BETWEENTHE PLUNGERAND THE WEIGHT A PLACE A NUT DRIVER HANDLE AS SHOWN Figure 1 Positionof Nut Driver I M I Adjustment 1 FIGURE 2 ADJUST THE CLEANER BLADE SOLENOID CHECK FOR 0 050 0 005 1 2 rnrn f0 1mm Figure2 Adjust the...

Page 244: ...yused Donotmake further adjustments at this time 1 USEDPHOTORECEPTORDRUM RUN ONE COPY AND ALLOW THE COPIERTO GO INTO LOW POWER MODE NEWPHOTORECEPTORDRUM RUN 25 FEET 7 6 meters OF COPY AND ALLOW THE COPIERTO GO INTO LOW POWER MODE 2 THOURGHLY CLEANTHE COROTRONSAND LENS 3 REMOVETHE FOLLOWING A DOCUMENTHANDLER B LEFTSIDE COVER C RIGHTSIDE COVER D UPPER REARCOVER 4 REMOVE DEVELOPER MODULE REP9 5 5 FIG...

Page 245: ...drum Thisestablishes shown in Fiaure 3 Position the the correctdistancebetween theprobe and thephotoreceptor drum Remove thepaper being careful not to disturb theposition of theprobe POSITION THE ELECTROMETERPROBE IN THE MIDDLE OF THE VIEW FROM REAR INSTALL UPPER REAR COVER INSTALLTOOL 600T91616 Figure2 Installthe ElectrometerProbe electromet meter and the leads this way for the remainderof the pr...

Page 246: ...ure 3 of this procedure shows proper position when performing the Electrostatic Series 1 1 FIGURE 4 ADJUST PRECHARGEAND DETACK COROTRON VOLTAGE TheElectrometer meter and the leads are shown in this position only for clarity Figure 3 of this procedure shows proper position when performing the Electrostatic Series LEADTO TP2 12 FIGURE 5 ADJUST TRANSFER COROTRONVOLTAGE DMM 6OOTl6l TO TP 4 Figure4 Adj...

Page 247: ...GE POWER SUPPLY BATTERY SELECT THE LIGHT READ POSITION AND THE ON POSITION Figure6 Connectingthe Electrometer TheElectrometer meter and the leads 15 PRESS THE Stop BUTTON are shownin thisposition only for clarity Figure3 of thisprocedure Continued shows proper position when performing the ElectrostaticSeries 14 FIGURE 7 ADJUST CHARGE VOLTAGE If the voltage cannotbe set to specification refer to Ch...

Page 248: ...a A ENTERTHE CODE 5 THEN PRESSTHE value that is 0 020to 0 050 VDC Start BUTTON higher than the value of set point 9 bit is more than 0 200 VDC 0 back B SCROLLT0 9 AND PRESSTHE Start to the Step D BUTTON C AFTER 3 MINUTES RECORDTHE E SCROLL DOWN FROM 9 STOPPINGAT AVERAGE METER READING EACHSET POINT 8 7 6 AT EACHSET POINT PRESSTHE Start BUTTON WAIT 15 SECONDSAND NOTETHE METER Leave the PEAK HOLD fun...

Page 249: ...FOR THE TONER CARTRIDGETO ROTATE 114 REVOLUTION 5 PRESSStop 6 IF THE ELAPSEDTIME IN STEP4 IS BETWEEN 30AND 60 SECONDS THERE IS NO NEED FOR AN ADJUSTMENT ADJUST 7 REMOVE THE TONER CARTRIDGE QLoosen the screws enough that the solenoid will move freely 8 FIGURE 1 ADJUST THE TONER DISPENSE SOLENOID 9 REINSTALLTHE TONER CARTRIDGE Ensurethe groundclip ismakinggood contact with metal rjng on the endo f t...

Page 250: ...SITY OF THE 70G5 PARAGRAPH IS BETWEEN PARAGRAPHS 24 0 AND 31 2 ON THE 82E5040 TEST PATTERN a IF THE DENSITY IS LESSTHAN 24 0 GOTO STEP 7 b IF THE DENSITY IS GREATER THAN 31 2 GO TO STEP8 7 INCREASETHE DENSITY a ENTER DIAGNOSTIC ENTERTHE CODE 41AND INCREASETHE VALUE BY 1 b SCROLLTO CODE 47 AUTOMATIC TONE UP 1 EXlTTHE DIAGNOSTICMODE 2 LOOSENAND LIFTTHE RIGHT SIDE OFTHE UPPER REAR COVER TO VIEW THE T...

Page 251: ... Temperature Probe Set Adapter Plugs Q Thisprocedure must beperformed after the machinebecomesready PROBETOTHE DMM 1 FIGURE 1 CONNECTTHE THERMAL Q Ensurethat the fuser thermistor RT1 isinpositivecontact with the fuser roll Figure 1 Connectthe Thermal Sensor t o the Temperature Probe JACK TEMPERATURE PROBE Figure 2 ConnectTemperature Probet o DMM Continued 12 98 3001 4 71 ADJ 10 1 ...

Page 252: ...EFORE BEGINNINGTHE TEMPERATURE READINGS 5 FIGURE 3 CHECK THE FUSING TEMPERATURE CAUTION TheMetal strips of the temperatureprobe must be oriented verticallyin order to avoid scratching the surface of fuser roll A CHECK 149 2 Q STEP 5 B Press the temperature sensor firmly to the surface of the fuser roll for an accurate reading STEP 5 C The 149 22 reading on the 200 mV scale is 149 C ADJUSTMENT 5 PR...

Page 253: ...DE AND MEDlA FEED PL 8 3 COROTRONS AND DRIVES PL 8 4 COROTRONS XEROGRAPHICS PL 9 1 PHOTORECEPTORDRUM PL 9 2 PHOTORECEPTORMODULE PL 9 3 PHOTORECEPTORDRUM CLEANING PL 9 4 DEVELOPER MODULE FUSING AND COPY TRANSPORTATION PL 10 1 FUSER PL 10 2 FUSER COMPONENTS PL 10 3 OILER PL 10 4 HIGH VOLUME OILER TAG 85 COVERS PL 14 1 REAR COVER PL 14 2 LEFT SIDE COVER PL 14 3 RIGHT SIDE COVER PL 14 4 MEDIA FEED IN ...

Page 254: ...Parts Lists 12 98 5 2 3001 ...

Page 255: ...ded Common Hardware The common hardware is listed in alphabetical order by the letter or letters used to identify each item in the part number listing and in the illustrations Dimensions are in millimeters unless otherwise identified Part Number Index This index lists all the spared parts in the machine in numerical order Each number is followed by a referenceto the parts list on which the part ma...

Page 256: ...he parts description indicates that the part configuration has been updated Check the change Tag index in the General lnformation section of the Service Data for the name and purpose of the modification In some cases a part or assembly may be spared in two versions with the Tag and without the Tag In those cases use whichever part is appropriate for the configuration of the machine on which the pa...

Page 257: ...n before the part was changed by the Tag A Tag number within a circle pointingto an item numbershowsthat the part has been changed number within the circle Figure 2 by the tag number within the circle Figure 1 Informationon the modification is in the Change Tag Index Figure 2 Without Tag Symbol Figure 1 With Tag Symbol 12198 Parts Lists 3001 5 5 Symbology ...

Page 258: ...shaded bar shows that the entire the tag number within the circle Figure 3 Information on the modification is in the Change drawing was the configuration before being changed by the tag number within the circle Tag Index Figure 4 Figure 3 Entire Drawing With Tag Symbol Flgure 4 Entire DrawingWithout Tag Symbol Parts Llsts 12 98 Symbology 5 6 3001 ...

