Xerox 2510 Service Manual Download

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Summary of Contents for 2510

Page 1: ...The Xerox 2510 60150 Hz 2515 60 Hz Copier Service Manual NOTE Revision Documents700P87481 and 700P87482 have been collated into this document Search 700P87480 August 1996 Search ...

Page 2: ... this documentation customer performed service of equipment or modules components or parts of such equipment may affect the warranty offered by Xerox with respect to such equipment You should consult the applicable warranty for Its terms regarding customer or third porty providedservice If the customer services such equipment modules components or parts thereof the customer releases Xerox from an ...

Page 3: ......

Page 4: ...1 L Sl L b1 L E1 L I l L I 1 L 01 L 6 L 8 L L L 9 L s L tr L E L Z L 1 L esed ZE s 1E S OE S 62 5 82 S Lz S 92 S sZ s bz S EZ S ZZ s 12 s 02 S 615 81 S L1 s 91 4 s1 s bL S E1 S Zl S 11 5 01 S 6 S 8 S L s 9 S S S tr s E S Z S 1 s e6ed ...

Page 5: ... 1 This sectloncontainsImagequallty defectsamplesandthe Repair Analysis Procedurefor correctingthe problem RepairlAdjustmentProcedures 4 1 SocllonConlcnls 4 1 Thissectioncontainsall Repair1 Removaland Adjustment procedures ElectrostaticSeries PartsList 5 1 Sectioncontents 5 1 This sectioncontainsthe port numbers for all replaceablecomponents GeneralProceduresllnformation 6 1 SectionContents 6 1 Th...

Page 6: ...Notes ...

Page 7: ...or Repair Analysis Procedures This section contains the Repair Analysis Procedures RAPS that are necessary to repair the faults other than image quality defects When using a RAP stop the repairs whon tho fault is flxod Do not porform the remainingsteps Section3 Ima e QualityRepair Ana7ysis Procedures This section contains a listing of image quality defects and samples to assist in classifying the ...

Page 8: ...d Proceed through the steps only until the problem is solved There is no need to continue with the RAP after the problem is corrected Repair 1Adjustment Procedures The repair procedures provide detailed steps on how to remove and replace components The adjustment procodures provide dotailod stops on how to check and adjust components Sotno copiors havo boon rnodifiod by various design changes Each...

Page 9: ...nce to the location of Parts List Safety interlockswitchthat is the adjustmentprocedure PL 1 1 This is the reference to the parts list dJb closed exploded drawing where the spared component is found Voltage Source This is an indication of the source Indicatesthat the part has a repair Switchlrelaycontactswith t svoc voltage that is used for operation procedure listed in the Repair _OILmomentary co...

Page 10: ...ol identifies the component or configuration of components in a circuit diagram that are not part of a change identified with this TaglMOD number This symbol idonllflos on entire circuit diagram that has not been changedbythis TaglMOD number The Signal Flow This symbol is used on circuit diagrams to indicate an interrupted signal in the horizontaldirection This symbol is used on circuit diagrams t...

Page 11: ...The Xerox 2510 60150 Hz 2515 60 Hz Copier Service Manual NOTE Revision Documents700P87481 and 700P87482 have been collated into this document 700P87480 August 1996 ...

Page 12: ... this documentation customer performed service of equipment or modules components or parts of such equipment may affect the warranty offered by Xerox with respect to such equipment You should consult the applicable warranty for Its terms regarding customer or third porty providedservice If the customer services such equipment modules components or parts thereof the customer releases Xerox from an ...

Page 13: ...age 3 21 3 22 3 23 3 24 3 25 3 26 3 27 3 28 3 29 3 30 3 31 3 32 3 33 3 34 3 35 3 36 3 37 3 38 3 39 3 40 3 41 3 42 3 43 3 44 3 45 3 46 3 47 3 00 3 49 3 50 3 51 3 52 3 53 3 54 3 55 3 56 3 57 3 58 3 59 3 60 3 61 3 62 3 63 Rev 6 93 6 93 7 92 7192 7 92 7 92 7 92 7 92 8 96 8 96 7 92 7 92 6 93 7 92 7 92 7 92 8 96 7 92 8 96 8 96 6 93 Blank 7 92 7192 7 92 7 92 7 92 6 93 7 92 7 92 6 93 6 93 6 93 6 93 8 96 8...

Page 14: ...1 L Sl L b1 L E1 L I l L I 1 L 01 L 6 L 8 L L L 9 L s L tr L E L Z L 1 L esed ZE s 1E S OE S 62 5 82 S Lz S 92 S sZ s bz S EZ S ZZ s 12 s 02 S 615 81 S L1 s 91 4 s1 s bL S E1 S Zl S 11 5 01 S 6 S 8 S L s 9 S S S tr s E S Z S 1 s e6ed ...

Page 15: ... 1 This sectloncontainsImagequallty defectsamplesandthe Repair Analysis Procedurefor correctingthe problem RepairlAdjustmentProcedures 4 1 SocllonConlcnls 4 1 Thissectioncontainsall Repair1 Removaland Adjustment procedures ElectrostaticSeries PartsList 5 1 Sectioncontents 5 1 This sectioncontainsthe port numbers for all replaceablecomponents GeneralProceduresllnformation 6 1 SectionContents 6 1 Th...

Page 16: ...Notes ...

Page 17: ...or Repair Analysis Procedures This section contains the Repair Analysis Procedures RAPS that are necessary to repair the faults other than image quality defects When using a RAP stop the repairs whon tho fault is flxod Do not porform the remainingsteps Section3 Ima e QualityRepair Ana7ysis Procedures This section contains a listing of image quality defects and samples to assist in classifying the ...

Page 18: ...d Proceed through the steps only until the problem is solved There is no need to continue with the RAP after the problem is corrected Repair 1Adjustment Procedures The repair procedures provide detailed steps on how to remove and replace components The adjustment procodures provide dotailod stops on how to check and adjust components Sotno copiors havo boon rnodifiod by various design changes Each...

Page 19: ...nce to the location of Parts List Safety interlockswitchthat is the adjustmentprocedure PL 1 1 This is the reference to the parts list dJb closed exploded drawing where the spared component is found Voltage Source This is an indication of the source Indicatesthat the part has a repair Switchlrelaycontactswith t svoc voltage that is used for operation procedure listed in the Repair _OILmomentary co...

Page 20: ...ol identifies the component or configuration of components in a circuit diagram that are not part of a change identified with this TaglMOD number This symbol idonllflos on entire circuit diagram that has not been changedbythis TaglMOD number The Signal Flow This symbol is used on circuit diagrams to indicate an interrupted signal in the horizontaldirection This symbol is used on circuit diagrams t...

Page 21: ...ntroduction 1 2 Call Flow Diagram 1 3 StatusCode Entry Chart 1 4 MaintenanceProcedures 1 5 XerographicModule 1 6 Media Transport 1 9 Developer Module 1 9 Covers 1 10 Final Action 1 11 7 92 K I O I P G 1 1 Section Content ...

Page 22: ...ns the activities that are followed after the main cause for the service call has been corrected l l ese aclivilles are referred to as Normal Call and Extended Maintenance a Normal Call This is the service activity that is performed when less than 30K feet 9K motres of niodia has been run slnce h e last service call Normal Call activity is designed to be performed on all calls This activity includ...

Page 23: ...vicelog tag matrix inspectsamplecopies credits Verify Classify Repair problem Call Flow Diagram Go To Status StatusCode Indicator Other Fault Repaired Code EntryCode 251012515 Initial Action Section 2 c Other Fault lndlcators I Repaired 1 Section3 1 I I Repaired YES NO I Section2 IGo To C Q Faults I Section3 Call Escalation Repaired NormalCall LessThan 5 Doysor 500 ft FinalAction Extended Meintene...

Page 24: ...Copierdoes not warm up Switchoff the copier then switchonthe copier Recordthe NVMvalues Replacethe control pwb 1 2515 only Enterthe NVM values recordedpreviously Reset NVM Selectthe lower right handsegment Closethe transport latchingcover Check that the upper rear cover IsInplace Clear the paperjam Open then closethe transport latchingcover Switchoff the copier then switch onthe copier Insertrequi...

Page 25: ...ingcancausethe document drive to rtall resulting in alarger than acceptable COPY Copy quality defect with t hintrnasparent documents Possibleincreaseintoner consurntion TASK ENABLER Clean both sldes of platenwith anti static cleaner on a white cloth Clean usingthe Formula A on atowel or cloth Apply a stnall arnounlof anti staticcleaner to a towel Check the tape on the lens repair or replace a s ne...

Page 26: ...s running ornsablovollum 2510W Tag 252 2515 Performthe lnitializntion Procedurefor the fuser roll 2510W Tag 252 2515 Clean donor roll on copierswith an ODOS oiler Check kleanlreplaceoil dispenser assy A contaminatedwick candamage the fuser roll ond npply fuser oil unrelinhly Clean replacefuser roll fabric guide Smoothlwornfuser roll losesability to drive media Contaminatedfabric guide causestoo mu...

Page 27: ...ads are dry Wick is contaminated TASK ENABLER Ensurethat the pads touch in the center to prevent oil from seeping ovrt the ends 2510 Only Install Tag 22 Ensure that the pads touch in the center t o prevent oil from sccping ovrl thc cndr See O F 1 IsolationProcedure for Mechanical Noise RAP Section 2 for the parts t o be lubricated and the specific lubrication to use Replace oil pads Replace wick 2...

Page 28: ...pply zinc stearateto the cleaning blade and photoreceptor drum Note 2 Replaceif damaged Vacuum auger area and seal Note 1 Ensurethat seal is oriented toward the drum Replaceseal i f damaged Ensuremachineis at operating temperature and all light leaksare ellrr inaled before performing the 2510 ADJ 9 2 2515 ADJ 9 3 ElectrostaticSeries Note 1 Ensure that the vacuum does not contact the edye of cleane...

Page 29: ...gher dirt levels and copy quality defects Replacedeveloper Filtersallow correct air flow inthe developer filter Ihousingto reducedirt level TASK ENABLER Cleantransport with anti static fluid and cloth Cleanfeed roller with FormulaA Vacuum cloan ttwn wipo down with a lint froo cloth TASK ENABLER Developer should beeven from end to end Check the developer housingfor aworn cam damaged retainerclip 25...

Page 30: ...ion TASK ENABLER FormulaA plusantistatic fluid on feed in shelves DOCUII QI I ondIlnc nndslucklny problem Clem the lollowlngwltli ant1static cleaner Document and Media Feed in Shelves Document ReturnGuide All the plasticdocument and media guides Separator Guides 7 92 Covers 1 10 251012515 ...

Page 31: ... Image Quality Analysis locatedinSection3 Mako o copy at onch of tho following CopyContrastsettings A Lightest El Darkest C Normal centerposition Compare the copies for differences in image darkness If two or more copies are the same go to the CQ 25 Developer Bias RAP located in Section 3 Check that the copy count meter has advanced Recordall actlvltles Intheservicelog 8 96 251012515 1 11 FinalAct...

Page 32: ......

Page 33: ...athJam RAP 2 12 2 1 Control Panel RAP 2 63 F Fuser 2510 RAP 2 16 3 1 Copy Count Meter RAP 2 64 I I user 2515 RAP 2 22 3 2 ForeignAccessory No Billing RAP 1 1 ForeignAccessory PWB RAP 1 2510W Tag 26 2515 2 29 2510W Tag 26 2515 2 65 IJ HighToner RAP 4 1 MainDriveMotor RAP 2 69 2515 2 32 15 1 DocumentHandlerRAP 2 71 IJ Low Toner RAP 2515 2 36 OF 1 Isolation Procedure For Mechanical Noise RAP 2 73 OF ...

Page 34: ...hen the sensoris actuated Y N Initial Actions Check the actuator of the document sensor for damage or binding e Check the document path for obstructions and the Transport Platen and the platen for damage and for correct installation Clam the sensor A B Go to FLAG 1and check the wiring for nn opencircuitor a short circuit If there is no open or short circuit replacethe DocumentSensor QI If the prob...

Page 35: ...DOCUMENT SENSOR 5 VDC DC 6 COM 1 I ORN ORN 8ACUMENT SENSOR PL 1 2 I DOCUMENT SENSED H 5 VDC 2 6193 I 251012515 2 3 A DocumentSenc nrRAP ...

Page 36: ...disconnect the PIJ 58 connector The Upper Rear Cover lnterlock Switch S4 is good Y N I Replacethe switch There is 19to 3 35VDC Y N I Replace the High Voltage Power Supply PL 1 1 Refer back to initial actions Connect to PlJ5 4 connect to the Ground lest pointon the HVPS TP4 There Is 19to 35 VDC Y N I Replacethe LVPS PWB AZ Connect of the DMMto PlJ5 6 There is 19to 35 VDC Go to FLAG 2 and check tho ...

Page 37: ...1 1 4 24VDC DCCOM 0 S4 UPPER REAR liRLoCK SWITCH PL l k 2 P1J58 ELK I I I I I S5 TRANSPORT LATCHING COVER INTERLOCK SWITCH A GND A3 CONTROL PWB PL 1 2 17 DCCOM VOLTAGE POWER SUPPLY 8196 a 2 5 C Cover lnterlcrckOpen RAP 7 510WIOTAG 5 ...

Page 38: ...Notes C Cover Interlock Open RAP 2510W O TAG 5 ...

Page 39: ...TRANSPORT LATCHING COVER INTERLOCK SWITCH LOW VOLTAGE POWER SUPPLY 6193 2510 2515 2 7 C Cover Interlock Open RAP 2510 WIO TAG 5 ...

Page 40: ...and 3 of the connector Use a magnet to check that the switch opensandcloses The Transport Cover lnterlock Switch 5 is good Y N I Replacethe switch Replacethe ThermistorPWB A10 mnect 1to PlJ5 3 connect 1 to the C c GroundtestFpoint onthe HVPS TP4 There is 19to 35 VDC I Replacethe LVPSPWB A2 Connect of the DMMto PIJ5 1 There is 19to 35 VDC Go to FLAG 2 and check the wiring for and open circuit If th...

Page 41: ... A2 LOW VOLTAGE POWER SUPPLY PL 1 2 4 d 24 VDC A10 THERMISTOR PWD PL9 3 s4 UPPER REAR COVER INTERLOCK SWITCH P L 14 2 L GND 6 93 251012 1s 2 9 C Cover Interlock Open RAP 2510 W TAG 5 i515 ...

Page 42: ...Notes I 6 93 C Cover Interlock Open RAP 2510 WITAG 5 2515 2 10 251012515 ...

Page 43: ...I UPPERREAR I COVER INTERLOCK SWITCH TRANSPORT II LATCHING COVER INTERLOCK SWITCH POWER SUPPLY 6 93 251012515 2 11 C Cover Interlock Open RAP 2510 W TAG 5 75 75j ...

Page 44: ...e stub shaft between the Media Feed Clutch and the feed rolls is not loose If loose replacethe upper mediafeed roll assembly Check connectors PIJ 14 28 29 and 30for damageand properseating Check that the transport is fully against the hinge pins on the Front Cover of the Xerographic Module when the Transport LatchingCover is closed If not replace the Latch Springs PL9 2 Procedure WARNING 2515WlTAG...

Page 45: ...UPPER c k CLUTCH CONTROL PL 1 2 24 r i VDC 12 MEDIA FEED CL TCH PL1 3 6 93 Z IOIZSI 5 2 1 3 E Paper PathJam RAP ...

Page 46: ...Notes E Paper Path Jam RAP ...

Page 47: ...A3 CONTROL CONTROL PWB LOGIC PL 8 5 PI128 p14 I I I 1 I I I I I I DCCOM MEDIA TRANSPORT CONTROLPWB E Paper PathJam RAP ...

Page 48: ...wiring for an opencircuit I no opencircuit is found replace the FuserTriac If the problem I persists replacethe LVPSPWB PSI If the problem persists replacethe Controller PWB A3 Replace the Over Temperature Thermostat A9 Disconnect PIJ 44 and check RTI for a cold resistance of between 100K and 1S O K ohms If not in Specification replace the Thermistor assembly PWB PL 9 3 If resistance is OK go to F...

Page 49: ...ITH TAG 5 RT1 THERMISTOR FUSER ASSEMBLY PL 9 3 I45K OHMS COLD 2K OHMS HOT P S1 LOW VOLTAGE POWER I SUPPLY P L 1 2 510 WITHOUTTAG 5 R T1 FUSER THERMISTOR PL 10 2 145K OHMS COLD 2KOHMSHOT I 6 93 2510 2 17 F Fuser 2510 R P ...

Page 50: ... PL1 lA BLU BLU m N XLA 50 HZ 142E60099 WHT M USO 142E60025 WHT NOTES THERE ARE TWO DIFFERENTTYPES OF LINE FILTERS THE WIRING COULD B EAS SHOWN ON THE FILTERSSHOWN BELOW 2510W OTAG5 XISPIN 1 Q 2 lO WITAG I X IS PIN1 6 93 F Fuser 2510 RAP 2 18 2510 ...

Page 51: ...FUSER TRIACS r n II LOW VOLTAGE I POWER SUPPLY 2510 US0WIOTAG 5 VOLTAGE F Fuser 2510 RAP ...

Page 52: ...1 TAG 5 WIT11 TAG 5 THERMISTOR PWB 2510 WfTAG 5 XEROGRAPHIC 2510 W O TAG 5 XEROGRAPHIC MODULE 6 93 F Fuser 2510 RAP P 30 751n ...