Page 259: ...833 127E2360 3 11OP61609 4 127K7242 5 140K15953 6 413W15555 7 7E3980 8 7E4010 Descrlptlon SCREW MAlN DRIVE MOTOR 60HZ MAlN DRIVE MOTOR 50HZ AC INTERLOCK SWITCH DOCUMENTDRIVEMOTOR REP 5 3 DOCUMENT DRIVE PWB SPLIT BUSHING IDLER GEAR GEAR 1 4PLACES Parts Lists PL 1 I ...

Page 260: ...NTROL PANEL LABEL 6OHZ USO CONTROL PANEL LABEL FRENCH XL CONTROL PANEL LABEL GERMAN XL CONTROL PANEL LABEL ITALIAN XL CONTROL PANEL LABEL DUTCH XL CONTROL PANEL LABEL FINNISH XL CONTROL PANEL LABEL DANISH XL CONTROL PANEL LABEL SWEDISH XL CONTROL PANEL LABEL NORWEGIAN XL CONTROL PANEL LABEL PORTUGESE XL CONTROL PANEL LABEL SPANISH XL CONTROL PANEL LABEL GREEK XL Parts 1 s t PL 1 2 12 98 5 8 3001 ...

Page 261: ...T NOT SPARED 5 707W1651 TRlAC 60HZ REP 10 3 TRIAC O H Z REP io 3j TRlAC ALTERNATE 50HZ TRlAC ALTERNATE 50HZ POWER CORD GFI 60HZ POWER CORD XL 240V POWER CORD 50HZ 220V POWER CORD GFI XL THERMAL FUSE 6OHZ ONIOFF POWER SWITCH AC POWER OUTLET 60HZ SCREW NOTE THE FOLLOWING HARNESSES ARE NOW AVAILABLE 152K8863 HVPS HARNESS 152K8874 DC RIGHT FRAME HARNESS 152K11291 DC LEFT FRAME HARNESS Parts Llsts PL 1...

Page 262: ...LTAGE POWER SUPPLY REP 3 2 CONTROL PWB ASSEMBLY COPY COUNT METER PWB GUIDE EXPOSURE LAMP BALLAST SLO BLO FUSE 2 0 AMP 60HZ SLO BLO FUSE 1 0AMP 50HZ CONTROL PWB REP 3 1 LOW VOLTAGE POWER SUPPLY LOW VOLTAGE POWER SUPPLY ALTERNATE USO LOW VOLTAGE POWER SUPPLY ALTERNATE Parts Lists PL 1 4 ...

Page 263: ... 1 PART OF XEROGRAPHIC MODULE ASSEMBLY REF PL 10 1 item 1 2 MACHINE COOLING PI0 PL 1 5 item 1 3 XEROGRAPHIC FRAME PI0 PL 1 5 item 1 4 600K52780 AIR FLOW MANIFOLD KIT 5 AIR FLOW MANIFOLD PI0 PL 1 5 item 4 12 98 Parts Llsts 3001 5 11 PL 1 5 ...

Page 264: ...ROGRAPHIC MODULE ASSEMBLY REF PL 10 1 item 1 COOLING FAN ASSEMBLY COOLING FAN SEAL PI0 PL 1 6 item 2 FILTER COVER FILTER DAMPER OZONE FILTER FILTER HOUSING TRANSPORT LATCHING COVER INTERLOCKSWITCH XEROGRAPHIC FRAME PI0 PL 1 6 item 1 Parts Lists PL 1 6 ...

Page 265: ...OUSING Pi0 PL 5 1 item 1 RIGHT END CAP LEFT END CAP PLASTIC STRIPPER GROUND CLlP IDLER ROLL SUPPORT IDLER ROLLER REP 5 1 FLAT SPRING REP 5 1 IDLER SHAFT REP 5 1 STATIC ELIMINATORCLlP STATIC ELIMINATOR TRANSPORT PLATEN DOCUMENT HANDLER FRAME PI0 PL 5 1 item 1 3 18 PLACES 0000007A KER Parts Lists PL 5 1 ...

Page 266: ...FEED ROLL REP 5 2 PLATEN GROUND CLIP DOCUMENTTRANSPORTDRIVE BELT DRIVE PULLEY SCREW REAR DOCUMENT SENSOR ASSEMBLY FRONT DOCUMENTSENSOR ASSEMBLY STATIC ELIMINATOR SWITCH ACTUATOR SWITCH ACTUATOR REAR DOCUMENT SENSOR PI0 PL 5 2 item 8 FRONT DOCUMENTSENSOR PI0 PL 5 2 item 9 Parts Lists PL 5 2 ...

Page 267: ...NS REP 6 2 LEFT EXPOSURE LAMP SOCKET RIGHT EXPOSURE LAMP SOCKET EXPOSURE LAMP REP 6 1 HEAT SlNK MOUNTING SPRING HEAT SlNK ILLUMINATIONSENSOR LIGHT LEAK REPAIR KIT SEAL PI0 PL 6 1 item 8 SHIELD PI0 PL 6 1 item 8 MAGNET PI0 PL 6 1 item 8 LIGHT LENS SEAL Parts Llsts PL 6 1 ...

Page 268: ... FUSER DRIVE GEAR XL PI0PL 8 1 item 4 REF PL 10 2 item 8 LEFT LATCH SPRING PI0 PL 8 1 item 4 REF PL 8 4 item 3 RIGHT LATCH SPRING PI0 PL 8 1 item 4 REF PL 8 4 item 4 BEARING BRACKET PI0 PL 8 1 item 1 PREFEEDSENSOR Q7 TRANSPORT UPGRADE KIT US01 TRANSPORT UPGRADE KIT XL UPPER MEDlA FEED ROLL REP 8 2 MEDlA IDLER ROLL REP 8 3 IDLER ROLL SHAFT REP 8 3 LEAD IN GUIDE MEDlA TRANSPORTFRAME PI0 PL 8 1 item ...

Page 269: ...ORT ASSEMBLY REF PL 8 1 item 1 FABRIC GUIDE TENSIONING ASSEMBLY RIGHT SPRING FABRIC GUIDE 60HZ REP 8 5 FABRIC GUIDE 50HZ REP 8 5 LEFT SPRING FUSER PRESSURE PLATE 60HZ FUSER PRESSURE PLATE 50HZ MEDIA GUIDE PLATE RETRACTARM MEDIA TRANSPORT FRAME PI0 PL 8 2 item 1 Parts Lists PL 8 2 ...

Page 270: ...SEMBLY REF PL 8 1 item 1 CHAIN GUARD CHAIN MAIN DRIVE GEAR PIN LEFT HAND PIVOT SHAFT COROTRON CLIP TURNAROUND BAFFLE PI0 PL 8 3 item 1 RETRACT PIN COROTRON CLAMP RIGHT HAND PIVOT SHAFT MOTION SENSOR REP 8 4 MEDIATRANSPORT FRAME PI0 PL 8 3 item 1 Parts Llsts 12 98 PL 8 3 5 18 3001 ...

Page 271: ...T PI0 PL 8 4 item 6 REAR BLOCK 2IKIT PI0 PL 8 4 item 6 COROTRON EXTENSION SPRING 21KIT ARC SHIELD 21KIT PI0 PL 8 4 item 6 WIRE RETAINER 21KIT PI0 PL 8 4 item 6 COROTRON WlRE CLAMP 21KIT PI0 PL 8 4 item 6 FERRITE BEAD 21KIT PI0 PL 8 4 item 6 COROTRON YARN COROTRON WlRE KIT SEE NOTE COROTRON WlRE 21KIT PI0 PL 8 4 item 17 FOAM DAMPER 4lKIT PI0 PL 8 4 item 17 SHIELD PI0 PL 8 4 item 21 TRANSFERIDETACK ...