Page 53: ...Notes 6 93 2510 2 21 F Fuser 2510 A P ...

Page 54: ...l 3 of the Line Filter There is less than 5 ohms between the pins Check the Fuser Heat Rod for an open circuit If there is no open circuit go to FLAG 4 and check the wiring for an open circuit If the Fuser Heat Rod still does not turn on check the Over Temperature Thermostat A9 for an open circuit The Over Temperature Thermostat A9 is open Y N A B C D A B C D Goto FLAGS 1 and 3 and check the wirin...

Page 55: ...RTI FUSER THERMISTOR RT2 FUSER THERMISTOR A10 THERMISTOR ASSEMBLY PWB PL9 3 PS1 LOW VOLTAGE POWER SUPPLY PL 1 2 CONTROL LINE FILTER USO XLA 60 Hz F Fuser 2515 RAP ...

Page 56: ... MT2 FUSER TRlAC TRlAC PL 1 1 RED ACN r 1 ACH SUPPRESSOR ACN RED I A A9S6 p y 3 0 5 550 F 290 C P S LOW 1 VOLTAGE POWERSUPPLY PL 1 2 e 1 3VER HEAT IELAY 6 93 F Fuser 2515 RAP 2 24 251s ...

Page 57: ...SUPPLY US0W TAG 5 and 25 15 THERMOSTAT 6 93 2515 2 25 F Fuser 2515 RAP ...

Page 58: ...XEROGRAPHIC RED MTI FUSER TRlACS 1 IZIJRIA YB ISM 2 I I 6 93 F Fuser 2515 RAP 2 26 2515 ...

Page 59: ...F Fuser 2515 RAP ...

Page 60: ...NOTES 6 93 F Fuser 2515 RAP 2 20 2515 ...

Page 61: ... Removethe lower rear cover Disconnect the foreign accessory cable from connector J2 on the foreign accessory PWB Connect the test connector to J2 on the foreign accessory PWB Cheat the magnetic interlock switch for the upper rearcover Switchonthe copier The statuscode His displayed N Switch off the copier and check the foreign accessorycablefor opencircuits Thecableis without opencircuits Y N Rep...

Page 62: ...table 2 Thejumper cable hascontinuity I Replacethe jumper cable Switchonthe copier The status code H isdisplayed Y N I The repairis complete Replocethe foreion accessory PWD Replacethe foreign accessory PWB FOREIGN TABLE 1 TABLE 2 6 93 H ForeignAccessory RAP 2 30 2515 2510 WITng 26 ...

Page 63: ... ENABLE L 5VDC I 8 FOREIGN INTERFACE CONNECTOR I I PI12 I I I T l J L COUNT 8 FOREIGN ACCESSORY PWB 2510 WlTag 26 p 5 I I 9 I COUNT I 2f VDC DCCOM I t1 ENABLE I I I 6 93 2510 WlTag 26 2515 2 3I H Foreign Accessory RAP 4 ...

Page 64: ...in code Y The value displayed is 3 greater than the value of code 4 Y N I Replace the Controller PWB REP 3 1 If the problem persists replacethe Control Panel PL 1 1 Make 3 copies of 82E5980 in the Normal copy mode Check the image density of the lastcopy The density of the 0 7065 paragraph in the center of 82E5980 is greater than or equal to paragraph28 5 on S 1 R 82E7030 Y N Perform the Electrosta...

Page 65: ...d check the wires for an open or short circuit IThere is a short circuit Replacethe Toner Solenoid REP9 8 I II Performthe Detoning Procedure GeneralProcedures Ifthe problem persistsreplacethe Control PWB IRepairthe wires IPerformthe Detoning Procedure General Procedures Section6 8 96 2515 2 33 J HighToner RAP ...

Page 66: ...2 I 4 24VDC 6 DCCOM TONER SENSOR PIJ31 P J34 PL 9 5 PN 10 TONER RED j RED P J 34 Pfl31 CONCENTRATION CONTROL P65 LOGIC BLU s T NsED BRN I BLK BLU BLU D I I A3 CONTROL PWD PL 1 2 CONTROL PWB PI 8 96 J HighToner RAP 2 34 2515 ...

Page 67: ...A3 CONTROL PWB PI 1 2 24VDC TONER SOLENOID 31 ON L 24 VDC P J 35 PI0 I WHT j VIO I BLK I I TONER DISPENSE PL 9 5 CONTROLPWB PI8 _ J High Toner RAP ...

Page 68: ...imbottleis not full A full bottle mayindicatea developersystem problem Referto the OF2 HighToner Consumption RAP CAUTION WIO TAGS 2 7 or 89 To prevent damage to the drive gears before entering any diagnostic test which requires the use of the main drive motor A always enter the codes g fuser and 1 cooling fans first and then allow the copier to operate for at least 2 minutes Then press code A to s...

Page 69: ...J 9 3 Donot performthe lmage DensityAdjustment ADJ 9 4 yet Switchonthe copier and allow itto cycle out Dothistwotimesto ensurethe material is mixedcompletely approximately16 minutes J LowToner isdisplayed I Performthe lmage DensityAdjustment ADJ9 5 PressStart and allowto cycle out If J Low Toner does not clear beforecycle out refer N back to the InitialActionssectionof this RAP Setthe DMMtothe ZOO...

Page 70: ... 1 24 VDC PI135 PI8 I I WHT I I B L K I I I I 3 2 GRY GHY ENSURE THAT THE HOOK ENDOF THE RETURNSPRING IS ON THE DISPENSEARM ENSURETHAT THE ENDOF 1 THE RETURNSPRING IS IN THE HOLE OF THE END PLATE 8196 J LowToner RAP 2 38 2515 ...

Page 71: ...CONTROL PL 1 2 24 VDC DCCOM PN 18 PIJ 31 PIJ 34 TONER PI134 Pa31 CONCENTRATION SENSED H PI8 I BUN I I I I I I I 3 BLU I I r 4 CONTROL PL 1 2 I J LowToner RAP ...

Page 72: ......

Page 73: ...e GND test point onthe HVPS TP4 There is 19to 35 VDC present Y N Switch off and unplug the copier Go to FLAG 1 and check for an open circuit between the copy count meter and the Control PWB Enterthe diagnosticmode Enterthe code PI for the copy count meter Note the copy count meteradvances each timer thediagnosticcode P is entered There islessthan 2 VDCat P12 2 Y N I Replacethe Control PWB Replacet...

Page 74: ...tage is present Y N B Goto Pin 1of The Power On Off Switch or pin3A of the AC lnterlock Switch 2510WI0TAGS 4 and 5 and check for ACH ACH voltage is present Y N Goto FLAGS 1through4 and check the wiring from the low voltage power supplyto the power cord for an open circuit If there is no open circuit got o the 1 5 Ground Fault RAP 2515W TAG MOD 5 to FLAG2and check that ACH is present ACH voltage is...

Page 75: ...AC INTERLOCK POWERONlOFF SWITCH S1 AC COMPONENT ...

Page 76: ...R PL1 l ACH P2 Q WHT POWERCORD PL 1 1 WHT GND GRNlYEL AC INTERLOCK SWITCH PL 1 1 II 1 POWER ONlOFF LFl 2 SWITCH PL 1 1 FILTER PL 1 1 2 0Pa 1 ACH P2 ELK u WHT a VOLTAGE POWER SUPPLY PL 1 2 r THERE ARE TWO DIFFERENTTYPESOF LINE FILTERS THE WIRING COULDB EAS EES SIIOWNONTI4E FILTERSSIIOWN DELOW u x C WHT Q LVPS PIN 6 93 1 IAC Power RAP USO 2 44 251012515 ...

Page 77: ...6 93 251012515 2 45 1 1 AC Power RAP USO ...

Page 78: ...NIOFF SWITCH PL 1 1 WHT xIII BLU LINEFILTER POWERONIOFF SWITCH St 1 2510 XLA 2515 XLA LOW VOLTAGE POWERSUPPLY 1 1192XL P S1 LOW VOLTAGE POWER SUPPLY P L 1 2 9a I DC COM AC INTERLOCK AC COMPONENT PANEL XLA 50 HZ 1 I AC Power RAP XLA 50 Hz ...

Page 79: ...PIJ 4 Pins 1 and 4 ACH is present Y N Ensurethe Fuse F1 on the LVPS is not open The Fuse isopen I Replacethe Lws PwB 50to FLAG 1 and check for a short circuit Replace the Fuse F1 and disconnect P1J9 Set the DMM Setthe DMMto the ZOO VDC range Conned read and OnneCt the meter 1 to the GNDtest point onthe HVPSand leads from I J 4 pin to I J 4 pin measurethe following LVPSvoltages There is 22 to 25 VA...

Page 80: ...p CONTROLPWO 6 93 1 2 DCPower RAP 2 48 257012515 ...

Page 81: ...Notes 6 93 i 251012515 2 49 1 2 DC Power RAP ...

Page 82: ...14 I L 1 2 I ACII I I I I I I c 4 7 r ACN P S1 TRANS LOW FORMER VOLTAGE PL 1 2 POWER SUPI LY PL 1 2 A3 CONTROL PWD I L 1 2 XLA 2201240VAC SELECTION LOW VOLTAGE mJ POWER SUPPLY LED 5V YE SM2 8 96 1 2 DCPowerRAP 2510 W TAG MOD 5 2515 2 50 ...

Page 83: ...Notes 6 93 i 251012515 2 51 1 2 DC Power RAP ...

Page 84: ...4 ACH ACN A3 CONTROL PWB PL 1 2 LOW VOLTAGE POWER SUPPLY 8 96 1 2 DC Power RAP 2510WI 0 TAG MOD 5 2 52 ...

Page 85: ...d to P J5 8 and the lead to the ground test point on the HVPS TP4 Enterthe code Jl to turn the Coolingfans on The voltage goes between 19 t o 35 VDC to lessthan 0 1 VDC I Y N A B C C Set the DMMto the 20 VDC scale Connectthe DMM leadto PlJ9 7 and the leadto the ground test point onthe HVPS TP4 Enter the code J to turn the Coolingfans on The voltage goes from less than 0 1 VDC to between 3 5 to 5 0...

Page 86: ...VDC PN44 I I 1 I I 1 ORN 24 VDC SUPPLY THERMISTOR PL9 3 n MOT2 LEFT COOLING FAN PL9 3 MOT3 RIGHT COOLING FAN PL9 3 FANSOFF FANSON 6 93 1 3 DCCooling Fan RAP 2 54 2510 2515 1 9 C I n n t r s n r t m r r h r n C c P PlJ5 8 PN9 7 26 VDC 0 VDC L RUN MODE t 0 1 VDC 3 5 to 5 VDC POWER SAVER MODE 9 5 VDC 2 0 VDC ...

Page 87: ... HIC LOWVOLTAGE POWER SUPPLY 1 3 DCCoolingF R A P 2516 W ...

Page 88: ...Notes 7 92 1 3 DCCooling Fan RAP 2 56 251012515 ...

Page 89: ...d P9 7for anopencircuit Ifthere is noopencircuit replacethe Control PWB Ifthe problem still exists replacethe LVPS Switchoff and unplugthe copier Goto FLAG 2 and check the wiring betweenthe low voltage power supplyandthe fans for an open circuit Check the fans for mechanical bindingor possible obstruction replacea s necessary Replacethe ozone filtersifthey are blocked PI141 XEROGRAPHIC MODULE FANS...

Page 90: ...FANON L pg P9 24VDf 7 VOLTAGE POWER SUPPLY PLl 2 ACN I MOT2 COOLING FAN PL9 3 MOT2 I I I I I I I I I I I r 2 RED I I I BLU f 1 4AC Cooling Fan RAP 2510 WIOTAGIMOD 5 2 58 251o ...

Page 91: ...to FLAG landdisconnectACH andACN at Pins2 and 5 of the PowerOnlOffSwitch Pluginthe power cordandtest the GFP accordingtothe WarningIcrhel The GFP passesthetest Y N I Replacethe G F P PL 1 2 ReconnectACH andACN wiresto the Power OnlOffSwitch Goto FLAG2 andcheck that thecorrectvoltage is present Thevoltage is correct Y N I Goto the 1 1 AC PowerRAP Go to FLAG 3 and disconnectthe wiresto the Line Filt...

Page 92: ...D ONIOFF PL 1 1 SWITCH BLK WHT BLU AC INTERLOCK SWITCH P L 1 1 WHT GRNlYEL Y GRNlYEL 4 DC COM NOTES THERE ARE TWO DIFFERENTTYPESOF LINE FILTERS THE WIRINGCOULDB E AS SHOWNON THE FILTERSSHOWN DELOW WHT LVPS PIN I 1 5 Ground Fault 2515W Tag MOD 5 RAP ...

Page 93: ...INTERLOCK SWITCH P L 1 1 I FILTER P L 1 1 ACH P2 I P S1 LOW VOLTAGE POWER SUPPLY PL 1 2 n GRNlYEL DCCOM WHT BLU LINE FILTER SWITCH S1 2510 XLA 2515 XLA LOW VOLTAGE POWER SUPPLY AC INTERLOCK AC COMPONENT PANEL LA50 HZ 6193 2515 2 61 1 5 Ground Fault 2515 WITag1MOD 5 RAP ...

Page 94: ...RD AC COMPONENT PANEL RX XLA 50 Hz OUTLET FOR MEDIA HEATER POWER CORD LINEFILTER AC COMPONENT PANEL USO 0 1083 A XLA 60 Hz o m I s c a b d TRANSFORMER T1 LOWVOLTAGE POWERSUPPLY 6193 1 5 Ground Fault 2515 WITag MOD 5 RAP 2 62 2515 ...

Page 95: ...copier All of the control panel lamps will light for 3 secondsduringself test If one lamp does not light or if one button does notwork replacethe control panel If none of the lights or buttons work go to FLAG 1 ond check for an open or short circuit If there is no open or short circuit replace the Controller PWB A3 If the problem persists replace the Control Panel A6 CONTROLPWB A3 CONTROL PWB PL 1...

Page 96: ...roperly Procedure Set the meterto measure 24 VDC Connect to P12 2 of the Control PWB to the GNDtest point onthe HVPS Enterthe diagnosticmode Enterthe code PI for the copycount meter The voltage goes from 25 VDC to lessthan 1VDC Y N I Replacethe ControlPWB Replacethe copy count meter f CONTROLPWB I If the problem still exists replacethe Control PWB MI COPY COUNT METER PL 1 Z COUNT COPY PO12 L 24VDC...

Page 97: ...nector J2 and connect the Test Connector Switchonthecopier Set the DVM to the 200 VDC scale Connect the black lead to the frame of the copier TEST CODE 1 TEST CONNECTOR FOREIGNACESSORY DESCRIPTION Place white copier paper over the Exposure Lamp but do not press the Document Sensor Press START Wait for the copier to be Ready Insert a sheet of media24 inches 61 cm long Continued TABLE 1 Enablesan in...

Page 98: ...opencircuit Thejumper cablehasen opencircuit Y N I lleplvcethe foreign accessorykit Replacethejumper cable Check the foreign accessory cable for continuity The foreign accessorycable hascontinuity I Replacethe foreign accessorycable Replacethe foreign accessory PWB IOIkIUN ACCLSSOKY PWB Jumper Cable Wiring r I I WINIL I FUNCTION I I16A SPIN9 I PIN 1 VCCll PIN 5 I ForeignAccessory Cable I PIN 1 Cop...

Page 99: ...Notes 6 93 2510 W Tag 26 2515 2 67 3 2 Foreign Accessory No BillingRAP ...

Page 100: ...ORY PWB 2510 Wmag 26 PIJ16 A PI116 PL 1 2 I I i I 4 1 i COPIER I I ENADLE 1 I 5VDC I I I I I I I I I 24 VDC I I 2 5 2p VDC I DCCOM FOREIGN INTERFACE PlJ2 CONNECTOR COUNT 8 I I 9 COUNT t I 15 6 93 3 2 Foreign Accessory No Billing RAP 2 68 2510 Wmaq 26 2515 ...

Page 101: ...AG 1 and check for an open circuit between the Control PWB and the LVPS PWB I If there is no open circuit replace the Control PWB Set the meterto measureACH There is ACH between P3 1 and P3 3 of the LVPS PWB Y N Switch off and unplug the copier Go to FLAG 2 and check for an open circuit between P4 3 and P4 4 of the LVPS PWB If there Is on open circuit reploce the transformer If there is no open ci...

Page 102: ...q 24VDC WARNING 2515 WJTags2 7 or 89 Therewill bea Itime delay betweenthe time the code IAlis entere and the time the motor startsto turn TRe motor will not start untilthe fuser isat the correcttemperature LOW VOLTAGE POWER SUPPLY PL 1 2 fL ACH 1 6 93 4 1 Main Drive Motor RAP 2 70 251012515 ...

Page 103: ...edure Enter the code Top Right Segment to check the Frontdocumentsensor NOTE The bottom Copy Output lamp 2510 or the right Copy Media lamp 2515 is lit on the Control Panel when the sensor is blocked Actuate the Front Document Sensor Q1 The Copy Output lamp 2510 or the right Copy Media lamp 2515 goes onthen off when the sensor is actuated Go to FLAG 1 and check the wiring for ashort circuit If ther...

Page 104: ...A3 CONTROL PWB PL 1 2 5 VDC Ci DCCOM P15 I ORN I I I I I 2 ORN I I 6 93 5 1 Document Handler RAP 2 72 21i101 1s ...