Page 272: ...BRACKET BEARINGS INNER DRUM PULLEY BEARING DRUM END PLATE PI0 PL 9 1 item 8 LEFT DRUM BRACKET PI0 PL 9 1 item 1 PHOTORECEPTORDRUM ASSEMBLY REP 9 2 ADJ 9 3 AUGER DRIVE GEAR RIGHT DRUM BRACKET PI0 PL 9 1 item 1 PHOTORECEPTORDRUM REP 9 3 ADJ 9 2 SCREW M4 SPACER PI0 PL 9 1 item 8 PHOTORECEPTORSHAFT PI0 PL 9 1 item 8 XEROGRAPHIC FRAME PI0 PL 9 1 item 1 Parts Lists PL 9 1 ...

Page 273: ...em 5 FOAM DAMPER 4lKIT PI0 PL 9 2 item 5 FRONT BLOCK 2lKIT PI0 PL 9 2 item 5 REAR BLOCK 2lKIT PI0 PL 9 2 item 5 COROTRON EXTENSION SPRING 2lKIT ARC SHIELD 2JKIT PI0 PL 9 2 item 5 WlRE RETAINER 2lKIT PI0 PL 9 2 item 5 COROTRONWlRE CLAMP 2lKIT PI0 PL 9 2 item 5 FERRITE BEAD 2lKIT PI0 PL 9 2 item 5 COROTRON WlRE KIT SEE NOTE COROTRONWlRE 2lKIT PI0 PL 9 2 item 15 FOAM DAMPER 4lKIT PI0 PL 9 2 item 15 S...

Page 274: ...EANING BLADE ASSEMBLY REP 9 4 CLEANING BLADE KIT CLEANING BLADE RETAINER PI0 PL 9 3 item 4 CLEANING BLADE PI0 PL 9 3 item 4 CLEANING BLADE SEAL PI0 PL 9 3 item 4 CLEANING BLADE BEARING BEARING CLEANING BLADE WEIGHT SPRING PHOTORECEPTORSEAL CLEANING BLADE SEAL CLEANING BLADE SOLENOID ADJ 9 1 CONTAMINATIONSEAL KIT SEAL PI0 PL 9 3 item 15 REP 9 11 CLEANING BLADE ASSEMBLY PI0 PL 9 3 item 3 XEROGRAPHIC...

Page 275: ...P 9 7 AUGER DRIVE GEAR DEVELOPER ROLL DRIVE GEAR 43V BIAS CLlP CARTRIDGE RETAININGCLIP TONER DISPENSESOLENOID REP 9 6 ADJ 9 3 TONER SENSOR AUGER GEAR PICK OFF BAFFLE FILTER PAD SCREW FILTER EXTRUSION THUMB SCREW MOUNTING BLOCKS DEVELOPER MODULE PI0 PL 9 4 item 1 DEVELOPER AUGER SQUEAK KIT WASHER BEARING BLOCK GROUND CLlP SPRING CLlP RETROFITKIT 101KIT SPRING CLlP PI0 PL 9 4 item 22 RIGHT SIDE FRAM...

Page 276: ...1 3 2K23402 FRONT COVER ASSEMBLY 60HZ 2K31940 FRONT COVER ASSEMBLY 50HZ PIN PI0 PL 10 1 item 1 ANTI STATIC BRUSH TRANSPORT LATCHING COVER ASSEMBLY 2 EXPLODED ON INTERLOCK MAGNET AUGER PULLEY AUGER BEARING AUGER AUGER DRIVE BELT PULLEYIGEAR COTTER PIN TRANSITION GEAR SCREW FRONT COVER 60HZ TRANSPORT LATCHING COVER MAGNET A 0000018A KER Parts i s t s PL 10 1 12 98 5 24 3001 ...

Page 277: ...L 8 4 item 3 RIGHT LATCH SPRING PI0 PL 10 2 item 7 REF PL 8 4 item 4 HEAT REFLECTOR MOUNTING BRACKET PI0 PL 10 2 item 1 FUSER GROUND HEAT REFLECTOR PI0 PL 10 2 item 1 FUSER ROLL REP 10 2 FUSER ROLL BEARING XEROGRAPHIC FRAME PI0 PL 10 2 item 1 FUSER HEAT ROD 60HZ REP 10 1 ADJ 10 1 FUSER HEAT ROD 50HZ REP 10 1 ADJ 10 1 MACHINE COOLING PI0 PL 10 2 item 1 THERMISTOR PWB REP 10 7 ADJ 10 1 MEDIA GUIDE D...

Page 278: ...SE RETRO FIT KIT OILER EXTRUSION P O PL 10 3 item 3 DONOR ROLL KIT COTTER PIN 2lKIT OIL DISPENSEROLL PI0 PL 10 3 item 5 REP 10 3 WICK REP 10 12 MEDIA DEFLECTORCLIP RIGHT MEDIA DEFLECTOR REP 10 3 LEFT MEDIA DEFLECTOR REP 10 3 PRESSUREPAD STRIPPER FINGER KIT STRIPPER FINGER 9 KIT P O PL 10 3 item 13 RIGHT TORSION SPRING LEFT TORSION SPRING COMPRESSION SPRING PLASTIC BEARING OIL PAD REP 10 11 ADJUSTI...

Page 279: ...ME OILER KIT TAG 85 STRIPPER FINGER KIT STRIPPER FINGER 9IKIT PI0 PL 10 4item 4 OIL PAD REP 10 11 OIL PAD XBRA REP 10 4 OIL DISPENSER METERING KIT CENTER METERING TRAY PI0 PL 10 4 item 7 METERING TRAY PI0 PL 10 4 item 7 RIGHT ADJUSTABLE METERING TRAY PI0 PL 10 4 item 7 LEFT ADJUSTABLE METERING TRAY PI0 PL 10 4 item 7 WASHER PI0 PL 10 4 item 7 OIL DISPENSER MOUNTING BRACKET OIL PAD COVER OIL PAD CO...

Page 280: ...EAR COVER ASSEMBLY UPPER REAR COVER INTERLOCK SWITCH UPPER REAR COVER PI0 PL 14 1 item 3 LOWER REAR COVER 60HZ LOWER REAR COVER 50HZ REAR COVER 114 TURN FASTENER KIT SPRING PI0 PL 14 1 item 7 114TURN FASTENER PI0 PL 14 1 item 7 WASHER PI0 PL 14 1 item 7 RETAINER PI0 PL 14 1 item 7 SPRING NUT PI0 PL 14 1 item 7 LATCH SPRING MAGNET SEAL SCREW FOOT Parts Lists PL 14 1 ...

Page 281: ...PL 14 2 LEFT SlDE COVER Item Part Descriptlon 1 48K79170 LEFT SIDE COVER 2 26E3460 SCREW 3 21K2340 LEFT END CAP 4 KEY NOT SPARED 5 LABEL NOT SPARED 2 PLACES 0000020A KER Parts Lists PL 14 2 ...

Page 282: ...PL 14 3 RIGHT SlDE COVER Item Part Description 1 29E3800 LATCH PIN 2 30E62400 RETAINING BRACKET 3 48K79150 RIGHT SIDE COVER ASSEMBLY 4 409W3125 SPRING Parts Lists PL 14 3 ...

Page 283: ...LF Item Part Description 1 38K6043 SEPARATOR GUIDE 2 68K16821 MEDIA FEED IN SHELF 3 600K20690 MEDIA GUIDES KIT 4 LEFT MEDIA GUIDE P I 0 PL 14 4 item 3 5 RIGHT MEDIA GUIDE P I 0 PL 14 4 item 3 12 98 Parts Llsts 3001 5 31 PL 14 4 ...

Page 284: ...PL 14 5 STAND Item Part Descrlptlon 1 24E2720 PAPER ROLL SHAFT 2 STAND NOT SPARED 3 11K2580 LEVELER Parts Lists PL 14 5 ...

Page 285: ...CT PIN 20 26 AWG WlRE AND CONNECTOR REPAIR KIT SOCKET WlRE 10IKIT PI0 PL 15 1 item 3 CONNECTOR 20lKIT PI0 PL 15 1 item 3 WlRE AND CONNECTORREPAIR KIT PIN WlRE 10IKIT PI0 PL 15 1 item 6 CONNECTOR 20lKIT PI0 PL 15 1 item 6 DC CONNECTOR J43 AC CONNECTOR J38 AC CONNECTOR J40 DC CONNECTOR P43 AC CONNECTOR P37 AC CONNECTOR P37 PINS ALTERNATE AC CONNECTOR J37 AC CONNECTOR J37 PINS NO PHOTO NO PHOTO NO PH...

Page 286: ...T M4 WASHER M3 WASHER M4 WASHER M6 WASHER LOCKWASHER M3 LOCKWASHER M4 LOCKWASHER M4 SPIRAL PIN 3 X 22 RETAINING RlNG M6 RETAINING RlNG M8 RETAINING RlNG M10 RETAINING RlNG M15 RETAINING RlNG M25 RETAINING RlNG 4 5MM RETAINING RlNG 5 7MM ALTERNATE RETAINING RlNG 7 9MM RETAINING RlNG 8 11MM RETAINING RlNG 9 12MM RETAINING RlNG 10 14MM RETAINING RlNG 10MM BD 265W850 LOCKWASHER M8 BE 156W23355 SCREW M...

Page 287: ...Part Number lndex Table 1 Part Number lndex Table 1 Part Number lndex Part Number Part List 9E7570 PL 14 1 9E8590 PL 9 2 9E8600 PL 9 2 9E18551 PL 8 4 12 98 Parts Lists 3001 5 35 Part Number Index ...

Page 288: ...Table 1 Part Number lndex Table 1 Part Number lndex Parts Llsts 12 98 Part Number Index 5 36 3001 ...

Page 289: ...Table 1 Part Number lndex Table 1 Part Number lndex Part Number 105K2251 107E140 108E1131 11OK771 Parts Lists Part Number lndex Part List PL 1 4 PL 1 3 PL 1 3 PL 1 6 ...

Page 290: ...Table 1 Part Number lndex Part Number Part List PL 8 4 Parts Lists 12 98 Part Number Index 5 38 3001 ...

Page 291: ...dure FunctionalCheck Product Demonstration InstallationChecklist ProductDemonstrationChecklist Removal Procedure 6 General Procedures1Information GeneralTools and Supplies USO and AO Supplies 6 40 TOOIS 6 40 MachineConsumables 6 40 CleaningMaterials 6 41 Other Toolsand Supplies 6 41 Supply Kit 6 41 InstallationKit 6 41 StandSupply Kit 6 41 BranchTools 6 42 Paint 6 42 GeneralTools and Supplies EO T...

Page 292: ...el for the componentthat is beingtested LED ComponentTested Vellum USO MotionSensor Tracing EO MotionSensor QQ Film Front DocumentSensor ScaleAdjust Rear DocumentSensor Bond Media PrefeedSensor 4 Manuallyoperate the component being tested 5 The LEDwill light when the sensor is blocked 6 Pressthe Stop button in orderto exit the DiagnosticTest Inorder to test the motionsensor enter The output diagno...

Page 293: ... the control panel t o bechanged Usethe control panel buttonst o selectthe desired features cut sheet feeder select and the copy count Pressthe Start buttont o enter this selection into memory The control panel will be clearedand the diagnostic test code will be displayed Toner Concentration The toner concentration can be selected The value is between 1and 9 The toner concentration isadjusted whil...

Page 294: ...22 23 24 Value 5 1 Vellum USO or tracing RX SizeAdjust Thiswill allow the adjustment of the image size sothat the copywill bethe same size asthe image on the original document This isfor vellum USO or tracing RX media The value is between 9and 9 FilmSizeAdjust Thiswill allow the adjustment of the imagesizeso that the copywill bethe same size asthe image on the original document This is for film me...

Page 295: ...mination Voltage Display This is atest t o check the operation of the illuminationsensor Enter the code I5 1t o switch on the exposure lampand then enter the code 29 to record the illumination value The range of valueswill be 75t o 34 depending on the illumination NVM value This test will take two to three minutes for the lampto stabilize Document Handler Test This test will cyclethe document thro...

Page 296: ...a450 msoutput ulse eachtime the copy This is sedto allow the accessoryto lengthof media sed edia imagelimit only in conjunctionwith ode 39 enabled epending onthe setting in ode 31 the value set in code 0 indicatesthe numberof eet or metresof imagethat ill be copied If value is set to is no limit Value set illalso be sent to the foreign ccessory Value Code Description KeyboardBeep Enabled Customer ...

Page 297: ...etone the developer approaches the 15minute time limit this is an indicationthat there isa problem Refer to CQ25 Developer BiasRAP Code 47 Description Automatic Tone Up This test automatically increasesthe toner concentration to within the control range set in Code 4 The main drive will come on after the fuser is at run temperature and the toner and cleaning bladesolenoids will beenergized The cop...

Page 298: ...iningcomponentsto betested 2 Removethe developer module ressthe Stop button in order to exit the 3 If the defect isvisible onthe developed DiagnosticTest image the defect cause is related to the charge the image or the developer If the defect is not visible the defect cause is relatedto the transfer or the fuser Automatic DetoningProcedure 1 Enterthe diagnosticcode 46 The main drive will come on a...

Page 299: ...r 8 Usingthe tab on the tape removethe tape from the photoreceptor 9 Placethe tape tapetransfer on a cleansheet of 4024white bond paper 10 Comparethe tape transfer to the 0 1 density gray circleson the 82E5980 If the background non image area on the tape transfer is darker than the circles replacethe developer material Automatic Toning Procedure 1 Enterthe diagnostic code 47 The main drive will co...

Page 300: ...igure1 Washingthe Drum 6 Usingthe clean side of the polyurethane pad continuewashingthe drum until the entire surface of the drum iscoveredwith film remover 7 Allow enoughtime for the air to dry the surfaceof the drum 8 Usethe dustingpouchto apply athin layer of zinc stearate over the entire surfaceof the drum the fuser isat the correcttemperature 2 13 Enter diagnosticmode Enterthe code 3 lo Wait ...

Page 301: ...ed crystallizationproblemsmayoccur 16 Reinstallthe drum WARNING There will be a time delay between the time the code lo is entered and the time the motor starts to turn The motor will not start until the fuser isat the correcttemperature 17 Enter diagnostic mode Enter codes IOI 12 14 15 18 and I91and allow the copier to run for 5 minutes 18 Place the used polishing materials in the disposal bag 19...

Page 302: ...nitialization Procedure 1 Lowerthe FeedinShelf the Latching Cover and the FrontCover 2 Removethe Oil DispenseAssembly REP10 9 NOTE To protect the media guide plate the fuser pressureplate and the media feed rollsfrom excessfuser oil you will insertfolded sheetsof media under the fabric guide NOTE Step 38 Use 2 sheetsof either C or D size bond media Foldthe C size bond lengthwisein half fold the Ds...