Page 105: ...tes L3 Y N Enterthe diagnostic mode 2510 2515WIOTag 2 7 or 89 enter code L and pressStart enter code g and pressStart enter code J and pressStart wait at least 2 minutes enter code A and pressStart entor code b ond pressStnrt lhls will energize the media feed clutch 2515 WITog 2 7 or 89 I enter code A and pressStart enter code b and pressStart this will energize the media feed clutch The noise is ...

Page 106: ...unplug the copier Check the photoreceptor drum auger and gears for damage or wear Lube the puileylgearshaft Remove and clean the Auger Gear Check the the shaft for damage scoring burrs etc and clean with emory cloth Lubricate the gear and shaft with Molycote 557 US0 70H37 or Tri Flow US0 70P100 Replace year I f required 2515 only Contamination seal noise popping ensure that the Contamination Seal ...

Page 107: ...Notes 6 93 t 251012515 2 75 OF1 IsolationPrcbrndswfor ...

Page 108: ...WER OOCUMLNt FEEDROLLS DOCUMENT DOCUMENT D I W UEL I IIANDLER LOWER DOCUMENT FEEDROLLS LubricationChart I IMolybdenumdirulfide TOP87 1 DRUMDRIVE BELT DRUM PULLEY AUGER I L C GEAR u A FUSERROLL BEARING MEDIA FEED ROLL DEVELOPER 6 IDLERGEAR I MAIN DRIVE 6 GEAR 6 93 OF1 Isolatinn Pracc dura for 3 7fi S I O I I ...

Page 109: ...toner yield from onecartridgeis lessthan 2000linearfeet Performthe following 8 Clennthe Plnten Lens nndTransport Platen Relor tothe TapsTransfer procedura Section6 0 Performthe ImageDensityAdjustment ADJ9 4 0 Reducethe time intervalof the Timeout to Power Saver mode Special Test 1 Toner isdispensedduringthe cycle out time Ifthe problempersists check the following DispenseSolenoidfor bindingand not...

Page 110: ...issecure correctlyand actuatingthe AC interlock Ensurethat the AC interlock is functioning correctlyand not damaged Replaceif required PL 1 I Ensurollu l tho Ground Stropon the front document food roll is makinggood contactbycheckingthe continuityto ground Meter should lndlcate0 ohms This preventsstatic electricitydischarge through the illuminationsensor Ifthe ground strapis missing install repair...

Page 111: ...re will not contact the copier frame Thiswill causea short to ground and possibledamagethe Control PWB 3 Coverthe MediaTransportwith asheet of paper sothat the paper is underthe DeveloperHousingcoveringthe corotron 4 Enterthe diagnostic modeandenterthe Main DriveMotor on codeinorder to run the motor 2510 CodeA 2515 BottomSegment 5 Check for toner or developerdumping a If materialisdumpingon the pa...

Page 112: ...the Charge Corotron Check the Photoreceptor Drum for an out of roundcondition Slowly rotatethe Drumand watch the surface in relationship with thestraightedge of the XerographicModule if the distancechanges removethe PhotoreceptorAssembly and check the hubsfor damageand reseatthe Photoreceptor Ensurethat the fuser roll is adequatelyoiled Obtainthe D R STool and instructionsfrom the District Technic...

Page 113: ...struction blockingthe manifold IVoltage fluctuates from 800to 1300VDC IVoltage is constant but is 1300VDC or higher Defectivecorotron defective photoreceptor drum lightleak defective highvoltage power supply Shorting or arcingPrechargeor Detack Corotron Groundconnection on the electrometer is not connectedor is not functioning FailedPrechargeor Detack corotron Repairor replacethe Charge Corotron P...

Page 114: ...E PaperPathJam RAP Upper FeedRollstubshaft isslippinginthe Replacethe UpperMediaFeed Roll PL 8 1 DriveShaft Makea mark acrossbothshafts and makeacopy Ifthethe mark nolonger linesup theshaft is slipping Obstructioninthe TurnaroundBaffle Check the area for piecesof mediaor other materialthat maycausethe mediatojam 8 96 OF MediaWill Not Feed 2 82 251012515 ...

Page 115: ...onnectthe powercordandswitchonthe copier The HeatRodis off Y N I Ensurethat the Traic iswiredcorrectly If correct replacetheTraic PL 1 I Switchoff the copier anddisconnectthe power cord Connectthe orangewire onthe Triac DisconnectPIJ9 from the Control PWB Connectthe power cordandswitchon the copier The HeatRodis off Y N A B A B Ensurethat the Triac iswiredcorrectly If correct replacethe LVPS PL 1 ...

Page 116: ......

Page 117: ... 49 The Light Copy Overall 2515 3 51 The Light Copy Partial 3 58 LocalizedDeletions 3 59 Offsetting 3 62 Registration 3 64 Residual Image 3 66 Resolution 3 70 SkewedImage 3 71 Skips 3 73 Smears 3 75 Spots 3 77 Streaks 3 79 Type 1 Dry ink Streaks Type 1 1 Defectmoveswith drum 3 79 Type 1 2 Defectdoes not movewith drum 3 81 Type 2 DolotedStreaks Type 2 1 Defectmoveswith drum 3 84 Type 2 2 Defectdoes...

Page 118: ...re taking any corrective action I NOTE Someof the copyquality defect samplesstillshow theoldtestpattern Pleasedisregardwhich testpatternis shown Thepurposeof thesamplesisto show thedefect andnot the testpattern Compare the copy defect to the examples listed on the following pages Once you have determined the defect sample that best describes the image defect perform the following a Start with the ...

Page 119: ...are a result of a misadjustment of the media or document transportation systemcomponents LichtenbergSpots Large circular spots that appear randomly throughout the image on the copy in the process direction from lead edge to trail edge This is caused by a disturbance of the transferredimagebeforethe fusing process The LightCopy A copy in which the density is lighter than the specifiedlinedensityfor...

Page 120: ...r shorterthan the imageonthe document Evaluate the copy and ensure that the copy meets the lmage Quality Specificationsas specified inthe lmage Quality Specifications area of Section 3 If the copy is not to specification refer to the appropriate Copy Quality CQ defect and follow the procedure to eliminateany defects Evaluate the copy for any visual defects If the copy exhibits any visual defects r...

Page 121: ...edto evaluatethe imagedarkness l z c t d d Figure1 lmage ReferenceScale82E7030 lmageQuality Specifications IXerox Background GrainnessSIR Scale 82P502 I82P502 Figure 2 is used to evaluate the amount of background Figure2 Xerox BackgroundScale82P502 Continued 7 92 251012515 3 5 ImageQualityAnalysis RAP ...

Page 122: ... the 2510 or 2515 copier Copies of this test pattern are evaluated against the specifications listedinthis section The Test Pattern Figure 2 is used to evaluate line darkness skips and smears registration skew resolution exposure level lead edge registration and magnification IFigure2 Test Pattern 8215980 6 93 Image Quality Specification 3 6 ...

Page 123: ...s Test Pattern 82E5980 must be completely of test pattern 82E5980 should be between of test pattern 8x5980 should be between resolved The 2 1 line pair per millimetrecan paragraphs 28 5 and 34 4 on S 1 R test 28 5 and 34 4 on test pattern 82 7030 when becompletely resolvedexcept for one part pattern82E7030 location0 70G5 is at 28 5 6 93 2 1012 15 3 7 Image Quality Specification ...

Page 124: ...31 I IFFFFFE EEEfEEEECE J J I W I J I J J ECCCCCCEEE 3333333331 FFC FFFFFFF 3333333133 EEEfEEEtEt lgE dvJ 3133333333 t k t l L t t t L L r l s f l j J IJJJJJJ 3MI 311J31YJ Il ktkEEEKW CLEECELCCC JJJJWJJJ 0 EEEEEEEFFE O U I I I tjipj cimx f a 0 0 MJlli ydCJ q dU c U Ad03 lJ3Clrll Jod UPI WJIIM 4llU 81 I l l l1 U prod Iuy wtlotj ...

Page 125: ...n Check the resolutiontargets at the 1 2 S 6 and 7 patterns 3EEE 3EEE 3EEE EEEEEEEEEE EEEEEEEEEE 0 3EEE 3333939333 EEEEEEEEEE 3333333333 EEEEEEEEEE 3333333333 I EEEEEEFEEE 3333333333 EEEEEEEEEE 3333333333 3333333333 4 8 EEEEEEEEEE 3333333333 EEEEEEEEEE 3333333333 EEEEEEEEEE 3333333333 EEEEEEEEEE EEEEEEEEEE 3333333333 3333333333 7 RESOLUTION TARGET Vertical Magnification Align the 0 reference line ...

Page 126: ... NOTES ...

Page 127: ... Cut off Image CQ8 Edge Banding I CQ2l Streaks Type 1 Dry ink Streaks Type 1 1 Defect moveswlth the drum Type 1 2 Defectdoes not movewlth the drum Type 2 DeletedStreaks Type 2 1 Defect moveswith the drum Type 2 2 Defectdoes not movewith the drum C Q 7 Developer Bead Carryover I I I I 7 92 251012515 3 1I Copy Defect Flowchart C Q 6 ColdFlow C Q 4 Blank Copy C Q 5 Border Line CQ15 Residual Image CQ1...

Page 128: ...Notes ...

Page 129: ...handlingof the roll Curledor roll cut media Detack corotron Damagedmediasupply roll 4 Incorrectmediaside to sideregistration Obstructioninthe mediapath Contamination or excessive amount of oil 5 on the fuser oil padandwick Ensure that the media is stored correctly and is not folded or creased when inserted in tho copier Replacethe media roll Usethe cut sheet media Check for an obstruction caused b...

Page 130: ...the handling The media has a rough surface like an systemfor the media orangepeel Fuser oil isdispensed uneven This damage could be caused by the Fuseristoo hot fuser subsystem Dampmedia 8 Other Damage FuserPressurePlateor Media Guide Plate 2515 only PL8 4 isdamagedor incorrectlyinstalled Tightly rolled media Checkthe media pathfor anobstruction or damage 2510 Check or adjust Oil Dispense Assembly...

Page 131: ...k will performwith lessreliability Other brandsof media may have different designspecificationsthan Xerox mediaand may not give acceptable performanceinthe 251012515 copiers Erasablemediahaschemicalswhich when heated gives off a gasthat contaminatescopiercomponents 2 Check the storage of media a Mediothat is exposedto the environment may havedampareas b Mediamay havecurledendsor taken a set from s...

Page 132: ...Check 4 Ensurethat fuser temperature isset to 4 Clean the thermistor and ensure that the specification Fusertemperaturethat is thermistor is in contact with tho fuser roll too highwill causethe mediato shrink or perform Fuser Temperature Adjustment wrinkle ADJ 10 1 5 An incorrect electrostatic value can cause 5 Perform ElectrostaticSeries 2510 ADJ 9 2 jams or deletions 2515 ADJ 9 3 6 Check clean o...

Page 133: ...ace the fuser roll PL 10 2 if it is glazed or contaminated Before replacing try to removing glaze using a 220 to 300 grit abrasive paper refer to Section 6 General Procedures Sanding the Heat Roll Check for correct position on pins bent or damaged plate 2510PL8 2 2515 PL8 4 Ensure that the fabric guide tensioning assembly 2510 PL8 2 2515 PL 8 4 is inthe fully up position Center the weight rod Ensu...

Page 134: ...can be uniform over the entire copy or localized 3333333333 EEEEEEEEEE 3333333333 EEEEEEEEEE Lu 3333333333 EEEEEEEEEE i 3333333333 EEEEEEEEEE m IC 3333333333 EEEEEEEEEE m m 17 1 7 I I m I rn 1 fi i EEEEEEEEEE 3333333333 d I I I IT EEEEEEEEEE 3333333333 m in m r EEEEEEEEEE 3333333333 m m EEE EEEEEEE EEEEEEEEEE 7192 CQ 1UniformBackground 3 18 251012515 ...

Page 135: ...Developer material has made more than 4 30K feet 9K metres of copies The coolingfans are not turning or they 5 aredefectiveor damaged Photoreceptordrum is not beingcleaned 6 correctly Ensure the Customer is using the correct dry ink Perform the Electrostatic Series 2510 ADJ 9 2 2515 ADJ 9 3 Replace the developer material REP 9 8 and perform the Electrostatic Series 2510 ADJ 9 2 2515ADJ 9 3 Go to t...

Page 136: ... background in the non imagearea go to Step 7 6b Check the following Cleaner blade solenoid adjustment ADJ9 I I The cleaner blade weight moves freely and when fully transistioned does not touch the frame Ensure there is clearance The cleaner blade assembly transitions across the photoreceptor drum Cleaner auger and drivebelt turn freely Remove the photoreceptor drum and check the following for dam...

Page 137: ... The voltage is 200 220 VDC if not go to CQ 25 DeveloperBias RAP 2515 WI Tag 2 7 or 89 Enter the diagnostic mode Enter the code L press Start Enter the code A pressStart enter the code C press Start Measure the developer bias voltage where the wire connects to the magnetic roll The voltage is 200 220 VDC if not go to CQ 25 DeveloperBias RAP 2515 Wl Tag 2 7 or 89 Enter the diagnostic mode Enter the...

Page 138: ...ter than 6 gotothe J HighToner RAP 2510 Move the Dispenser Adjustment Handle down one position and perform the detoning procedureinSection6 c 2515 Toner cartridge is not grounded c 2515 Using the multimeter check that correctly there is continuity between the cartridge and the copier frame or TP4 Check the ground clip is incontact with the cartridge Checkthe wiring to the clip for a open d If this...

Page 139: ... 1 W Tag 5 CLfANEA BLADE I ENOlDON PI143 p5 1 2 1VDC 1 4 4 I VIO i 5 I I I l l I I l 4 ORN 6 I I I THERMISTOR P I I I I I XEROGRAPIW MODULE L CLEANER BLADE LENOIDON f8 24 VDC qg A9S013 CLEANER DIADE SOLENOID 7192 251012515 3 23 CQ 1 Uniform Background ...

Page 140: ...CQ 2 BackgroundBanding1Streaks Definition Background banding is a narrow band of background that appears in the direction of mediafeed 7 92 CQ 2 BackgroundBanding1Streaks 3 24 251012515 ...

Page 141: ...eries 2510 ADJ 9 2 2515 9 3 3 The cleaner blade is not correctly cleaning 3 Enter the diagnostic mode and then enter the photoreceptor drum code L Press Start and then Stop The cleaner blade solenoid should actuate If not Check the cleaner blade solenoid circuit on the following page Remove the xerographic module Check the following Cleaner blade solenoid adjustment ADJ9 1 I The cleaner blade weig...

Page 142: ...Notes t 7 92 CQ 2 Background Banding Streaks 3 26 251012515 ...

Page 143: ...TROL LOGIC 24 c i VDC CLEANERBLADE SOLENOIDON PI143 PS L 24VDC P44 I 1 VIO i s XEROGRAPHIC MODULE WD THERMISTOR F l A9SOL3 CLEANER BLADE SOLENOID CLEANER BLADE LENOIDON VIO j j I 1 2 4 I I I I I ORN 1 7 92 2510 251s 3 27 CQ 2 BackgroundBanding1Streaks ...

Page 144: ...EP 9 3 5 The lower document feed rolls are 5 contaminated 6 2510 only Uneven distribution of dry ink 6 within the developer housing If the photoreceptor drum is damaged determine the cause of the damage before replacing the photoreceptor drum Perform the Electrostatic Series 2510 ADJ 9 2 2515 ADJ 9 3 Cleanthe feed rollswith US0or XLA FormulaA Cleaner Remove the dry ink cartridge and inspect the ca...

Page 145: ...idge is damaged replace cartridge andwaste bottle PL9 1 2510 ONLY Check the position of the darkness lever fourth position from the bottom Lowering the lever reduces the dispense rateof the dry ink 2515 ONLY If the problem still exists perform the Detoning Procedure in the GeneralProceduresSection 2515 ONLY Go to the J High Toner ConcentrationRAP Section2 If this is not successful replace the deve...

Page 146: ... isno Image ProbableCause CorrectiveAction 1 Exposurelamp does not light 1 Go to the CQ 27 Exposure RAP 2 Reversed connections to the illumination 2 Go to the circuit diagram in the CQ 27 sensor Exposure RAP and check the wiring to the illuminationsensor 8 96 CQ 3 Black Copy 3 30 2510 2515 ...

Page 147: ...Notes 7 92 2510 2515 3 31 CQ 3 Black Codv ...

Page 148: ...ectrostatic voltage isout of specification TRANSFERCOROTRONON signal doesnot go low during transfer Check that the highvoltage leadsare fully plugged into the corotrons Clean repair or replacethe corotron and perform the ElectrostaticSeries 2510ADJ 9 2 2515 ADJ 9 3 Check the developer drive for damage Ensure that the idler gear PL 1 1 is in the correct position Go to the CQ 26 HVPS RAP Perform the...

Page 149: ...NTROL PWB PL 1 2 PI0 HVPS ENABLE P25 I ORN I CHARGF RlASlLl I t I U K N I I I ICHARGE COROTRON PL9 2 IPRECHARGE COROTRON TRANSFER COROTRON PL8 6 I DETACK COROTRON PL8 6 I 6193 2510t2515 3 33 CQ 4 Blank Cbpy ...

Page 150: ...CONTROLPWB 1 1 VOLTAGE POWER SUPPLY CQ 4 Blank Copy ...