Page 303: ...e located correctly a while inthe code lo A d press Start b Enterthe code I l l and press Start c Feedaminimumof2sheetsof bond copy media approximately 1 inch 25mm LEFTof the extreme left mark on the feed inshelf D feed a minimum of 2 sheetsof bond copy media approximately 1 inch 25mm RIGHTof the extreme right mark on the feed in shelf 26 Exit diagnostics Lowerthe Front Cover 23 Reinstallthe Oil D...

Page 304: ... UseScotch Briteor 220to 300grit abrasive paperto roughenthe roll Use light uniform pressurewhile rougheningthe roll Do not use acircular motion but use long straight strokes over the lengthof the roll Roughenthe complete surface then cleanwith film remover and apply oil over the surface 12 98 Sanding the Fuser Roll 6 14 3001 ...

Page 305: ...D IS THE DISCONNECT DEVICE FORTHIS EQUIPMENT ENSURE THAT THE INSTALLATION IS NEARTHE OUTLET AND IS EASILY ACCESSIBLE NOTES Wheninstalling a USO or XLA 60 Hz configuration3001 Copier one 115 VACoutlet is required at the customer site Wheninstalling a XLA50 Hz configuration 3001 Copier with a cut sheet feeder accessory two220 VAC outletsare requiredat the customer site The3001 Copier requires a sepa...

Page 306: ...pace Requirements This productwill produce ozoneduring normaloperation The ozone produced is dependent oncopy volume and is heavierthan air Providingthe properenvironmental parametersas specified inXerox installation procedureswill ensurethat concentration levels meet safe limits If addition information concerningozone is needed contact your branchoffice 3001 Installation ...

Page 307: ...llation 2 FIGURE 2 REMOVE THE DOCUMENT HANDLER AND THE PLASTIC COVERING ON THE CONTROL PANEL REMOVETHE REMOVE THE PLASTIC DOCUMENT COVERING FROMTHE HANDLER CONTROL PANEL Figure2 Removethe DocumentHandler and the PlasticCovering REMOVE ALL THE FOAM BLOCKS LOCATEDUNDER THE MEDIA TRANSPORT Figure1 Removethe Foam Blocks 3001 Installation ...

Page 308: ...IS INSTALLED 4 FIGURE 3 REMOVETHE RIGHT END COVER B PULL COVER OUT SLIGHTLY THEN DOWN TO CLEAR THE TABS ON TOP OF COVER A PULL THE HANDLE OUT TO RELEASE THE LATCH Figure3 Removethe Right EndCover I REMOVETHE TAG MATRIX Figure4 Removethe Left Cover Figure 5 EnsureTag Matrix is Installed 3001 Installation ...

Page 309: ... 7 D Handle the Oil Dispenser with care to avoid damaging the Stripper Fingenand the Media Deflectors A COWERTHE FRONT COVER LOWERTHE LATCHING COVER PUSHWHILE DOING THE STEP 0 Figure6 Removingthe Oil DispenserAssembly 12 98 3001 6 19 3001 Installation ...

Page 310: ...EFT CHECKTHAT THE BLADE WEIGHT DOES NOT INTERFERWITH THE SIDE FRAME OF THE XEROGRAPHIC MODULE A REMOVETHE TIE WRAP Figure7 Removethe Tie Wrap onthe Solenoid Weight STEP 11 The fuser roll must be in the position shown in Figure 8before removing the fuser roll bearing 11 FIGURE 8 POSITIONTHE FUSER ROLLCORRECTLY Figure8 Positionthe Fuser Roll Correctly 3001 Installation ...

Page 311: ... later in the installation 12 REMOVE THE PHOTORECEPTOR DRUM SHAFTASSEMBLY REP9 2 13 A REMOVE Rod during shipping This packing spring must be removed before operating the 3001 FIGURE 9 PREPARE TO REMOVE THE PACKING SPRING F REMOVETHE FUSER ROLLBEARING TRANSITION REMOVE DISCONNECT SCREWS 2 2 REMOVETHE TIE WRAP WIRE FROMCLIP Figure9 Prepareto Removethe PackingSpring 3001 Installation ...

Page 312: ...ining bar from the Fabric Guide will be used to remove the packing spring 14 FIGURE 10 REMOVE THE RETAINING BAR FROMTHE FABRICGUIDE Figure 10 Removethe Retaining Barfrom the FabricGuide t M 1 3001 Installation ...

Page 313: ...ton can be interchanged with no effect on their function 17 FIGURE 13 CHECK THE PRESSURE PLATEANDTHE MEDIAGUIDE PLATE 18 REINSTALL THE RETAINING BAR IN THE FABRIC GUIDE 19 REINSTALLTHE FABRICGUIDE Q STEP 19A Ensurethat the screw heads are centered in the hole in the fuser roll as shown in Figure 12A 16 FIGURE 12 REINSTALLTHE FUSER ROLL BEARING CORRECT POSITION OF THE SCREWS CHECK THATTHE PRESSURE ...

Page 314: ...weight is installed in the frame 23 REINSTALLTHE XEROGRAPHICMODULE STEP246 Toavoid damage to the stripper fingersand the fuser heat 24 FIGURE 14 INSTALLTHELEFTSIDEOF roll ensurethat the oil dispense THE OIL DISPENSEASSEMBLY assembly is kept positioned up against the bracketas shown in Figure 14 Keep the oil dispenseassembly as close to the fuser roll without touching the roll whileinstalling the a...

Page 315: ...I keep the oil dispense assemblyas dose Oto the fusrr roll without touching the roll while installing the assembly L ATTACH THE SPRING 2 ONE EACH END 29 FIGURE 16 REMOVETHE UPPER REAR COVER A LOOSEN 2 114TURN B C I REMOVE Figure16 Removethe Upper Rear Cover 30 FIGURE 17 REMOVETHE DRY INK PLUSCARTRIDGE Figure 15 Installingthe Oil Dispense Assembly Figure17 Removethe Dry Ink Cartridge 12 98 3001 6 2...

Page 316: ...31 FIGURE 18 LEVELTHECOPIER STEP 186 Level the copier by adjusting the stand feet Figure18 Levelthe Copier 32 FIGURE 19 REMOVETHE FOAM INSIDETHE DEVELOPER HOUSING THE 3001 Installation ...

Page 317: ...veloper 36 ALLOW THE COPIER TO RUN FOR 15TO BREAK IN THE DEVELOPER 37 FIGURE 21 PREPARETO REINSTALL THE DRY INK PLUSCARTRIDGE STEP 37B Remove the shrink wrap before reinstalling the cartridge Ensure that the entire shrink wrap is removed including the coloredstrip Figure21 Installthe Dry Ink Plus Cartridge 38 REINSTALLTHE DRY INK PLUS CARTRIDGE Q lnstall the cartridge with the holes upwards 12 98 ...

Page 318: ...in the frame into which the lenspins can be installed Theslots in the upper positionare for the 3001 Locating the lenspins in the lower slots will causean out of focuscondition in the 42 REINSTALLTHE UPPER REAR COVER AND THE PLATEN ARE IN THE UPPER SLOTS 3 CHECK THATTHE LENS PINS VIEWFROM REAR W k t JR SM 6 M Figure 22 Check for Correct LensPosition CLEAN THE UPPER REAR COVERWlTH FILM REMOVER Figu...

Page 319: ...45 REINSTALLTHESEPARATORGUIDES 46 PERFORMTHE FUNCTIONALCHECK Continued 3001 Installation ...