Page 151: ...document is smaller than the copy media then the edges of the document will be copied If this is not acceptable try either of the following a Cut the media to the same size as the document b Select the lightest setting on the Copy Contrast EEEEEEEEEE EEEEEEEEEE EEEEEEEEEE EEEEEEEEEE EEEEEEEEEE Definition A border line is a line that appearson or near any edge of the copy CQ 5 Border Line ...

Page 152: ...Probable Cause CorrectiveAction 1 The cleaning bladeis not being raisedoff 1 Checkthe following the photoreceptor drum during the Ia Adjustment of Cleaning Blade standby mode Solenoid ADJ9 1 b Cleaning blade assembly PL 9 2 for free movement 2 Go to FLAG 1 and check the wiring for a short circuit to ground If there is no short circuit replace the cleaner blade solenoid 3 Replace the photoreceptor ...

Page 153: ...ADE p9 SOLENOIDON H 5 VDC CLEANER BLADE ORN U POWER SUPPLY A2 LVPSPWB P L 1 2 THERMISTOR PL9 3 n t 1 CLEANER BLADE LENOIDON 8 9 24 VDC p 43 CONTROL LOGIC 7 I 8196 25101251 5 3 37 CQ 6 Cold Flow 2515 2510 Wfrag 5 24 VDC ...

Page 154: ...Notes 7 92 CQ 6 ColdFlow 2515 2510 WlTag 5 3 38 251012515 ...

Page 155: ...E CONTROL p f YJFN id l LOGIC 24 rL VDC I 24 VDC PIJ43 P44 5 I I I I 1 6 VOLTAGE POWER SUPPLY CLEANERBLADE OLENOID ON t 24 VDC l3 A10 THERMISTOR PWR A9SOL3 PL9 3 CLEANER BLADE SOLENOID PL9 3 r XEROGRAPHIC M0I UI E ...

Page 156: ...J 9 2 2515ADJ 9 3 Ensure that photoreceptor drum is fully seated on the drum shaft and is not rotating out of round Xerographic Module is moving away from the photoreceptor drum Check that there is sufficient oil on the fuser 2510 install Tag 24 2515 ensure that the bracket that holds the right side of xerographic module is pushed against the drum shaft Worn drive gears on the right side of the De...

Page 157: ...sing UnevenChargeCorotronvoltage Using 4 the electrometercomparethe voltage on the drum inthe defect area with and area ousidethe defect area If significantly different perform the correctiveaction Goto the CQ 1 Uniform BackgroundRAP Checkthe cleaning bladefor damage PL 9 3 Ensurethat the copier is level Clean repair or replacethe corotron Performthe ElectrostaticSeriesADJ 9 2 Dirtyoptics 5 Clean ...

Page 158: ...Notes ...

Page 159: ...CONTROL A3 LOGIC CONTROL ORN CONTROL LOGIC W Tag 5 CLEANER nl AI E SOI ENOII1 ON PI1 43 P5 I a 24 VDC 1 4 4 I VIO i s I I I I I I I 24VDC WD 7 92 251012515 3 43 CQ 8 Edge Banding ...

Page 160: ...Notes 7 92 CQ 8 Edge Banding 3 44 251012515 ...

Page 161: ...g 5 LOGIC CONTROL CLEANER BLADE CLEANER BLADE CLEANER BLADE pg SOLENOID ON SOLENOIDON PI143 PIJ45 H 5 VDC L 24 VDC ORN I I I 4 24 VDC THERMISTOR PWB I XEROGRAPHIC MODULE 7 92 251012515 3 45 CQ 8 Edge Banding ...

Page 162: ...rred to as copy enlargement or reduction can be any of the following a The image on the copy is longer than the imageonthe document b The image on the copy is shorter than the imageon the document c One side of the copy image is larger than the other side 7 92 CQ 9 Length Distortion 3 46 251012515 ...

Page 163: ...e and discard the first 3 to 6 feet 1 to 2 metres of media from the roll Make acopyonthe new media If the problem is corrected ensurethat the roll mediais beingstoredcorrectly 3 Incorrect media speed at the fuser Media 3 There is too much or too little oil on the is movingtoo slowly fuser roll Check the oil dispense wick for contamination and sufficient oil 2510 Adjust the oil dispense assembly AD...

Page 164: ...xpectedvarianceover the lengthof the printwhen the copier issetto specification PAPERSIZE INCHES 8 11 17 24 36 48 52 56 DECIMAL INCHES 2 0 080 2 0 110 2 0 170 f 0 240 f 0 360 f 0 480 4 0 520 2 0 560 NEAREST FRACTlON INCHES f 3 32 2 118 1 3 16 f 114 t 318 f 15 32 17 32 2 9 16 METRIC mm 2 02 2 2 78 1 4 30 16 08 3 9 14 2 12 18 4 13 20 k 14 22 6 93 CQ 9 Length Distortion 3 48 251012515 ...

Page 165: ...isturbance of the transferred dry ink image before the fuser The defect can appear randomly throughout the image area in the process direction from lead edge to trail edge of the copy The samples show various amounts of the defect TYPE 2 t TYPE 3 LICHTENBERG SPOTS 7 92 251012515 3 49 CQ 10 Dry Ink Disturbance ...

Page 166: ...lectrostaticvoltage is out of specification Toner concentration istoo high Ensurethat the transferldetack corotron is seated correctly PL 8 6 Performthe ElectrostaticSeries 2510ADJ 9 2 2515ADJ 9 3 2515 Performthe ElectrostaticSeries ADJ9 4 2510 Adjust the Dispenser Adjustment Handle Item 5 on PL9 4 CQ 10 Dry Ink Disturbance ...

Page 167: ... ensuretoner dispenseseasily Check the cartridge drive for worn gears return spring and or the drive arm Check for bent dry ink cartridge If the cartridge is excessively bent replacement is necessary Check the green retainingclip for damage I 2510ONLY Check that the cartridge slider bar movesfreely Check the cams on the end plates of the Developer Housingfor wear 2515WIOTag 2 7 or 89 Enter the cod...

Page 168: ...in 2515WIO Tag 2 or 89 Code y should equal 6 2515WIO Tag 7 Code y should equal8 If not removethe xerographic moduleand check the photoreceptor There istoner onthe photoreceptor after development replacethe developer materialand performthe ElectrostaticSeries ADJ 9 3 3 An electrostatic voltage is out of 3 Performthe ElectrostaticSeries ADJ9 3 specification 4 Lens is not mounted correctly or 4 Check...

Page 169: ...k the dry ink concentration Set meter to measure20 VDC Connect the black leadto ground and red lead on pin 6 of connector P 31 2515 WITag 2 7 or 89 Enter A to switch on the main drive motor and the code y to check the dry ink concentration Set meter to measure 20 VDC Connect the black lead to ground and red leadon pin6 of connector P 31 2515W Tag 2 or 89 2515 W Tag 7 When y Pin6 When y Pin6 6 9 4 ...

Page 170: ... 1 DampMedia RAPinSection8B 2 OF1 Media Clea terRAP inSection2 11b Roll media Remove and discard the first 3 to 6 feet 1 to 2 metres of mediafrom the roll Makea copy on the new media If the problem is corrected ensurethat the roll media is beingstored correctly 12 Developermaterial hasmorethan 30K feet 12 Replacethe developer material REP9 8 and 9K metres of copieson it perform the ElectrostaticSe...

Page 171: ...codes L and A to switch on the main drive motor and the code y to check the dry ink concentration Allow the copier to run until y beginsto increase Make a copy of 82P5980 and check the density The 0 7G5 paragraph is less then 28 5 on 82P7030 replace the humidity sensor If the problem still exists replace the toner sensor 16 Air flow manifolddamaged 17 Replacethe air flow manifold PL 9 2 17 2515Onl...

Page 172: ...A3 CONTROL PWB PL 1 2 A9 HUMIDISTAT PWB PL 1 I HUMIDITY 7 2SENSED H1 pi0 GRN CQ 11The LightCopy Overall 8 96 3 56 2515 ...

Page 173: ...prings are not damaged Ensurethat the coversare not damaged and that they are seatedcorrectly Allow the photoreceptor drum to rest before trying to makecopies Go to the 1 3 Copier cooling fan RAP in Section 2 Also replacethe ozone filters PL9 3 Check installation of components and if incorrect reinstall correctly Replace the lens or Install the Light Leak Repair Kit PL 6 1 Replacethe corotron PL8 ...

Page 174: ...ly Pickoff Baffleisinserted upsidedown or backwards 15 Drum To Roll Spacing DRS is out of I specification Corrective Action 14 Ensurethat the Pickoff Baffleispositioned correctly 15 Call escalate to havethe DRS checked usingthe DRS Tool CQ 11The LightCopy Partial ...

Page 175: ... media from a new pack of media If the problem is corrected ensure that the mediais beingstored correctly 1b Roll media Remove and discard the first 3 to 6 feet 1 to 2 metres of media from the roll Make acopy on the new media If the problem is corrected ensurethat the roll mediais beingstoredcorrectly 2 Replacefabric guide REP8 5 3 Check that the tension assembly moves freely 2510P L8 4 2515 P L8 ...

Page 176: ... seal with black electrical tape or install the Light Leak Repair Kit PL6 1 b Ensure that the magncl nnd lens are positioned correctly againstframe c Check for direct room light or sunlight onthe copier Replace developer material REP 9 9 and perform the Electrostatic Series 2510 ADJ 9 2 2515 ADJ 9 3 the 10 Ensure that the covers are not damaged and that they are seated correctly Allow the photorec...

Page 177: ...ssibility of moving the machine or chemicals to another location 15 Replacethe air flow manifold PL9 3 16 Checkthat the fuser pressure plate 2510PL8 2 2515 PL8 4 is positioned on the locating pins Replacethe fuser pressure plate if itis damaged The plate must be flat 17 Performthe ElectrostaticSeries 2510ADJ 9 2 2515 ADJ 9 3 18 Replacethe photoreceptor drum REP 9 3 19 Wash General Procedures or re...

Page 178: ......

Page 179: ...iling Recommended for monthly copy volumes of 3 500 to 4 000 linear feet If volumes are higher than tis usethe HVA oiler 600K39660 3 Inspectthe Donor Roll for damage Ensurethat the Rollrotates in a counterclockwisedirection when viewed from the sidewith the Support Arm with the black paint Checkthat the internal springs of the Donor Roll are installed correctly REP 10 10 If not replacethe Donor Ro...

Page 180: ...Q 14 Registration Nocopy defect sampleisavailable Definition Mlsregistrationis when the distance from the lead edge of the image to the lead edge of the media isnotwithin specification CQ 14 Registration ...

Page 181: ...media feed roll Performthe Registrationadjustment ADJ 8 1 2 3 4 Replacethe motion se lsor PL8 5 Incorrector defective document sensor 5 Replacethe media feed clutch PL 8 3 Replacethe upper feed roll REP8 3 Ensure that the front document sensor is installed correctly so that the actuator actuates 0 040 inch Imm above the maximum height of the document drive rolls Instruct the operator on how to ins...

Page 182: ...yd e JO 6uyeap o o d Aq pane3 aq ue3 abew pa eada a y l I 01 I I SZ 3333333333 EEEEEEEEEE 3333333333 EEEEEEEEEE 3333333333 CTLCECEEEF EEEE EPJ 3 3C33 Lji i EEEEEEEEEE 3333133333 0 EEEEEEEEEE 3333333333 7 EEEEEEEEEE 3333333333 d EEEEEEEEEE 3333333333 le ...

Page 183: ... should actuate If not Check the clesner blade solenoid circuit on the following psge The Cleaner BladeSolenoidenergized I e ls 1IYDCat PI Pin I There is 24 VDC at P5 Pin6 Y N Replacethe LVPS PL 1 4 Go to Flag 1 and 2 and check for an open circuit inthe wires If there is no open circuit replace the Cleaning Blade Solenoid PL9 3 Enter code A and L The voltage at Pin7changes to 0 70 VDC Go to Flag 3...

Page 184: ...s are interferingwith the cleanerbladeweight Cleaner auger and belt Remove the photoreceptor drum and check the following for damage or contamination Cleaner bladesealassembly REP 9 4 Clannar blndo REP 9 4 Cleaner blade retainers REP9 4 Drum seal Reinstallthe xerographic module Make a copy If the cleaning problem is not corrected replacethe cleaner blade REP9 4 2 CheckIAdjustthe ElectrostaticSerie...

Page 185: ... 5 LVPS PWB THERMISTOR PL 1 2 PL9 3 CONTROI LOGIC 1 6 CLEANER BLADE SOLENOIDON p5 L 24VDC PN43 P44 I I VIO i 5 I I I A9SOL3 CLEANER BLADE SOLENOID PI 9 3 r I CLEANER BLADE LENOID ON I I I i 2 q I I 1 I I 2510 W O Tag 5 8 96 I 251012515 3 69 CQ 15 ResidualImage ...

Page 186: ...damaged The platen is not installed correctly or 4 damaged There is a fold or curl inthe document 5 Incorrectexposurelevel 6 Clean the feed rolls with Formula A Cleaner US0 and XLA and water Replacethe rolls if damaged PL 5 1 Ensure that the platen is installed correctly Replacethe platen PL 5 1 if it is damaged Straightenthe creasesin the document Perform the Electrostatic Series 2510 ADJ 9 2 251...

Page 187: ...l 11111 1111 11 I I l I I a n a I n 1111111111 1111111111 j i I 111111111 11 111111 1 I l l y I m I I 1111111111 I T l A Definition A skewed image defect is when the copy image is not parallel with the edges of the copy media I ll I 8 8 I I a 1 I I I 1 r r Y I I 1 I r 7 92 251012515 3 71 CQ 17 Skewed h a q e ...

Page 188: ...ollers Contaminatedor damaged upper media feed rollsor mediaidler rolls Obstructioninthe documentreturn path Leadedgeof the documentor the copy mediaisdamaged Corrective Action Ensurethat the document and copy media are fed instraight A sideguide kit is available Cleanthe platenwith Anti StaticFluid Replacethe platen PL 5 1 i f it is damaged Check that the lower documentfeed rollsand documentidler...

Page 189: ...CQ 18 Skips LEAD EDGE Definition Skips are a light image defect caused by a difference in speed between the document and the drum surface LEAD EDGE 7192 251012515 3 73 CQ 18 Skips ...

Page 190: ...ent feed rolls on the drive pulleys and document idler rollers are not binding If the rolls are binding first clean the plastic bearings with a dry cloth and polish the roll shafts with emery paper If the problem still occurs replace the rolls PL 5 1 and bearings 3 Contaminated or damaged document 3 Replace the damaged or contaminatec transportdrive belt and pulleys parts PL 5 1 4 Mediatransport n...

Page 191: ...EEEEEEE EEEEEEEEEE EEEEEEEEEE EEEEEEEEEE EEEEEEEEEE EEEEEEEEEE 111 1111 iiiiiiii EEEEEEEEEE EEEEEEEEEE EEEEEEEEEE P C a C a L w r t i EEEEEEEEEE Definition Smear is an image defect caused by a difference in speed between the photoreceptor drum surface and the copy media ...

Page 192: ...o how the media is insertedintothe copier Goto the E Media Jam RAPinSection2 Check that the stub shaft is aligned correctly and istight Replacethe media feed clutch PL8 1 Tightenthe photoreceptor drum hardware REP9 1A Perform the Electrostatic Series 2510 ADJ 9 2 2515 ADJ 9 3 Try to makea copy usinga Xerox approved media to see if the defect is corrected Replacethe media if required Loosen the fou...

Page 193: ...3 as required Replace the developer material REP 9 8 and perform the Electrostatic Series 2510 ADJ 9 2 2515 ADJ 9 3 CAUTION 2510 2515 WIO Tag 2 7 or 89 To prevent damage to the fuser drivegears enter the codes g fuser and J cooling fans first Allow the copier to operate for 2minutesminimum then enter code A tostart themain drive motor WARNING 2515 W Tags 2 7 or 89 There will bea time delay between...

Page 194: ...paired using the developer module repair kit The 2515 developer module is the same as the 2520 and cannot be repaired The manufacturing tolerances are much tighter andcannot beset with out the correct tools Replacethe augerto drum seal PL9 1 Cleanthe contamination andthen check that the developer housingis seated correctly Checkfor an obstruction betweenthe magnetic roll and the developer housing ...

Page 195: ... direction from lead edge to trail edge Streaks may be uniform similar to data information nonuniform a smudge with no clearly defined line pattern or periodic The dry ink streaks follow the photoreceptor drum CONTINUOUS ONED STREAK I 7 92 251012515 3 79 CQ 21 Streaks Type 1 I Toner streaks ...

Page 196: ... is at the same place on lhe copy then goto the CQ 21 Type 1 2 RAP If the defect movedto adifferent place on the copy then continuewith this RAP Wash General Procedures or replace REP 9 3 the photoreceptordrum as required Check the cleaner blade for damage Check the photoreceptor drum for damage caused by the cleaner assembly seal cleaner blade retainers rnngnstic seal developer roll or the develo...

Page 197: ...Enterthe diagnostic modeandthen enter code 1 PressStart andthen Stop The cleaner bladesolenoidshould actuate If not Check the cleaner blade solenoid circuit on the following page Remove the xerographic module Check the following Cleaner blade solenoid adjustment ADJ 9 1 The clenner blnde weight moves freely and when fully transitioned does not touch the frame Ensure that there is clearance The cle...

Page 198: ...singis seated correctly Also ensure that the materialinthe developer housingis level Check the fuser roll for contamination damage or offsetting Ifthe fuser roll is damaged check the stripperfingers 2510 PL lO 4 2515 P L 10 5 for damage If there is materialfrom the fuser roll onthe air flow manifold check the air flow manifold PL 9 3 for interferenceto the fuser roll Check the oil dispense ossombl...

Page 199: ...l copydefect If the defect is at the same place on the copy then goto CQ 21Type 2 2 RAP If the defect movedto a different place on the copy then continuewith this RAP 2 Wash General Procedures or replace REP 9 3 the photoreceptordrum as required Check the cleaner blade for damage Check the photoreceptor drum for damage caused by the cleaner assembly seal cleaner blade retainers magnetic seal devel...

Page 200: ...is on the developed image on the photoreceptor drum replace the chargecorotron PL 9 2 If the defect is not on the photoreceptor drum but it is on the media replace the transfer corotron PL 8 6 Perform the Electrostatic Series 2510 ADJ 9 2 2515AD19 3 2 The light leaksbecausethe coversare 2 Ensurethat the coversare not damaged misadjustedor are loose and areseatedcorrectly 3 The light lens seal is l...

Page 201: ... correctly Ensure that the developer housing is operatingcorrectly 7 Contaminated or damaged photoroceptor drum 7 W s h General Procedures or replace tho photoreceptor drum REP9 3 as required Perform the Electrostatic Series 2510 ADJ 9 2 2515ADJ 9 3 8 2510ONLY The developerseal is damaged 8 2510 ONLY Replace the developer seal CAUTION Developer Module Repair Kit PL 9 4 Only the 2510 developer modu...

Page 202: ... roll replacethe Filter Housing PL 9 3 Id 2510 InstallTag 14to improveedgefusing 2a Cut sheet media Make a copy usinga sheet of media from the middle of the stack of media in the Cut Sheet Feederor the media storageonthe stand If the problem is corrected check that the media is beingstoredcorrectly 2b Roll media Remove and discard the first 3 to 6 feet 1 to 2 metres of mediafrom the roll Makeacopy...

Page 203: ...eatrod is installed 5a 2515 W O Tag 2 7 or 89 Make several copies and then enter the codes L g J wait 2 minutes enter A to switch on the main drive motor and Y to check the dry ink concentration If the value displayed is greater than 7 go to the J Dry ink Concentration RAPin Section2 2515 W Tag 2 7 or 89 Make several copies and then enter the code A to switch on the main drive motor and Y to check...

Page 204: ...ion LEAD EDGE Definition Wrinkle deletions are large areas of image missing from the copy around a wrinkle in the media Media wrinkled inthe fuser 1 Go to the Media Transportation Problems locatedinthis Section 7 92 CQ 23 Wrinkle Deletions 3 90 251oi2515 ...

Page 205: ...ired for the image area the preset curl in the media The curl is formed by the media being wrapped around the core of the roll The deletion may get worse as the roll of media is depleted and the diameter of the roll becomessmaller No copy defect sample Definition A Trail Edge Deletion exists when an image deletion greater than 0 4 inches 10mm on the trail edge of the copy is observed CQ 24 Trail E...

Page 206: ...that the bias lead does not come in contactwith thecopier frame Switch on the copier Press Start immediately select the Light lnput mode The voltage at the developer bias clip changes from approximately 0 VDC to approximately 225 VDC when the copier reaches L3 Go to FLAG 1 and check the developer bias lead for a short circuit to frame or an opencircuit If there is no short circuit or open circuit ...

Page 207: ...4 9 VDC 9 0 VDC 14 7 11 7 VDC VDC DURING THE WARMUP L9 TO LO THE VOLTAGE IS 6 0 VDC DEVELOPERBlAS DEVEI OPER BlAS VOLTAGES AT 124TO GROlJND WIIEN THE COPIER IS IN RUNMODE 1DOCUMENT I COPY CONTRAST MODE I INPUT DARKER NORMAL LIGHTER LIGHT 150VDC 150VDC 2OOVDC 300 VDC 300VDC DARK 2OOVDC 200 VDC 300VDC 400 VDC 4OOVDC DURING THE WARMUP THE DEVELOPERBlAS VOLTAGE IS 0 VDC FROML9 TO L4 AND 225 VDC FROML3...

Page 208: ...1 1 CONTROL PWB 7 92 CQ 25 Developer Bias RAP 3 94 2515 ...

Page 209: ...Plug in and switch on the copier Cheat the AC interlock switch and the upper rear cover interlock switch Press Start immediately select the Light lnput mode The voltage at the developer bias clip goes from approximately 400 VDC to approximately 200 VDC when the copier goes from warmup to Ready N The voltage at J25 8 of the High Voltage Power Supply goes from approximately 14 7 VDC to 4 9 VDC when ...

Page 210: ...Notes I 7 92 CQ 25 Developer Bias RAP 3 96 2570 ...

Page 211: ... 9 VDC 2 4 VDC 2 4 VDC I INPUT I I I I DEVELOPERBlAS VOLTAGESAT J24 TO GROUNDWHENTHE COPIER IS READY 4 9 VDC DOCUMENT COPY CONTRASTMODE NORMAL 9 8VDC DARKER FROML9 1 0 L4 AND 400 VDC FROML3 TO LO LIGHT DARK 7 92 2510 3 97 CQ 25 Developer Bias RAP 14 7 VDC NORMAL LIGHTER 14 7 VDC LIGHTER DURINGTHE WARMUP THE DEVELOPERBlAS VOLTAGE IS 0 VDC 150VDC 200VDC 150VDC 200 VDC 2OOVDC 300 VDC 300VDC 4OOVDC 30...

Page 212: ... I CONTROL PWB 7 92 CQ 25 Developer Bias RAP 3 98 2510 ...

Page 213: ...Notes 7 92 2510 3 99 CQ 25 Developer i a s A P ...

Page 214: ...oltagegoesfrom 20 VDC to 0 7 VDC There is t 24 VDC at pins 1 and 10 of J25 of the highvoltage powersupply Y N I Switch off the copier and go to FLAG 1 and check the wiring for anopencircuit I If there is no open circuit replace the Control PWB If the problem still exists replace the high voltage power supply and perform the ElectrostaticSeries ADJ9 2 Setthe meterto measure 20 VDC In the power save...

Page 215: ...OLTAGE POWER J25 SUPPLY PL 1 2 I DEVELOPERBIAS 124 I RED I IPRECHAHGE COROTRON RED CHARGE COROTRON PI 9 2 8 96 25101251 i 3 101 CQ 26 High Voltage Power Supply n al GRN ORN TRANSFER COROTRON PL8 6 DETACK COROTRON ...

Page 216: ...7 92 CQ 26 HighVoltage Power Supply RAP 3 102 251012515 ...

Page 217: ...7 92 251012515 3 103 CQ 26 HighVoltage Power Supply RAP ...

Page 218: ...from 24 VDC to 0 6 VDC Replacethe Control PWB Replacethe lampbnllnst If the problem still exists replace the exposurelamp connect the multimeter to P11 7 on the lampballastPWB Connectthe to ground CAUTION 2510 2515 WIO Tag 2 7 or 89 To prevent damage to the drive gears before entering any diagnostic test which requires the use of the main drive motor A always enter the codes L cleaning blade solen...

Page 219: ...to P I 5 4 Blockand unblockthe lllumination Sensor The voltage changesaproximately2 to 3 VDC Y N I Replacethe llluminationSensor Replacethe Control PWB turn the value displayedincode 5 to the lue recordedearlier Performthe Elect staticSeries ADJ9 3 6 93 251012515 3 105 CQ 27 ExposureRAP ...

Page 220: ...Notes I ...

Page 221: ...P56 P I 5 VlO I I I t I I _ _ VIO 15 VDC P I 1 I I I RED EXPOSURE LAMPON L 1 24VDC I I WHT I A4 LAMP RALLAST 1 1 I 2 EXPOSURE PL 6 1 P21 I I ELK I DLK P22 I BLK 8 96 51012515 3 107 CQ 27 ExposureRAP ...

Page 222: ...CONTROL I WD EXPOSUI7E LAMP 7192 CQ 27 Exposure RAP 3 108 251012515 ...

Page 223: ...y Ensure that the copy is not dragged against the photoreceptoror fuser roll 8 Examine the new copy 10 318 inches 264mm circumference of the drum away from the lead edge NOTE Locate the exact end of the fused area of the image by wiping the imagewith a finger 9 If there is a reprint of the lead edge information in the unfused area of the image then the problem is residual image This is caused by e...

Page 224: ...art of the image is missing on the copy the operator is making an image longer than the software is programmed to allow Question the customer about the desired copy length and enter the correct NVM value If the problem still exists replace the control PWB I CODE 1 2510 WlTag 26 2 2515 Special Tests ablingthe ForeignAccessot DESCRIPTION The foreign accessory feature is enabled A negativeoutput puls...

Page 225: ...4 25 DeveloperMaterial 4 26 Corotron Wires 2510W Tag 23 X 15 4 27 Tonor Sonsor Assombly 440A Heat Rod 4 31 Fuser Roll 4 34 Fuser Triac 4 37 2510 0 1 1Pads 4 38 Oil Dispcnsc Assombly 2510WlTog 252 and 2515 4 40 Media Deflectors 2510WKag 252 and 2515 4 42 Stripper Fingers 4 44 Oil Pads 2510 WITag 252 and 2515 4 46 Wick 2510W Tag 252 and 2515 4 48 Oil Dispense RollAssembly 2510 W Tag 252 and 2515 1 5...

Page 226: ...Notes ...

Page 227: ... the HV wires are not stressed against sharp metal 2 Removethe left side cover Counlry configurnlion ADJ 3 2 1 Performthe electrostnticseries 3 Figure 1 Removethe high voltage 2510 ADJ 9 2 2515ADJ 9 3 Electrostaticseries 2510 ADJ 9 2 2515 power supply HVPS ADJ 9 3 Registration ADJ 8 1 Fuser temperature ADJ 10 1 Timeout interval to rest mode ADJ 3 l Toner concentration 2515 AD19 4 Timeout Intervalt...

Page 228: ...ARNING Disconnect power cord 2 Removethe document handler 3 Figure 1 Removethe rolls Replacement NOTE When replacing the rolls ensure the part number labels are on the left A RELEASE CLIPS 2 AND REMOVE ENDCAPS Figure 1 Removing the Upper Document Feed Rolls REP 5 1 ...

Page 229: ...document handler 3 Removethe right and left sidecovers and the upper rearcover 4 Removethe platen SQUEEZE CLIP TOREMOVE wREMOVE THE BELT GEAR 4 CAUTION Use care not tobreak the Document Sensor when removing the Front Feed Roll 6 Figure2 Removethe feed roll s B A REMOVE MOVE Figure 1 Removingthe DriveGears Figure2 Removingthe FeedRoll s ...

Page 230: ... A and pressStart 2510 2515 W Tag 2 7 or 89 Enterthe code A and pressStart Enterthe code IF and pressStart Allow the copier to run for 4 minutes to preparethe new lampfor use PressStop Performthe electrostaticseries 2510ADJ9 2 2515 ADJ 9 3 REP6 2 n s Parts List on PL 5 1 Removal 1 WARNING Disconnectpower cord 2 Removethe documenthandler 3 Removethe platen 4 Removethe exposure lamp 5 Figure 1 Remov...

Page 231: ...ement REP 9 1 NOTE Step G When replacing the media transport ensure that the pin is NOTE Before rcrnoving the media Iransport engaged in the slot assembly ensure that there is a clean area to place the assembly AND REMOVE OVE MEDIA TRANSPORT 1 I TO LEFT UNTIL MAIN A DISCONNECTTRANSFERIDETACKHIGH VOLTAGE LEADS DRIVEGEARAND PIN CLEAR THE FRAME L Figure 1 Removingthe Mrdia Transport 7 92 25101251s 4 ...

Page 232: ... WARNING DisconnectPower Cord r NOTE When replacing the rolls ensure 1 Remove the media transport module REP the part number 0 I lnbols nre on the left 2 Figure 1 Removethe feed roll 3 Install in reverse order I MOVE THE FABRIC GUIDE REMOVE REMOVE FEEDCLlJTCH Figure 1 Removing the Feed Roll REP 8 2 ...

Page 233: ...wer Media Feed Roll IParts List on 2510 PL 8 1 2515 PL 8 3 Removal 1 WARNING Disconnect power cord 2 Figure 1 Remove the feed roll 3 Install in reverseorder 7192 EilO 25lS 4 9 REP 8r3 Figure1 Removingthe FeedRoll ...

Page 234: ...edge with the corner cut The reverseof the removal procedure corner cut must bepositioned toward the back 1 WARNING Disconnectpower cord of the copier to avoiddamage to the fabric guide andpossiblemediajams Installthe 2 Figure 1 Removethe fabric guide retaining rodon the side opposit the corner cut SLOT IOWN REMOVED A INSTALL THE RETAINING ROD B INSTALLTHE COLOREDSTRIP Figure 2 Install the Retaini...

Page 235: ...ure1 Preparingto Removethe Latch Springs 4 Figure2 Removethe latch springs from eachside of the latching cover 5 Removethe rightand left side covers REMOVELATCH SPRINGSON BOTHENDSOF THE LATCHING LOWERTHE COVER MOVE THE MOVE THE LATCHING LATCH COVERTO THE SPRINGS UPPOSITION 1060 Figure2 Removingthe LatchSprings 16 Figure3 Preparingthe rightride componentsfor xerographic module removal REMOVE 2510 W...

Page 236: ...emoving tho 2510 WITag 24 2515 module I igure 6 Engage lhe lalch 1 DISENGAGE LA I CI4 B Figure4 Disconnectingthe electrical connectorsandthe latch Note Whenremoving the module support the module in the center and grasp the pulley on the right side to remove the module 7 Figure5 Removethe xerographic module XEROGRAPHIC MODULE Figure5 Removingthe Xerographic module 8 Coverthe photoreceptordrumwith a...

Page 237: ...ing the drum ground bracket Cover the photoreceptor drum with a light shield to prevent damage 1 Figure2 Reinstallthe photoreceptor assembly Figure 1 Removethe photoreceptor 2 The remainderof the replacement is the drum assembly reverseof the removal WARNING Disconnect the power cord 3 Figure 1 Removethe PhotoreceptorDrumAssembly A INSTALLTHE LEFT SIDE OF MOVE THE THE PHOTORECEPTOR BEARING ASSEMBL...

Page 238: ...d in order to position the drum shaft when the photoreceptor is ready to be end plates against the drum fully Removethe separator guides the right installed in the xerographic module side cover and the left side cover NOTE STEP ID Wheninstalling the drum shaft Remove the xerographic module REP 9 1 Remove photoreceptor drum assembly REP 9 3 REMOVESHAFT Figure 1 Remove Photoreceptor Drum Shaft be su...

Page 239: ...ACH VI BLACK PLASTIC LIGHT SHIELD DUST THE SURFACE OF DRUM WITH S lIiAIIA I II Figure 3 Prepare Drum for Installation 3 Install photoreceptor drum assembly in NOTE STEP4 A Compress the solenoid xerographic module REP 9 3 plunger so that the cleaner blade contactswith the photoreceptor 4 Figure4 Removethe stearate from the drum photoreceptor drum 5 Install xerographic module REP 9 1 6 Perform the e...

Page 240: ...en removing the transition gear 3 Figure 2 Remove the cleaner blade assembly A B MOVE I EMOVE CIXANEII BLADE ASSEMO1 Y Figure 2 Removethe Cleaner Blade Assembly NOTE 2510 WIO Tag 10 see the change tag index andorder necessaryparts to upgrade the cleanerbladeassembly 4 2510WtTag 10and 2515 continue this procedure 5 Figure3 Figure4 Removethe cleaner blade REMOVE TI4E CLEANER ULADE Figure3 2510 W O T...

Page 241: ... cleaner blade with the arrow pointed up and the words THIS SIDE TOWARD PHOTORECEPTOR facing towards you Do not touch the edge of the cleaner blade that comes in contact wirh the photoreceptor drum with BOTTOMOF SLOT your fingers If the edge is touched clean the blade with film remover Figure 5 Install the Cleaner Blade end dust with zinc stearale NOTE STEP 2 8 Ensure that the cleaner blade assemb...

Page 242: ...LEANER INSTALL THE CLEANER BLAD SEAL Figure 6 Install the Cleaner Blade CAUTION STEP4 6 Do not touch the wiping edge o f the cleaner blade withyour fingers 4 Figure 7 lnstall the cleaner blade assembly into the seal assembly INSTALLTHE CLEANER BLADE INTO THE SEAL ASSEMBLY Figure 7 2515 only Installthe Cleaner Blade Assembly into the Seal Assembly 5 Reinstall the cleaner blade weight and the transi...

Page 243: ...hthe frame Ensurethat removesthe stearate dustfrom the there Isclearancebetweenthe bracket photoreceptordrum andsolenoid plunger I11 Checkthe solenoidadjustment ADJ 9 1 12 Reinstallthe xerographic module COMPRESS SOLENOID PLUNGER PLACEA SCREWDRIVERAS SHOWNTO PROVIDEA THREE POINT SUPPORT Figure8 Removethe Stearatefrom the PhotoreceptorDrum ...