Page 320: ...oll be initialized by coating the roll evenly with fuser oil Thefuser roll must be at operating temperatureas the oil is applied The following stepsspecify the correct technique for initializing the fuser roll Perform theprocedure exactly as written and do not omit any steps WARNING Fiseroil can causesevere eye iritation Wear protectivegloves when handling partswith fuser oil onthem Usecaution and...

Page 321: ...UNDERTHE FULL LENGTH OF THE FABRICGUIDE WITH THE SHEETS OVERLAPPING IN THE CENTER 4 LOWER THE FRONTCOVER 5 CONNECTTHEMAIN POWER CORD IF DISCONNECTED 6 APPLY APPROXIMATELY 113 OF AN 8 CC TUBE OF FUSER OIL DIRECTLYON THE SURFACE OF THE FUSER ROLL 7 RAISETHE FRONT COVERAND LATCHING COVER Continued FABRICGUIDE RAISETHE FRONTCOVER I INSTALLONE FOLDEDSHEET OF MEDIA AT THE EXTREME RIGHTANDONE FOLDED SHEE...

Page 322: ...CHING COVER AND THE FRONTCOVER 15 WHILE IN THE CODE lo PRESSStart 16 ALLOW THE 3001TO OPERATE FOR A 21 ENSURETHATTHE FUSERPRESSURE MINIMUM OF 10MINUTES PLATEAND THE MEDIA GUIDE PLATEARE 17 PRESS Stop THEN LOWERTHE TRANSPORT LOCATEDCORRECTLY LATCHING COVER 22 LOWER THE FRONTCOVER 18 WIPE THE EXCESSOIL OFFTHE FABRIC 23 FIGURE 2 INSTALLTHELEFT SIDE OF GUIDE WITH TOWELS THE OIL DISPENSEASSEMBY 19 REMO...

Page 323: ...erthe FabricGuide 25 RAISETHE TRANSPORT LATCHING COVER THE FRONTCOVER AND THE FEEDIN SHELF 26 WASH YOUR HANDSTO REMOVEANY FUSEROILTHAT MAY REMAINONTHEM 27 IN ORDER TO REMOVETHE EXCESSOIL FROMTHE FUSER ROLL PERFORMTHE FOLLOWING A WHILE INTHE CODE lo PRESS Start B ENTERTHE CODE Ill AND PRESS Start C FEEDA MINIMUM OF 2 SHEETS OF BONDCOPY MEDIA APPROXIMATELY 1 INCH 25mm LEFTOF THE EXTREME LEFT MARK ON...

Page 324: ...NSTALLITAT THIS TIME A LOCATE THE INDIVIDUAL RESPONSIBLEFORTHE COPIERAND GIVE THEM THE 3001 AUDITRON ADMINISTRATORGUIDE ASK THAT THEY PLEASE READTHROUGHTHE MANUALWHILE YOU INSTALLTHE AUDITRON THISSHOULD BE DONE IN ORDER TO BEGINTHE AUDITRON ADMINISTRATORTRAINING Product Demonstration To demonstrate the capabilities of the 3001 refer t o the User Guide Performthe following procedures t o train an o...

Page 325: ...ll the Photoreceptor Drum Adjust the Cleaning BladeSolenoid Checkthe PressurePlateand Paper Guide Plate Reinstallthe Xerographic Module Reinstallthe Oil DispenserAssembly Removethe Dry Ink PlusCartridge Levelthe copier Removefoam from inside of the DeveloperModule Add developer Adjust the Document ReturnGuide Removethe plasticcovering from the Platenand the Separator Guide Assembly Removethe shrin...

Page 326: ...CTTHE necessary POWER CORD 2 REMOVE THE XEROGRAPHIC MODULE REP 9 1 3 REMOVE THE DUSTING POUCHAND PLACE IT IN THE INSTALLATION KIT To avoiddamaging the photoreceptor the 3001mustbe shippedwith the cleaningblade not touching the photoreceptor 4 FIGURE 1 INSTALLA TIE WRAP ON THE SOLENOIDWEIGHT A INSTALLTIE WRAP Figure 1 Install a Tie Wrapon the Solenoid Weight 12 98 3001 Removal 6 36 3001 ...

Page 327: ...us Cartridge before removing the cartridge from the Developer 8 PLACEA DROPCLOTH ON THE FLOOR 9 REMOVETHE PICKOFF BAFFLEAND STORE IT INA SAFE PLACETO AVOID DAMAGING IT INSTACEAPE OVER THE I HOLES ENTIRE LENGTH Figure3 Tape and RemoveDry Ink Plus Cartridge Do not turn the Developer Module in the vertical position Thismay causedeveloper to get into the toner cartridge clutch in the end of the Develo...

Page 328: ...F BAFFLE STEP 13A Thepick off baffle must be taped before replacing the toner cartridge to ensure that the pick off baffle does not move causingdamage HOUSING ON THE DROP CLOTH Figure4 Dumpthe 13 FIGURE 5 TAPE THE PlCK OFF BAFFLE INSTALLA PIECE OF TAPE ON THE PlCK OFF BAFFLEAND THE MODULE K OFF BAFFLE Figure5 Tape the Pick Off Baffle 3001 Removal ...

Page 329: ...DeveloperModule Q Do not reconnectPIJ 43 when reinstallingthexerographic module Thiswill ensure that the 3001 is disabled for shipping 17 REINSTALLTHEXEROGRAPHIC MODULE 18 REINSTALLTHEUPPER REAR COVER 19 REINSTALLTHERIGHTAND LEFT END COVERS 20 REINSTALLTHE DOCUMENT HANDLER 21 CONTACTTHE RIGGERTHAT THE 3001 IS READY TO BE REMOVEDFROMTHE CUSTOMER SITE 12 98 3001 6 39 3001 Removal ...

Page 330: ...h x 3 16 inch PocketScrewdriver 5 5mm Wrench 7mm Wrench 5 5mm Socket 7mm Socket LongnosePliers Diagonal Cutting Pliers PumpPliers Metric Hex KeySet Retaining RingPliers l5Omm Rule 2m Tape Measure Line Level Part 600T40203 600T40205 600T40501 600T40502 6OOT407O1 600T40702 600T40901 600T40903 600T40904 6OOT4llOl 6OOT41401 600T41503 6OOT415OS 600T41510 Description Round File6 inch Flat File6 inch Cle...

Page 331: ...Kit 673K52950 Description Part Developer 5R611 Toner Cartridge 6R923 Lubricants Description Part Molybdenium Disulfide Grease 70P87 8cc Tube of Fuser Oil 93E811 FuserOil Jug 8R79 Molycote 557 70P61 Molycote 33 70P53 High Grage Turbine Oil 102 70P95 InstallationKit 673K52980 Description Operator Manual Machine Dispatch Label Machine Service Log ForbiddenCopy Card Machine Warranty Card Machine Pouch...

Page 332: ... USO AO Continued BranchTools Description Part Temperature ProbeAssembly 499T9570 StraightTemperature Probe 499T9572 to be usedwith 499T9570 Adapter Plugs 2 RX 600T91711 12 98 General Tools and Supplies USO XLA 6 42 3001 ...

Page 333: ...T409O1 600T40903 600T40904 6OOT91702 6OOT414O1 6OOT41503 600T41505 600T41510 6OOT418O1 6OOT41802 6OOT41901 6OOT41903 6OOT419I1 6OOTl7Sl 600T41509 600T91616 6OOT40212 6OOT91720 603T8OI30 600T40505 6OOT1198 600T2020 600T2030 6OOTl62O 6OOTl882 Test Pattern MachineConsumables EO Description Part Test Pattern 82E5980 Image ReferenceScale 82E5040 Description Photorecptor Toner Cartridge Developer Cleani...