Page 244: ...sidecoversand the upper rear cover NOTE Beforeremovingthe developer module ensurethat thereisa clear 3 Fiaure 1 Removethe developer module area to place the assembly D REMOVE DEVELOPER nnnn111e I DISCONNECT MOVE WARNING DO NOT LIFTAND MOVEWHILE GRASPINGTHE SUPPORTTUBES Ynr SDS M Figure1 Removethe DeveloperModule REP 9 5 ...

Page 245: ...Figure2 Removethe developer module CAUTION Do not lift the Revelopcr Morkllc by NOTE STEP4 a When loosening ensure that the auger tube the screw is loosened enough that the Figure 1 Handposition for removingthe developer module endof the screw is Insidethe bracket to avoidinterference when removing the developer module Figure 1 HandPositionfor Removingthe Developer Module Y LOOSEN A SCREWS 2 ONE E...

Page 246: ...gure 3 Clean the developer from the magnetic roll A ROTATE THE DEVELOPER MODULE TO REST ON THE BAR AND HOLDWHILE n DOING THE STEPS B C AND D Sj WIPE YOUR FINGERACROSS CLEAREDFROM THE MAGNETIC ROLL THE ENTIRE LENGTHOF THE SURFACE Flgure 3 Cleaning the Developer from the Magnetic Roll Continued REP 9 6 ...

Page 247: ...installedinthe brackets proceedto step4 NOTE STEP 4 A New develoaer modules are I Figure4 lnstallthe Developer Module shipped with the toner dispense solenlod not Installed l l w toner dispense solenoid must be installed before installing the toner cartridge If a new developer module has been installed perform the following A lnstall the toner dispensesolenoid and ground clip REP 9 8 B Perform the...

Page 248: ...movethe ReturnSpring B ATTACH HOOK ENDOF SPRING NSTALLSPRING NOT CROSSED 1 Removedeveloper module REP 9 5 2 Figure 1 Removethe returnspring Replacement 1 Figure2 Replacethe returnspring NOTE STEP E During replacement ensure that the returnspring is not crossed INSTALL DISPENSE ARM b Y IJR ISM4 IM I Figure2 Replacethe ReturnSpring 7 92 REP 9 7 4 24 2510 ...

Page 249: ... dispense 1 Installthe toner dispensesolenoid solenoid Parts List on PL9 5 2 Adjustthe toner dispensesolenoid ADJ mDONOTloosenthescrew 9 5 Removal Loosening thescrew may cause bindingi f thesolenoid WARNING Disconnectthe powercord C REMOVE THE TONER DISPENSE SOLENOID Figure1 Removethe Toner DispenseSolenoid ...

Page 250: ... 5 2 Removethe dry ink cartridge lip Ifnot install the g tter clip 6 9 5 2515 REP9 6 4 2515 Figure 1 Remove the pickoff baffle PICK OFF BAFFLE Reinstall the Pick Off Baffle Ensure that the label Bottom is facing down and the Roll arrows are pointing to the Magnetic roll Install the developer module 2510 REP 9 5 2515 REP 9 6 Install the developer by pouring evenly end to end Reinstallthe dry ink to...

Page 251: ...o remove llre corotronwires Removal NOTE STEP B The wrapping has to removed 3 Figure 2 Removethe corotronwires 4 from the transferldetack corotron NOTE Thisprocedure applies to both the only chargelprechargeand the transferldetackcorotrons the transferldetackcorotron is shown REMOVE PLASTIC WIRE RETI STRING SHIELD Flgure 1 Prepare10 RemoveCorotron Wire Figure2 Removethe CorotronWires ContlnuodJ 7 ...

Page 252: ...TION Be careful not to kink the corotron wire when removing them from the package 1 Remove wires from package NOTE StepA Move the two screws fully in the direction shown in Figure 3 NSTACLWIRES TO Figure 3 Installthe CorotronWire to the Spring Continued REP 9 10 ...

Page 253: ...efore stretching the sprlng mark where the spring will be stretched to achieve the 0 400 in 10 Imm length streched to 0 500 in 0 020 0 000 12 7 mm 0 5mm 0 000 mm If the 0 500 in 12 7 mm dimension is not correct repeat Step 3 and increase the tension on the springs if the dimension is less than 0 500 in 12 7 mm and decrease the tension on the spring if the dimension is greater than 0 500Inch MARK 1...

Page 254: ... corotronshields Fold the string in half to determine the center of the string lnstall the center of the string over the cut oc t in the center of the corotron Windone side and sect re before repealing llte s m e procedure on tho other side Ensure that the corotron string shield is tight enough that il does not sag and touch the corotronwire 1 1 1 1 Figure 6 lnstall PlasticWireRetainers and Damper...

Page 255: ...ONNECT Figuro 1 Romovetho Tonor SonsorAssombly I k E R l REPLACEMENT NOTE Do not force the TonerSensor into the hole If thesensor does not go in easily order a new sensor 1 INSTALLTHE TONER SENSORASSEMBLY 2 INSTALLTHE CLEAR PLASTICCOVER 3 INSTALLTHE PICK OFF BAFFLEWITI 1THE CORRECTSIDE UP 4 INSTALLTHE DEVELOPER MODULE REP 9 6 5 INSTALLTHE DEVELOPER BY POURING EVENLY END TO ENDWHILE TURNING THE MAI...

Page 256: ...NOTES ...

Page 257: ...usermaybe hot allow fuser to cool WARNING beforeremoving the xerographicmodule Disconnectthe power cord 1 Removethe xerographic module REP 9 1 2 Figure 1 Removethe heat rod REP1O l E REMOVE CONNECTOR THERMOSTAT DISCONNECT Figure 1 Removethe Heat Rod 7 92 251012515 4 31 REP 10 1 ...

Page 258: ... ensure that the head of the screws Ti1 inlo the hole In the fuser roll WARNING 2515 W Tags2 or 89 Therewill be a time delay between the timethe code A is entered and the time the motor starts to turn Themotor will not start until the fuser is at the correct temperature I 1 Enter diagnostic mode 2510 2515WIOTag 2 or 89 Enter code l and press Start 0 Enter code g and press Start 0 Enter code J andp...

Page 259: ...ition the ovcrhent thermostat as shown Theoverheat ihermosini must be in the up position towards the cleanerblade solenoid weight Theoverheat thermostat connectorscan be interchanged with no effect on their function 3 Figure3 Install the fuser bearing 6 Install the oil dispenser assembly REP 4 Adjust the cleaner blade solenoid 10 5or 10 6 AD19 1 7 Adjust fuser temperature ADJ 10 1 5 Install the xe...

Page 260: ...dispenser assembly REP 10 5or 10 6 CAUTION Handle the oil dispenser assembly with care to avoid bending the stripper fingers 3 Removexerographic module REP 9 1 4 Remove heat rod REP 10 1 V REMOVETHE OIL DISPENSER REMOVESCREWS 4 Figure I 2510 Removethe Dispenser Assembly Figure2 2515 Removethe DispenserAssembly REMOVE THE OIL DISPENSER Continued REP 10 2 ...

Page 261: ...5 Figure 2 Removefuser roll Continued 7192 251012515 4 35 REP 10 2 ...

Page 262: ... roll through the side frame of the xerographicmodule JOTE Step 1 Cand D Whenreinstalling the 2 screws ensure that the head of the screw fits into the hole in theFuser Roll JOTE Ensure that the thermistor touches the heat roll Figure3 Reinstallthe fuser roll Reinstallthe heat rod REP 10 1 I Performthe fuser roll initiation procedure Section6 General Procedures Figure 3 Reinstallthe Fuser Roll REP ...

Page 263: ...1 I Replacement 1 Cover the entire surface where the triac mounts to the frame with a film of thermal compound 2 Figure 1 Replacethe triac A C NEUTRAL RED BLUE GATE SMALL PIN WHITE Figure1 TRIAC Replacement VBF SD5 M m NEUTRAL BLUE REP 10 3 ...

Page 264: ...nser Assembly Figure 2 Remove Oil Pads NOTE Ensure that the Fuser Roll screw heads clear the oil dispenseassembly bracket NOTE If an old oil wick is usedspreadsome fuser oil on the dirty ares and gently scrape it witha piece of 030 inch shim stock or feeler gauge material and wipe the wick witha towel NOTE Whena new wick is installed or if the old wick is dry prime it with fuser oil prior to use T...

Page 265: ...ion of the metering trays Figure 1 Checkingthe MeteringTray Adjustment 2 Installthe oil dispenser 3 If the fuser roll is dry as a result of a dry wick perform perform the Initiation procedure for thefuser roll Section 6 General Pocedures 7 92 2510 4 39 REP 10 4 ...

Page 266: ...ssembly cautionwhen working inthe fuser area anddo nottouch anyheated components CAUTICN STEP 3 C Handle the Oil Dispense WARNING Assembly with core to avoid bending the Fuseroil can causesevereeye irritation stripper fingersand the media deflectors Wear protectivegloves when handling partswith fuser oil onthem Usecaution anddo notallowthefuser oil to contact your eyes Wash handsafter handling com...

Page 267: ...p the oil assembly as dose to the fuser roll without positioned upagainst 2 Figure 2 Reinstallthe left side of the oil touching the roll while instaling the the bracket as h 3 n inFigure2 Keep dispense assembly assembly the oil dispenseassemblyas close to the fuser rollwithout touching the rollwhile installingthe assembly INS1Al I 1111 011 DISPENSI ASSFMfl1 Y WHILE DOING THE STEP B ITION THE OIL A...

Page 268: ...lector Clipswith careinorder to avoid bending Parts List on PL 10 5 Removal WARNING DISCONNECTTHE POWER CORD 1 Removethe oil dispenseassembly REP 10 5 them 2 Figure 1 Removethe media deflectors REMOVE MEDIA DEFLECTORS 2 Figure 1 Removethe Media Deflectors Continued REP 10 6 4 42 251012515 ...

Page 269: ...T THE EDGE OF INSTALLMEDIA THE STRIPPER DEFLECTOR FINGERS UNDER THE STRIPPER FINGERS WHILE DOING THE STEP B INSTALLTHE CLlP INTOTHE SLOT 8 VIEW FROM THE BACK OF THE OIL DISPENSE ASSEMBLY Figure2 lnstall the Media Deflectors ENSlJRE THAT THE CLlP IS ATTACHED UNDERl l IEEDGE Figure 3 lnstall the Media Deflector Clips REP 10 6 ...

Page 270: ...ontact your eyes Wash your hands after handling the components coveredwith fuser oil 2 Removethe oil dispenseassembly REP 10 4 10 5 WARNING The stripper fingers are very sharp use care when handlingthem 3 Figure 1 Positionthe oil dispense assemblywith asupporton each end as shown CAUTION The oildispenseassemblyshownin Figure Iis the new ODUSassembly But thisprocedure will work with any otherprevio...

Page 271: ... stripper fingers straight down onto the dispense assembly housing Do not slide the I stripper fingers on from the side of the housing This will create aluminum shavingsthat could clog the oiler INS OBSERVE THE PROPER n ORIENTATIONOF THE STRIPPER FINGERS A l 4 OIL DISPENSE ASSEMBLY HOUSING Figure2 Installingthe Stripper Fingers Continued 7 92 251012515 4 45 REP 10 7 ...

Page 272: ...movethe Oil Pads Relacement NOTE Ensure that the wick isnot wrinkled and that the wick edge isa minimum of 1 Figure2 Install the new oil pads 518 inch 14mm NOTE STEPA Ensurethat the edge of the plastic cover is under the edgeof the extrusion OIL I AIjS 2 ANI EDGE ON WlCK UNDER EOF THE EXTRUSION 14mm INSTALL THE EDGE OF THE OIL I UNDER TllE EDGE OF RUSION FULL LENGTH JR SMS M E P E E 3 Figure2 Inst...

Page 273: ...far the narrow edge will come out from under the extrusion edge LIFT THE PLASTIC COVER SLIGHTLY FOLDTHE WICK OVER THE OIL PADS FULL LENGTH WHILE DOING THE STEP B Figure 3 Insert the wick Edge under the Plastic Cover OVE THE PLASTIC PLASTICCOVER UNDER THE EDGEOF THE EXTRUSION FULL LENGTH WHILE DOING L f THE STEP B v Figure4 Installthe Plastic Cover over the Oil Pads 7192 251012515 4 47 REP 10 8 ...

Page 274: ......

Page 275: ...t the rubber retainer is approximately the same length as the wick Cut any excess narrow plastic strip LIFT THE WICK WITH THE PLASTIC COVER REMOVE THE RUDDER RETAINER REMOVE THE WICK V Figure2 Removethe Wick off INSTALL WlCK EDGE WITH THE NARROW PLASTIC STRIP INSTALLTHERUBBER RETAINER Figure3 Installthe Wick edge with the narrow plasticstrip Continued 7 92 251012515 4 49 REP 10 9 ...

Page 276: ...c cover NOTE STEP 3 B If the plastic cover is lifted too far the narrow edge will come out from under the extrusion edge PLASTICCOVER L A INSTALLOIL PADS 2 AND b PLASTICEDGEON WICK UNDER THE EDGE OF THE EXTRUSION INSTALL THE EDGE OF THE OIL PADS 2 UNDER THE EDGE OF TllE EXTRUSION FULL LENG TII Figure4 Install the newOil Pads FOLD THE WlCK OVER THE OIL PADS FULL LENGTH WHILE DOING THE STEP B Figure...

Page 277: ...ense roll assembly 6 Reinstallthe oil dispense assembly I NOTE If the costomerindicatesthat there is high usageof film DONOTperform the next step 17 Prime the wick MOVE THE PLASTIC COVER EDGE OF THE EXTRUSION FULL LENGTH Figure6 Installthe PlasticCover over the Oil Pads REP 10 9 ...

Page 278: ... I Removethe oil dispense assembly Replacement IParts List on PL 10 5 dispense assembly that has the black bracket Removal WARNING Disconnectthe power cord Figure 1 Removethe Oil DispenseRoll Assembly 7 92 REP 10 10 4 52 25IOl2515 ...

Page 279: ...AUTION Fuserrollmaybe hot 1 Removethe fuser roll REP 10 2 2 Figure 1 Removethe fuser drive gear Replacement NOTE STEPA Thepolishedside of the reflectormustbe facing the fuser rollwhen reinstalled REMOVE REMOVE Figure 1 Removethe Fuser Drive Gear POLISHEDSIDE 7 92 251012515 4 53 REP 10 l Ib ...

Page 280: ...ly lubricate the Fuser Roll over CAUTION the entire surface with Silicon Oil in Handle the Oil Dispenser Assembly with the area where the Thermistor comes care to avoid damaging the Stripper in contact with the roll Fingers 1 Adjust the fuser temperature ADJ 10 1 4 Figure 1 Removethermistor RT1 2510 ISCONNECT I 2510 WJTAG 5 AND 2515 THERMISTOR SCREWS 4 2510 Figure 1 Removethe Thermistor RT 1 IIh0i...

Page 281: ...c Guide and PressurePlate are in place WARNING isc connect the power cord NOTE Note the orientation of themotion sensor when removing for proper replacement 1 Remove xerographic module REP 9 1 2 Remove media transport REP 8 1 3 Turn media transport over 4 Figure 1 Remove motion sensor REMOVE MOTION SENSOR Figure 1 Remove Motion Sensor 7 92 251012515 4 55 REP 10 1 ...

Page 282: ...ease the timeout interval One number will increase or decrease the interval by 15 minutes 3 Usethe copy contrast UPtDOWN 2510 or ADJ3 2 Country Configuration the Copy ContrastUghterlDarker 2515 buttonsto increase decreasethe value displayedonthe control panel Purpose 4 Pressthe Start buttonto enter and storethe The purposeof thisprocedureis to set upthe newsetting correct country configuration for...

Page 283: ...he last copy was made One number will increase or decrease the interval by 15 seconds 4 Press the Start button to enter and store the new setting 5 Exit the diagnostic mode AD13 4 ForeignAccessory Enablement Purpose The purpose is to select or deselect the foreign interface feature and determine the interaction of the foreign interfaceoutput pulse Adjust 1 Enter the diagnostic mode 2 Enter code 1 ...

Page 284: ...k the registration If it is out of specification proceedon to nextsteps Enter DiagnosticsTest 7 PressStart Scroll up or down dependingwhich direction the registration needsto be moved PressStart lo enler the new setting and makecopies Adjust as necessaryuntil the registration is within specification TEST PATTERN EEEEEEEE E E E E E E d EEEEEEEE I I r EEEEEEEEEPEE B I I I DC EILINK IN r111 COPY MUST...

Page 285: ...lenoid Check 4 Figure2 Check for 0 050 f 0 005 1 2 mm 0 1 mm betweenthe plunger and the weight Adjustment 5 Figure2 Adjust the cleaningblade solenoid Figure 1 Installingthe Nut Driver Handle 6 Check the cleaning bladefor correct cleaningaction a Removethe ChargeCorotron b Dustthe drumwith the dustingpouch c Manuallycompressthe solenoid plungerwhile rotatingthe drum and observethe cleaner action d ...

Page 286: ...low battery LEDis not illuminated onthe electrometer the chargecorotronisseated correctly cleanthe lens platen lampand corotrons USEDPlIOTOIIBCtPTOII DRUM Ib itl o m copy then allow the copier to go intothe power saver mode WARNING Disconnectthe power cord 3 Remove the document handler the leftside cover the rightside cover the upper rear cover the documenttransport drive belt 4 Removedevelopermod...

Page 287: ...re 3 Adjust the prechargeand I I detack corotronvoltages 9Keep the DMM leads away from the HVPS to prevent electrical noise CONNECTRED A SELECT V N AND AC Figure3 Adjustment of Prechargeand Detack Corotrons 11 Figure4 Adjust thetransfer corotron voltage CONNECTTHE CONNECT RED A SELECTDC Figure4 Adjustmant of Transfer Corotron 12 Figure5 Connectelectrometerto DMM CONNECT LEADS BETWEENDMMAND CONNECT...

Page 288: ...hotoreceptor drum c Select 9and pressStart 19 PressStopand switch off the power 20 Removethe electrometer 21 Install the developer module the document transport belt all the covers 22 Switchthe copier ON 23 Makeone copy of the test pattern 82E5020 and checkthe copy quality g Stop at the set point that displaysa voltage readingof 0 025 to 0 050 VDC morethan set point 9 Q lfyoucannotset the exposure...

Page 289: ...r the chivgc c rotron is serrted correctly NOTE When the electrostaticseries is completedwith a newphotoreceptor WINDOW INDENT drum the imagedensity will beslightly lighter than when the electrostatic series is completedwith a photoreceptordrumpreviouslyused I fthis conditionshouldoccurdo not makeany furtheradjustmentsat this time Used photoreceptor drum run one copy and allow the copier to go int...

Page 290: ...ure 3 the electrometer meter theleads this way for the remainder of between the electrometer probe and and the test leads theprocedure Do not connect the thephotoreceptor drum meter and electrometer at this time Thepurpose of this illustration is to show theprope position Attach the components as needed in subsequent ITION THE ELECTROMETER BE IN THE MIDDLEOF THE steps TORECEPTOR DRUM 1 1 Install t...

Page 291: ...er the drum beginsrotating pressand holdthe Startbutton for 30 secondsor moreto clean the photoreceptorbyengaging the cleaner blade 13 Figure4 Adjust prechargeand detack corotronvoltage NOTE The electrometer meter andthe leadsareshowninthisposition only for clarity Figure3 of this procedureshows properposition whenperformingthe electrostatic series NOTE Keepthe DMMleadsawayfrom the HVPStopreventel...

Page 292: ...ldthe Start buttonfor morethan 30 seconds I c Scrollto 9 and pressStan d Wait 3 minutes e SelectPEAK HOLD on the DMM f Wait 15secondsand recordthe DMM readings NOTE Ifthe voltage measuredinStep 18Fis more than 0 250 VDC go to the CQ27 ExposureRAP g Select eachset point from 9to 1 pressingthe Start button and recordingthe DMM reading after eachset point h Stopat the set point that displaysa voltage...

Page 293: ...rotronOut of Specification RAP 22 PrassStopand switchoff tho power 21 Removethe electrometer 23 Removethe document handlerand the two 2 sheetsof20 pound 80 gsm paper 24 Install the developermodule the documenttransport belt the documenttransport drive belt the leftsidecover the right sidecover the upperrear cover the document handler 25 Continuewith ADJ 9 4 ImageDensityon next page 251012515 4 67 ...

Page 294: ... the code y the 70G5 a r a a r a h is between If y equals avalueof 5 goto step 6 If y equals4 or less select code d pressStartthen select y press Start and cyclecopier until y equals 5 then goto step 6 If after 8 minutesy is not at 5 go to CQ11 If y oquals 6 or greator soloct code C and pressStart then select y pressStartand cyclecopier until y equals 4 paragraphs28 5 aAd 34 4 on the S I R 201 O1 ...

Page 295: ... pressStart g Makeacopy of the test pattern 82E5980 Checkthat the darkness of the 7065 paragraphis between paragraphs28 5 and34 4 onthe S I R 201 O1 82E7030 test pattern Ifthe imagedarkness isgood go to step 12 Ifthe imagedarkness isgreater than 34 4 repeatstep 11 If the adjustmentlimit is reached gotoCQ 1 12 Reinstallthe coversand returnthe copierto normaloperatingconditions 13 Makeonecopy of the...

Page 296: ...J and pressStart Wait 2 Mlnutes Enterthe code A and pressStart SECONDS ROTATETHE SOLENOID CLIP TIGHTENSCREWS 2 Figure1 Adjust the Toner DispenseSolenoid 3 Checkthe time requiredfor the toner cartridgeto rotate 114revolution 4 PressStop 5 Ifthe elapsedtime instep 3 is between30 and 60 seconds there is no needfor an adjustment Adjust 6 Removethe toner cartridge STEP 7A Loosen the screwsenough that t...

Page 297: ...edure must be performed after the machine becomes ready NOTE Ensure that the fuser thermistor RT1 is in positive contact with the heat roll How to set up temperature probe 1 Figure 1 Connectthe thermal sensor to the temperature probe TEMPERATURE PROBE Figure 1 Connect the ThermalSensorto the Temperature Probe Figure2 Connect Temperature Probeto DMM Continued ADJ 10i1 ...

Page 298: ... of the dmm NOTE You are now ready to check the temperature afteryou expose the fuser roll for easyaccess The DMM will indicatea value that representsa temperature readingindegrees C CHECK 1 Lowerthe copy feed shelf and the transport latching cover Figure3 and 4 Removethe oil dispenser 4 Switchon the copier andwait assernbly approximately 30 secondsafter ready signal to insertasheet of copy paper ...

Page 299: ...6 60 I lz Figure 5 Placethe Probeonthe Fuser Roll Adjustment 1 Enterthe diagnostic mode 2 Usingthecopycontrast buttons select test 0 and pressStart to enter temperature mode 3 Notethe value displayedon the control panel 1 9 4 Usethe CopyContrastup button to increaseor the CopyContrastdown button to decreasethe value displayed on the control panel an increaseof one numberwill increasethe fuser temp...

Page 300: ...of fuser oil that is applied to the Fuser Roll 1 Figure 1 Removethe oil dispenser CAUTION Handle the oil dispenser assembly with care to avoiddamaging the stripper fingers REMOVE g U SW WtIILE DOING THE Figure 1 Removethe Oil DispenseAssembly 7 92 ADJ 10 2 4 74 2510 ...

Page 301: ...olume that is run on the copier a If the average monthly copy volume is400 NOTE Theopeningsbetween themetering shieldsare meters per month adjustthe openings set to 114 in 6mm in manufacturing between the shieldsto 114 in 6mm Figure2 Adjustthe Oil Dispense Meter Shields B ADJUST OPENINGS BETWEENSHIELDS ADJ 10 2 ...

Page 302: ......

Page 303: ......

Page 304: ...tingIhat include olher itemizedparts in the par1number listing When the word assembly is lound in the parl number lisling thero will be a corresponding item number on the illustrations followed by a bracket and a lisling of the conlents of Ilia as sembly BRACKETS PI0 PWB SPO US0 v WI W O XLA XBRA Part Of PrintedWiring Board Soulh Pacific Oporalions Uniled Stales Operalions Voll Wllh Without Xerox ...

Page 305: ...re1 Chock the AdjustmenlSection for Ihe specilication or procedure Flgure 1 Adjustment Symbol Anitemnumborwilltinanunshadedboxshowsthatthoparthasa Anilomnumberwilhinashadedboxandanunslradodboxshows procoduro in tho Ropalre Soclion Figuro 2 Chock lhu pro Ihat1110parthoeanadjuslmont procoduronndo ropelr procoduro cedure for Ihecorrecl sequenceof repair lor warnings lor cau Figure 3 Chock the Repairs...

Page 306: ...edbythe lag number wilhin Iho circlo Figuro ti A tag number wilhin a circle will1no apex shows that Ihe enlire drawing has been changed by Iho lag numbor wilhin tho circlo Figure6 informalion on Ihomodificalionis in tho Chango Tag Indox Flgure 5 Wilhout Tag Symbol Flgure 6 Entire Drawlng Wlth Tag Symbol A tag number wilhin a circle will1no apox and having a shadod bar shows Ilial Iho onliro drawin...

Page 307: ...R GEAR SPLIT BUSHING HUMIDISTAT PWBA 2515 CONTROL PANEL 2810 WII AQ 5 CONTROL PANEL 2510 WIO TAG 5 CONTnOl PANEL 2510 XI CONTIIOL I ANEL 2515 MAlN DRIVE MOTOR BOHZ USO X1 A MAlN DRIVE MOTOR 50HZ ow DRIVE MOTOR GEAR AC INTERLOCK TRlAC KIT lUSOl TRlAC 60H Z NSO TRIAC O H Z RX ALTERNATE TRlAC SCREW 50HZ RX NOTE 1 THEFOLLOWING HARNESSES ARENOW AVAILABLE FOR2510 AND 2515 152K8863 HVPS HARNESS 152K8874 ...

Page 308: ...OL PWBA 2510 WITAG 5 CONTROL PWBA 2510 WIO TAG 5 LOW VOLTAQE POWER SUPPLY PWBA 2510 WITAG 5 2515 LOW VOL I AQE POWEII SUPPLY PWBA 2010 WIO TAU 8 I OW VOI TAQI 130WEI SUPPLY PWUA 21ilG 21310 WITAQ 5 ALTERNATE PWBA GUIDE COPY COUNT METEn I OWEH CORD QFI 601IZ USO 2515 WITAG 5 POWER CORD GFI 50HZ RX WITAG 5 POWER CORD 2510 USO POWER CORD 115V USO 2510 Wfl AG 3 2515 W O TAG 5 POWER CORD 220V XLA POWER...

Page 309: ...510 XLA SPO DOCUMENT TRANSPORT ASSEMBLY 2515 DOCUMENT TRANSPORT ASSEMBLY XBRA DOCUMENT TRANSPORT HOUSING PI0 ITEM 1 END CAP TRANSPORT PLATEN TRANSPORT PLATEN 50HZ 2515 XLA UPPER DOCUMENT FEED n o L w ORDER2 REPLACE AS A PAIR TRANSPORT PLATEN SUPPORT ARM BEARING PLATEN DRIVE PULLEY DRlVE GEAR RETAINING CI IPS DOCUMENT TRANSPORT DRIVE UELT LOWER DOCUMENT FEED R0LI S ORDER 2 REPLACE AS A PAIR DRIVE R...

Page 310: ...0 600K24052 35K4101 DESCRIPTION LENS 2510 LEN8 2616 LEFT EXPOSURE LAMP SOCKET RIGHT EXPOSURE LAMP SOCKET EXPOSURE LAMP HEAT SlNK MOUNTING SPRING 2510 HEAT SlNK MOUNTING SPRINQ 2515 HEAT SlNK ILLUMINATIONSENSOR LIQHT LEAK REPAIR KIT SEAL SHIELD MAGNET DRUM SEAL WiTAG 12 PARTS LIST SECTION 8 08 PL 6 1 6 8 261012615 ...

Page 311: ...Q 29 MEDIA TRANSPORT MODULE ASSEMBLY 50HZ XLA SPO 2610 W TAQ 29 MEDlA TRANSPORT MODULE ASSEMBLY XBRA W TAG 29 8 MEDlA THANSPOM FRAME PI0 ITEM 1 I OWEI1 MEIIIA FEED W31 L PlilU W I AO 2 MEDlA QUIDE PLATE PI0 ITEM 1 UPPER MEDIA FEED ROLL 2510 WnAG 2 BEARING 11 INCH MEDlA FEED ROLL KIT 11 INCH MEDIA FEED ROLL DRIVE GEAR KIT tUSO GEARISPROCKET FX RX XLA LEFT LATCH SPRING REF PL0 5 ITEM 8 RIGHT LATCH S...

Page 312: ...MEDIA TRANSPORT MODULE FRAME PI0 ITEM 1 3 30K23302 SLING TENSIONER 4 9E4011 LEFT SPRING 5 9E4021 RIGHT SPRING 6 LIE3782 FUSER PRESSURE PLATE 7 OR2959 FABRIC QUIDE US0 4 23E3510 FABRIC QUIDE GOI4Z XLA 23E3041 FABRIC GUIDE 6DI4Z XI A 0 m u CLUICII I EI AININU 1 1 1 ACIWl IVO I I EM I MIR PLOO X 0 w PARTS LIST SECTION 6 92 PL 8 2 5 10 251012516 ...

Page 313: ...ANSPORT MODULE ASSEMDLY 2515 WnAG 3 MEDIA TRANSPORT MODULE FRAME PI0 ITEM 1 LOWER MEDlA FEED ROLL MEDlA GUIDE PLATE PI0 ITEM 1 UPPER MEDIA FEED ROLL KIT UPPER MEDlA FEED ROLL BEARINQ PIN DRIVE GEAR KIT USO QEARISPROCKET FX RX XLA LEFT LATCH SPRING REF PL8 5 ITEM 8 RIGHT LATCH SPRING REF PL0 5 ITEM 9 w s m amn XIA REF PL10 2 ITEM 9 MEDIA FEED CLV I CId 8 96 PARTS LIST SECTION 2510 2515 5 11 PL 8 3 ...

Page 314: ...41 55E9991 DESCRIPTION PAI1 1 OF MEDIA TRANSPORT MODULE ASSEMBLY REP PLD 3 ITEM 1 MEDIA TRANSPORT MODULE FIIAME IVO 1 1 EM 1 SLINQ TENSIONEH LEFT SPRING RIGHT SPRING FUSER PRESSURE PLATE FABRIC GUIDE OOHZ USO FABRIC GUIDE BOHZ XLA 0 MEDIA GUIDE PLATE CLUTCH RETAININQ BRACKET PI0 ITEM 1 PARTS LIST SECTION PL 8 4 ...

Page 315: ...9E3360 130K16232 DESCRIPTION PARTOFMEDIATRANSPORT MODULE ASSEMBLY REF PL8 1 ITEM 1 REF PL8 3 ITEM 1 RETRACT PIN BRACKET RETRACT ARM COROTRON CLAMP LEFT PIVOT SHAFT MEDIA GUIDE KIT MEDIA GUIDE LEFT LATCH SPRING 13EF PLU I I I EMUU RIQHT LATCH SPRING REF PLU l ITEM OC COROTRON CLIP RIGHT PIVOT SHAFT CHAIN MAIN DRIVE GEAR COTTER PIN TURNAROUND BAFFLE PI0 ITEM 1 MOTION SENSOR 2510 WlTAG 13 PARTS LIST ...

Page 316: ...WlRE KIT 2510 TAG 23 COROTRON WlRE FOAM DAMPER MEDIA GUIDE USO RIGHT MEDIA GUIDE LEFT MEDIA GUIDE TRANSFERIDETRACK COROTRON US01 TRANSFERID ACK COROTRON IXBRAI CHAIN GUARD MEDIA TRANSPORT FRAME PI0 ITEM 1 COROTRON REPAIR KIT 2515 TAG 23 COROTRON WlRE FOAM DAMPER REF ITEM 38 FRONT BLOCK REAR BLOCK COROTRON SPRING ARC SHIELD WlRE RETAINER COROTRON CLIP FERRITE BEAD COROTRON SHIELD YARN SNAKE DELETIO...

Page 317: ...PHIC MODULE FRAME PI0 ITEM 1 AUGER TO DRUM SEAL PHOTORECEPTOR DRUM WASTE SUMP ASSEMBLY 60HZ WASTE SUMP ASSEMBLY 50HZ DRUM SHAFT ASSEMBLY DRUM END PLATE PI0 ITEM 6 BEARINGS INNER DRUM PULLEY BEARINGS OUTER DRUM PULLEY DRUM SHAFT PI0 ITEM 6 AUQER DRIVE GEAR LEFT DRUM BRACKET PI0 ITEM 1 RIGHT DRUM BRACKET PI0 ITEM 1 WASTE DISPOSAL BOTTLE PI0 ITEM 5 LABEL PI0 ITEM 5 6 93 PARTS LIST SECTION 251012515 5...

Page 318: ...PI IIC MODULE FRAME PI0 ITEM 1 CLEANINQ BLADE WEIGHT COROTRON RETAINING SPRINQ COROTRON SHIELD PI0 ITEM 6 CHARGEIPRECHARGE COROTRON ASSEMBLY 50160HZ 2510 at z 2515 ClJAk OENWECHACIBE COROTRON ASSEMR1 Y 601 12 2510 XBRA BEARING CLEANING BLADE ASSEMBLY CLEANING BLADE EXTRUSION PI0 ITEM 0 SEAL CLEANING BLADE SPRING CLEANING BLADE BEARING CONTAMINATIONKIT SEAL 2515 CLEANING BLADE REPAIR KIT CLEANING B...

Page 319: ...tO 1 ITEM 1 COOLING FAN ASSEMBLY 2510 WITAQ 5 2515 COOLING FAN ASSEMBLY 2510 WIO TAG 5 AIR FLOW MANIFOLD KIT AIR FLOW MANIFOLD CLEANING BLADE SOLENOID 2510 WfrAG 5 THERMISTOR RTl 2515 THERMISTOR RT1 2510 WRAO 5 THERMISTOR RTI 2510 WIO TAd 5 INSULATOR FILTER HOUSING USO XLA WITAGS 14 6 FILTER HOUSING USO XLA WIO TAGS 14 6 OZONE FILTER USO xl A wrf A 0 FILTER DAMPl3I USO Xl A Wll ACl 1 FILTER COVER ...