Page 334: ...8 GreaseAlvania No 2 Silicone Grease Part 502S30884 43E110 38K5673 l2OP621 600K20690 WE811 Part 8R9O180 600T90340 600T90429 Supplemental InstallationKit Description Part Power Cord European British Cleaning Cloths Machine Service Log User Guide Demonstration Document and Copy Material Kit 1l7P243O3 11j s6542 1 1l7P24O88 1l7S65422 8R9OO19 Ref Only Ref Only Ref Only 12 98 GeneralTools and Supplies E...

Page 335: ...ication Codes A Tag MODnumber may be requiredto identify differencesbetweenpartsthat cannot be interchanged or differencesindiagnostic the repairs installation or adjustment procedures A Tag MOD number may also be requiredto identify the presenceof optional hardware firmware or if mandatory modificationshave beeninstalled EachTag MODnumber isgiven aclassificationcode to identify the type of achang...

Page 336: ... Purpose To eliminate the Snake deletion copy quality problem Kit Number 600K45680 Reference PL 8 4 Class R Use AII Mfg SerialNo A Name HighVolume Oiler Kit Purpose Providesa retrofit of the 2510 Oil Dispenser for customer accountsmaking over 4K feet month Kit Number 600K36690 Reference PL10 5 3001 ChangeTag MOD Index ...

Page 337: ...shrink when heat is applied to itwhich insome cases cancause a wrinkle deletion The fabric guide holdsthe media against the heat roll The media mustslip on the fabric guide asthe heat roll drivesthe media through the fuser Ifthere isexcessivefriction betweenthe fabric guide and the back side of the copy media distortionof the media will occur This distortion istransmitted back into the transfer ar...

Page 338: ...85 Maximum Elevation 7000 feet above sea level 2132 meters 3001SPECIFICATIONS RX 3001 PRODUCTCODES A0 50Hz 50 Hz RW3E ElectricalRequirements 60 Hz UW4E Voltage 198to 242 VAC 50 Hz single phase Current Low Power 2 ampsaverage Running 7 amps Rest Mode 0 25 amps PowerConsumption Rest 60W Standby 460W average Running 1380W Power Factor 0 95 minimum Power Cord Length 3048 mm 10 ft Heat Emission Rest Mo...

Page 339: ...PIJ 17 3 PIJ 21 3 PIJ 22 3 PIJ 24 4 PN 25 4 PIJ 27 2 PIJ 28 1 PIJ 29 MOTION SENSOR PN 3 0 2 PIJ 3 1 3 PIJ 32 DEVELOPER BIAS PIJ 33 1 PIJ 3 4 3 PN 35 1 PIJ 37 2 PIJ 3 8 2 PIJ 3 9 4 CONNECTOR FIGURE PIJ 4 0 4 PN 4 1 5 PIJ 42 5 PIJ 43 4 PIJ 4 4 5 PIJ 4 5 5 PIJ 4 6 5 PIJ 4 7 5 PIJ 4 8 5 PIJ 4 9 5 PN 51 4 PIJ 52 4 PIJ 53 4 PIJ 5 4 4 PIJ 55 6 PN 5 6 6 PIJ 58 3 PIJ 61 3 PIJ 62 3 PIJ 63 3 PIJ 6 4 3 PIJ 65...

Page 340: ...PlugI Jack Locational Drawing Figure 1 Rear View 9 98 Wiring Data 7 2 252013001 ...

Page 341: ...I W I Figure2 RightSide View PIJ 12 0 I PIJ 63 PIJ 13 PIJ 14 Figure3 Rear View Figure4 LeftSide View Wiring Data ...

Page 342: ... Figure 5 Xerographic Module LOJR 1 2 1 MI 0 1 Figure6 PlatenSensors 9 98 Wiring Data 7 4 2520 3001 ...

Page 343: ...ng Connections Drawing LlNE FILTER USO XLA 60 Hz BROWN LlNE FILTER EO XLA 50 Hz BLA BLUE BROWN BROWN POWERONIOFF SWITCH AC INTERLOCK ORN WHITE SMALL FUSERTRIACS Figure7 ElectricalComponentWiring 9 98 252013001 7 5 Wiring Data ...

Page 344: ...ElectricalComponentWiring ConnectionsDrawing AC INTERLOCK POWER ONIOFF CORD LINE FILTER PIN 1 Figure 10 AC Component Panel PIN 1 PIN 1 12 98 Wiring Data 7 6 3001 ...

Page 345: ...GATE FUSERON L Q1 MT2 FUSERTRIAC LFI 4 USO ACN XLA 60 Hz LFI 2 RX XLA 50 Hz WHT I NOT USED I I TI 6 122 VAC lRED I ORN TI 7 122 VAC 1RED I RED T I 8 I 11 VAC 1ORN I BLU T I 9 22 VAC VIO TI 10 22 VAC VIO PYJ5 LVPS SIGNAL NAME I R I 24 VDC INTLK VIO NOT USED I NOT USED 9 E2 GND GRNNEL 24 VDC INTLK Iv1 I 24 VDC INTLK NOT USED 24 VDC P3 J3 LVPS PIN PIN SIGNAL NAME WlRE COLOR CLEANER BLADE SOLENOIDON N...

Page 346: ... 13 P9 13 24 VDC INTLK ORN 15 NOT USED 16 P9 16 5 VDC ORN P12lJ12 CONTROL PWB 1 24 VDC BLK 2 COUNT THE COPY BLK PIN PIN HVPS SIGNAL NAME WIRE COLOR 1 P25 10 24 VDC ORN 2 NOT USED 1 4 1P25 7 1DCCOM bRNI HVPSON DCCOM P25 4 P25 3 CHARGE CONTROL INOT USED 10 P25 1 24 VDC INTLK ORN PI 1 J11 CONTROL PWB PIN PIN LAMP SIGNAL NAME WlRE BALLAST COLOR I NOT USED 3 Pll 3 DCCOM VIO 4 Pll 4 FILAMENTON BLK 5 P11...

Page 347: ...1 1 0 1 1 5 1P56 2 1ILLUMINATIONLEVEL VIO 1 6 1 P27 3 1 DCCOM Ivlo I 7 P27 2 DATA STROBE VIO 8 P27 1 5 VDC VIO P14 J14 CONTROL PWB PIN PIN SIGNAL NAME WIRE COLOR I 1 1P28 6 1 MEDIAMOVING 1VlO I 2 P28 5 DCCOM VIO 3 P28 4 5 VDC VIO 4 P28 3 24 VDC VIO 1 5 1P28 2 1FEEDCLUTCHON 1v q INOT USED NOT USED NOT USED NOT USED 10 NOT USED P I7 J17 CONTROL PWB PIN PIN SIGNAL NAME WIRE COLOR I 1 1 P43 2 1 FUSERT...

Page 348: ...RANSFER COROTRONON 1ORN 5 1 1 0 6 IDCCOM 1ORN WlRE COLOR 6 P10 5 HVPSON 7 P10 4 DCCOM 8 P10 3 DEVELOPERBIAS 9 NOT USED 10 PIO 1 24 VDC ORN ORN ORN BLK 2 1 1FILAMENT BLK P241J24 HVPS ORN P271J1 CONTROL PANEL DEVELOPER I IN HOUSING SIGNAL NAME WlRE COLOR PIN I NOTUSED PIN CONTROL PWB 1 2 1P13 7 1DATASTROBE Iv1 I SIGNAL NAME DEVELOPER BlAS CLIP Wiring Data DEVELOPERBlAS 4 5 6 P13 5 P13 4 P13 3 DATACL...

Page 349: ... MEDIA TRANSPORT MODULE PIN PIN SIGNAL NAME WlRE COLOR I 1 1 7 1 FRAME Ivlo I 2 P30 2 FEEDCLUTCH ON VIO 3 P30 1 24 VDC VIO 1 5 1P29 2 1DCCOM Iv1 I 6 P29 3 MEDIA MOVING VIO P29 MOTION SENSOR 2 J28 5 DCCOM VIO 3 J28 6 MEDIA MOVING VIO P30 MEDIA FEEDCLUTCH PIN PIN SIGNAL NAME WlRE COLOR 1 J28 3 24 VDC VIO 2 J28 2 FEEDCLUTCH ON VIO 12 98 3001 7 1I Wiring Data ...

Page 350: ...DC GRN J31 DEVELOPER MODULE I PIN PIN I SIGNALNAME 1 C R r 1 I INOT USED I 1 2 1 INOT USED 1 1 3 1P35 2 1 24VDC 1GRY 4 P35 1 TONER SOLENOIDON VIO 5 P34 3 DCCOM BLU 6 P34 2 TONER CONCENTRATION GRN r7 3 4 1 I V D C 1YEL LOW TONER DCCOM P33 1 5 VDC PIN DEVELOPER SIGNAL NAME WIRE HOUSING COLOR CLIP P24 1 DEVELOPERBIAS ELK PIJ 33 TONER CARTRIDGEGROUND NOTUSED DC COM J31 8 NOTUSED ORN PIJ 34 TONER SENSO...

Page 351: ...R VIO E8 P48 1 PIN P J 39 HEAT ROD FRAMEGROUND ACH 1 COMPONENT COLOR OVERTEMPERATURE THERMOSTAT GRNNEL BRN PIN P J 40 OVERTEMPERATURETHERMOSTAT J37 3 SIGNAL NAME P J41 THERMISTOR PWB PIN 1 WIRE COLOR ACN 1p 1 FAN 1 SIGNAL NAME 1RIRE 1 COLOR 24 VDC FANON BLK WHT 12 98 3001 7 13 Wiring Data PIN P49 1 COMPONENT THERMISTOR PWB WIRE COLOR BLK ...

Page 352: ...O J 43 XERO MOD PIN PIN THERMISTOR SIGNAL NAME WlRE PWB COLOR 1 P44 8 DCCOM VIO 2 P44 7 FUSERTEMPERATURE VIO 3 NOT USED 1 4 1P44 5 1FANSON 5 P44 4 CLEANER BLADE VIO SOLENOIDON 6 P44 3 24 VDC ORN INOT USED I 8 IP44 1 I 24 VDC INTLK I vlo I P44 THERMISTORPWB PIN XERO SIGNAL NAME WlRE MOD COLOR I 1 1J43 8 I 24 VDC INTLK Ivlo I INOT USED CLEANER BLADE 1 1J43 5 1 1 1 SOLENOIDON J43 4 FANSON NOT USED 1 ...

Page 353: ...RT LATCHING COVER INTERLOCKSWITCH I 1 1 P46 3 I 24 VDC INTLK I v l o I 1 2 1 I NOT USED I I WlRE COLOR 1 3 1 P46 1 I 24 VDC INTLK SIGNAL NAME PIN PIN XERO I PIN I MOD I SIGNALNAME 1 E R PIN P49 THERMISTOR PWB I I I BRN 1 P51 PRECHARGE COROTRON WIRE COLOR PIN XER0 MOD I 1 I 1I 1 HVPS IONSIGNAL NAME 1B R E 1 COLOR PRECHARGECOROTRON J37 2 SIGNAL NAME P52 CHARGE COROTRON ACH BLK I I ICHARGE COROTRONON...

Page 354: ...ETACK COROTRONON I P 55 FRONT DOCUMENTSENSOR PIN PIN CONTROL SIGNAL NAME WlRE PWB COLOR I I I 1 P15 3 5 VDC VIO I IDCCOM IDOCUMENTAT FRONT SENSOR PIN PIN CONTROL SIGNAL NAME WlRE PWB COLOR 2 P15 5 ILLUMINATION LEVEL VIO P58 UPPER REAR COVER INTERLOCKSWITCH I 1 1P5 3 24 VDC INTLK 1vlo I 2 NOT USED 3 P5 1 24 VDC INTLK VIO 12 98 Wiring Data 7 16 3001 ...

Page 355: ...K 6 NOT USED 5 SPARE I 1 6 DC COM 8 1 1SPARE P62lJ62 CONTROL PWB 1SPARE PIN FOREIGN ACCESSORY WlRE COLOR SIGNAL NAME P64lJ64 CONTROL PWB MACHINE ENABLED BRN COUNT THE COPY RED WlRE I PIN I PIN I SIGNALNAME I COLOR COUNT THE COPY ORN I I I 1 SPARE 24 VDC YEL GRN DC COM 4 SPARE 5 24 VDC 6 SPARE 7 24 VDC 8 SPARE 1 DCCOM 12 98 3001 7 17 Wiring Data ...

Page 356: ...BLK DCCOM TONER SOLENOIDON 1 WHT 1 9 I P31 2 INOTUSED Iv1 I 25 P66IJ66 CONTROLPWB P73 1 10 11 I 1 IKI 2 1FUSER LAMP BALLASTON 1 BLK I MEDIAAT PREFEED SENSOR P31 1 A11PI 8 13 14 BRN 1 15 1A11PI 4 ISTEPPER CLOCK lBRN I NOT USED COUNTERCLOCKWISE DRIVE A11P1 6 AlIP1 5 2 3 1 i IDCCOM B L K 1 5 VDC WHT AIIPI 1 24 VDC GRY BLU BRN ENABLETHE DOCUMENT DRIVE DCCOM K1 I P71 3 Wiring Data ORN RED 5 24 VDC DOCU...

Page 357: ...OR J73 MEDIA TRANSPORT MODULE 1 I 2 3 WlRE COLOR PIN MEDIA AT PREFEED SENSOR 1 P74 3 MEDIAAT PREFEED SENSOR P74 2 DCCOM P74 1 5 VDC GRN PIN SIGNAL NAME ERN P65 25 P65 24 P65 23 P74 THE PREFEEDSENSOR SIGNAL NAME DCCOM 5 VDC WlRE COLOR PIN RED ORN 12 98 3001 7 19 Wiring Data 2 3 WlRE COLOR PIN J73 2 J73 1 SIGNAL NAME DCCOM MEDIA AT PREFEED SENSOR RED BRN ...

Page 358: ... J1 DOCUMENT DRIVE MOTOR PWB I I COUNTERCLOCKWISE 1DRIVE 1BRN I WIRE COLOR 3 4 5 6 Wiring Data SIGNAL NAME PIN PIN P16 6 P16 5 P16 4 P16 3 DCCOM STEPPER CLOCK DCCOM ENABLE THE DOCUMENT DRIVE BLU GRN YEL ORN ...

Page 359: ...xampleswhere possible No Yes Foldon lines do not staple and mailto address printed on reverseside When folded itforms an envelope Includefolded marked up pages inthe envelope or write your comments below Pleasecheck if answer requested If yes besure to fill in Name Job Title EmployeeNo and LocationCode Type or print usingblackpencil or Ink Name Job Title Date PublicationNumber ProcedureTitleI Page...

Page 360: ...O 444 ROCHESTER N Y I POSTAGEW I U BE PAlDBY ADDRESSEE XEROX CORPORATION MultinationalCustomer and Service Education Attention ProductionGroup 800 Phillips Road Bldg 845 17s Webster NY 14580 9983 FOLD HERE NO POSTAGE NECESSARY IFMAILED INM E UNITEDSTATES FOLD HERE ...

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