Page 320: ...0 ITEM 1 SPACER PI0 ITEM 1 MANIFOLD PI0 ITEM 1 DISPENSER ADJUSTMENT HANDLE DISPENSER ARM RETURN SPRING DISPENSER DRlVE ARM AUGER DRlVE GEAR SPACER PI0 ITEM 1 DEVELOPER ROLL DRlVE GEAR FILTER MAGNETIC ROLL FILTER SUPPORT MANIFOLD PI0 ITEM 16 BIAS CLlP CARTRIDGE RETAINING CLlP FILTER SUPPORT MANIFOLD ASSEMBLY DEVELOPER MODULE REPAIR KIT AUGER MAGNETIC SEALS DEVELOPER MODULE SEAL WASHER PLASTIC WASHE...

Page 321: ...90 14K2650 20E2450 DESCRIPTION DEVELOPER MODULE ASSEMBLY 2515 WnAG 22 6 DISPENSE ARM DISPENSE ARM RETURN SPRINQ AUGER DRIVE QEAR DEVELOPER ROLL DRIVE QEAR BIAS CLlP CARTRIDGE RETAININQ CLlP TONER DISPENSE SOLENOID TONER SENSOR AUGER GEAR PICK OFF BAFFLE FILTER PAD SCREW FILTER EXTRUSION GROMMET WASHER PI0 ITEM 1 GROUND CLlP DEVELOPER AUGER SQUEAK KIT BEAl7INQ Dl OCK WASHER SCREW SPRINQ CLlP RETROF...

Page 322: ...AQ 5 10 29 XEROQRAPHIC MODULE ASSEMBLY IUSO WIO TAG ij XEROQRAPHIC MODULE ASSEMBLY XLA WTTAG 21 20 29 XEROGRAPHIC MODULE ASSEMBLY 60HZ XBRA WTTAG 28 29 XEROQRAPHIC MODULE ASSEMBLY 60HZ 2515 WnAG 3 LATCH REPAIR KIT RIGHT LATCH SPRINQ LEFT LATCH SPRING PIVOT PIN STRIP MAGNET MAQNET INTERLOCK MAGNETIC CATCH TRANSPORT LATCHING COVER USO TRANSPORT LATCHING COVER RX SCREW STATIC ELIMINATOR WTTAG 16 FRON...

Page 323: ...ER BRACKET PI0 ITEM 1 FUSER PULLEY DRUM DRIVE BELT GROUND RING RX XBRA SHAFT PI0 ITEM 1 FUSER GEAR XLA REF PLO l ITEM 8D REF 8 3 ITEM OD FUSER QROUND BRACKET PI0 ITEM 1 REFLECTO PIOITEM FUSER ROLL FUSER OVERHEAT BEARING ASSEMBLY WTTAG 14 THERMOSTAT P O ITEM 14 FUSER OVERHEAT BEARING PI0 ITEM 14 FUSER HEAT ROD 60HZ USO W TAQ 14 FUSER HEAT ROD 50HZ XLA W fAG 14 FUSERROD BRACKET fP O ITEM 11 WIRE SAD...

Page 324: ...0 600K5230 23El620 7E5221 20E4350 13E003 94K85 DESCRIPTION PART OF XEROQRAPHIC MODULE ASSEMBLY REF PLIO l ITEM 1 MEDIA DEFLECTOR KIT MEDIA DEFLECTOR TRANSITION GEAR COTTER PIN AUGER DRIVE KIT 2515 2510 TAG 7 AUGER DRIVE BELT PULLEYIQEAR AUGER PULLEY AUGER BEARING AUGER PARTS LIST SECTION 8196 PL 10 3 5 22 251012515 ...

Page 325: ...GS 6 14 OIL DISPENSER PI0 ITEM 1 STRIPPER FINGER KIT TAG 16 STRIPPER FINGER OIL PAD XBRA OIL PAD OIL DISPENSER METERING KIT USO TAG 22 CENTER METERING TRAY METERING TRAY RIQliT ADJUSTABLE METERING TRAY LEFT ADJUSTABLE METERINQ TRAY WAS1IER OIL DISPENSER MOUNTING BRACKET OIL PAD COVER XBRA OIL PAD COVER OIL DISPENSER KIT OIL DISPENSER OILER KIT CENTER METERING TRAY METERING TRAY RIGHT ADJUSTABLE ME...

Page 326: ...DULE ASSEMBLY REF PL10 1 ITEM 1 BEARING RIQHT TORSION SPRING PRESSUREPAD WICK OIL DISPENSER REPAIR KIT OIL PAD RIGHT MEDIA GUIDE SPRING CLIP LEFT MEDIA GUIDE ADJUSTING BRACKET STRIPPER FINGER KIT REF ITEM 7 OIL DISPENSE ROLL KIT PI0 OIL DISPENSER REPAIR KIT ITEM 6F STRIPPER FINGER 0 1 1 D18PENISE ROl l KIT PI0 OIL UISPENSEH REPAIR KIT ITEM 3Q OIL DISI ENSE 1101 1 COTTER PIN LEFT TORSION SPRING COM...

Page 327: ...EM 1 WlCK ROD PI0 ITEM 1 PLASTIC BLADE OIL DISPENSE ASSEMBLY OIL DISPENSER PI0 ITEM 5 COMPRESSION SPRING TRANSFER WlCK OIL PADS METERING SHIELD KIT NUMBER 1 METERING SHIELD NUMBER 2 METERING SHIELD NUMBER 3 METEIIINQ SHIELD OIL PAD COVER XEROGRAPHIC MODULE FRAME PI0 ITEM 1 TRANSPORT LATCHINQ COVER INTERLOCK STRIPPER FINGERS KIT STRIPPER FINGER 6 92 PARTS LIST SECTION 261012515 5 25 PL 10 6 ...

Page 328: ... SlDE COVER USO LEFT SlDE COVER XLA DOCUMENT GUIDE LEVELING FOOT FASTENER USO FASTENER XLA SPRING WASHER RETAINER LATCH PIN SPRING NUT MAGNET MAQNET BLUE PLASTIC DC INTERLOCK SWITCI 1 RIQI IT SlDE COVER PI0 ITEM 2 LATCH SPRING REAR COVER UPGRADE l lT I AQ 15 SPRING 1 M I UIIN FASTENEIl WASHER RETAINER SPRING NUT SlDE GUIDE KIT RIGHT SlDE GUIDE LEFT SlDE GUIDE UPPER REAR COVER PI0 ITEM 3 SEAL LATCH...

Page 329: ...O DESCRIPTION MEDIA FEED IN SHELF RIGHT SlDE COVER ASSEMBLY UPPER REAR COVER ASSEMBLY LOWER REAR COVER LEFT SIDE COVER DOCUMENT QUlDf LEVELING FOOT I ATCII t3l ACI ETI I I LATCH BRACKET SPRING WASHER RETAINER LATCH PIN SPRINQ NUT MAGNET MAQNET BLUE PLASTIC UPPER REAR COVER INTERLOCK SWITCH LATCH SPRING REAR COVER UPGRADE KIT TA 3 15 SPRING 114 TURN FASTENER WASHER RETAINER SPRING NUT UPPER REAR CO...

Page 330: ... 19E12310 DESCRIPTION COPIER STAND UNIVERSAL STAND XLA MACHINE STAND XLA COPIER AND CUTTER STAND MEDIA SUPPORT BAR Pi0 ITEM 1 STAND CONVERSION KIT CUTTER STAND PIVOT SCREW WASIER WASHER BUSHING BRACKET SHELF BACK BRACKET STAND SAFETY KIT MAGNET FOAM BLOCK REAR PANEL KIT REAR PANEL FOOT KIT CAP FOOT LEVELING FOOT PADS PARTS LIST SECTION 8196 PL 15 1 6 28 2610 2515 ...

Page 331: ...84 1l3P6O3lZ 114P60303 114PBOlll 1l5P6OO8O 115P537 1l3P6O25l 1l5P6OOOl CONTACT J 2 TERMINAL J52 DC CONNECTOR J43 AC CONNECTOR J38 AC CONNECTOR J40 DC CONNECTOR P43 AC CONNECTOR P37 AC CONNECTOR P37 PINS ALTERNATE AC CONNECTOR J37 AC CONNECTOR J37 PINS PARTS LIST SECTION PL 16 1 ...

Page 332: ...353 113W54055 1law6255 121W3O465 121W3O655 DESCRIPTION SCREW M4 2X915 SCREW M4X8 RETAINING RING 4MM RETAINING RING 8 11MM RETAINING RING 10 14MM RETAINING RING 4 BMM RETAINING RlNG MU RETAINING RlNG MI0 RETAINING RlNG 10MM WASHER M4 LOCKWASHER MI NUT M1 WASHE13 NUT Ma RETAINING HlNG Ml5 SCREW M4Xl2 RETAINING RING M25 WASHER MG RETAINING RING MG RETAINING RING 9 12MM SCREW M3XlO SCREW M3X4 SCREW M4...

Page 333: ... 35Kl222 35E3580 35K3770 35K3770 35K4101 36E93 30Kla01 30K1861 30E1945 38E6610 38E6620 38E10020 38E10030 38E10210 38E10220 30E10230 30E10240 38P90739 42K1390 50P080 50P000 52K1061 53K291 53E3lO WE310 53E690 53E2351 53E2351 54E861 55E0380 55E9991 55ElOO96 PL LOC 9 5 0 6 8 5 10 3 14 1 14 2 10 5 14 1 14 1 9 2 10 2 0 2 8 4 14 1 10 6 14 2 14 1 8 5 8 1 8 5 6 1 10 6 9 1 9 2 14 1 14 2 6 1 9 2 I1 l 14 2 10...

Page 334: ...PART PL NUMBER PARTS LIST SECTION 8 98 PART NUMBER INDEX 5 32 2610 2615 ...

Page 335: ...oductcodes 6 12 Physicalcharacteristics 6 12 Copy Rate 6 12 Magnification 6 12 Electrical Power Requirements 6 12 Environmental Data 6 12 Installation Ground and AC VoltageCheck 6 13 ElectricalPower Requirements 6 13 Space Requirements 6 13 InstallationProcedure 6 13 Product Demonstration 6 28 InstallationChecklist 6 28 Product DemonstrationChecklist 6 28 Removal Removal Procedure 6 29 InternalMov...

Page 336: ...CopyContrastUPor DOWN button until the TEST indicatorappearson the display CAUTION 2510 2515 WIO Tag 2 7 or 89 To prevent damage to the drive gears Before enteringany diagnostic test which requires the use of the main drive motor A always enter the codes g fuser and J cooling fans first and then allow the copier to operate for at least 2 minutes Then enter the code A to start the main drivemotor 3...

Page 337: ...utton in order to exit the DiagnosticTest Switch off the copier in order to exit the diagnostic mode In order to perform this test enter high voltage power supply C and main drive motor A diagnostic tests first In order to prevent damage to the photoreceptor drum enter main drive motor A testfirst requires the use of the main drive motor A always enter the codes g fuser and J cooling fans fint and...

Page 338: ...er to reduce the time pressthe COPY CONTRASTDOWNbutton Eachincrement represents 15 seconds The value is between 1and 9 The range of values is from 60to 180 seconds The foreign accessory locrluro is enabled a 450 ms pulse is provided near the end of each incrementingof the copy count meter Re istrntion iisatlto ndjirsl the registration Usethe Copy ContrastUpor Copy ContrastDown buttonsto changethe ...

Page 339: ...Enter the code 4 and adjust the value to 51 WARNING 2515WITags 2 7 or 89 Therewill be a time delay betweenthe time the code A is enteredandthe time the motor startsto turn The motor will not start untilthe fuser is at the correcttemperature 2515WIO Tag 2 7 or 89 3 Enterthe following codes Enter the code L and press Start to energize the cleaning blade solenoid Enter the code j and press Start to s...

Page 340: ...embly 5 Perform the Initializationof the Fuser Roll procedure if it war not done previousto doing this procedure Note Ifthe Initializationo f the Fuser Roll procedureis going to bedone after completing this procedure do not install the Oil Dispense Assembly 6 Install the Oil DispenseAssembly A ADD 4 CC OF OIL T THE WICK OVER THE LENGTI I0 1 THE OILERASSEMBLY ADD 4 CC OF OIL TO THE WICK OVERTHE LEN...

Page 341: ...t the endsof the drum are washed buffedas wellas the centerof the drum 10 Continueto buff the surface of the drum for three complete revolutionsof the drum 11 Apply afinal thin layer of zinc stearate over the entire surfaceof the drum 12 Reinstallthe drum WARNING 2515WITags 2 7 or 89 Therewill be atime delay betweenthe time the code A is enteredandthe time the motor startstoturn PAD The motor will...

Page 342: ...fter completingthepolishing procedure the drummustbe used immediately If the drum isstored crystallizationproblemsmayoccur 16 Reinstallthe drum WARNING I 2515 WITags 2 7 or 89 There will be atime delay betweenthe time the code A is JR S M M enteredandthe time the motor starts to turn The motor will not start untilthe fuser is at the Figure2 Polishingthe Drum correcttemperature NOTE Ensurethat the ...

Page 343: ...024 white bond media 1 CheckIAdjust the ElectrostaticSeries ADJ 9 2 and ImageDensity ADJ9 4 2 Select the DocumentLightCopy and Copy Contrastmiddle LED 3 Make acopy of test pattern 82E5980 When approximately 12 inchesof the test pattern has been fed into the Document Handler pressthe Stop button 4 Removethe following Sanding the Heat Roll Purpose The purposeis to recondition the heat roll surface t...

Page 344: ... NOTES ...

Page 345: ...ith fuser oil on them Use caution and do not allow the fuser oil to contact your eyes Wash hands after handling components covered with fuser oil lnitinlizotionProccduro 1 towerthe feed inshelf the latching cover andthefront cover 2 Removethe oil dispenseassembly see REP 10 7 for the assembly onthe 2515 NOTE Toprotect themedia guide plate the fuserpressure plate and the media feed rolls from exces...

Page 346: ...art 10 Allow the copier to run for approximately 15seconds 11 PressStop 12 Lower the transport latching cover and the front cover and perform steps 6 through 11 two more times or until the tube of oil is empty 13 Lower the transport latching cover and the front cover WARNING The fuser roll may be hot Useextreme caution when working inthe fuser area and do not touch any heatedcomponents 14 Manually...

Page 347: ...e feed inshelf 25 Washyour handsto removeany fuser oil that mayremainon them 26 Inorder to removethe excessoil from the fuser roll performthe following a 2510 2515WIO Tag 2 7 or 89 Enter the following diagnosticcodes code L and pressStart code g and pressStart code J and pressStart wait at least 2 minutes code A and pressStart code b and pressStart 2515 WITag 2 7 or 89 Enterthe following diagnosti...

Page 348: ...om the lighting circuit in order to prevent dimming the lights 60 Hz 105 125VAC 60 Hz singlephase 50 Hz 2201240VAC 50 Hz single phase Currentat 115VAC Standby Power Saver 4 amperes Running 12amperes Currentat 230 VAC Standby Low Power 2 amperes Running 6amperes Power Consumption Standby Power Saver1Low Power 460 watts Running 1380 watts 60 Hz 1400 watts 50 Hz Power cord length 10Feet 3 Metres ENVI...

Page 349: ...Figure 2 Minimum Space Requirements NOTE 1 2 3 4 5 6 Machineson TableTops Thetable should be a minimum of 30 inches 762mm high and a maximum of 36 inches 914mm high Thetable must support a minimum weight of 175pounds 80 KG Thetopmeasurementsshould be a maximum of 60inches 1524mm wide and a maximum of 30 inches 762mm deep Thespace requirements are thesame as around thestand Thetable should be level...

Page 350: ...E PROTECTlVti COVERING C MOVE COVER REMOVETHE FOAM BLOCKSBOTH SIDES Figure3 Removingthe FoamBlocks COVERING A LOOSEN 2 114TURN A MOVE THE EN 21114 FASTENEh 4 HANDLES OUT Figure4 2510 Removingthe b er 0 LOOSEN 2 1 4 TURN Figure 5 2515 Removingthe RightSide Cover 7 92 Installation 6 14 251012515 ...

Page 351: ...2515 Figure 9 Ensure that the tag matrix is installed A REMOVE SCREW REMOVE THE COVER I Figure6 2510 Removingthe Left Side Cover A REMOVE SCREW REMOVE THE COVER Figure 7 2515 Removingthe Left Side Cover TAG MATRIX Figure8 2510 Tag Matrix 7 92 251012515 6 15 Installation k ...

Page 352: ...en Leavethe cleanerwith the customer 10 Removethe xerographic module REP9 1 ENSURE THAT THE LENSIS IN THE BOTTOMSLOTS FROMTHE FRONTOF THE NOTE The copierisshippedwith the photoreceptordrum packed separately The photoreceptordrum will be installedlaterin theprocedure 11 Figure 11 Cut and removethe cabletie I COPIER I REAR VIEW Figure10 Removingthe Platenand Checking the DocumentLens CLEANING BLADE ...

Page 353: ...move the fuser rod packingspring E MANUALLY ROTATETHE FUSER DRIVEGEAR UNTIL THE RETAINING SCREWS ARE PARALLELWITH THE MEDIA PATH MEDIA PATH REMOVE FUSER ROLL BEARING SCREWS 2 D REMOVE THE WIRE FROM CLIP DISCONNECT 2 0 cu r IIIECAIILE IIE Figure 12 Preparingto Removethe fuser rodpackingspring 7 92 251012515 6 17 Installation ...

Page 354: ... The heat rodis fragile 14 Figure 14 Removethe luser rod packing spring NOTE Thepacking s ringisapproximately at the center of tRe fuser roll NOTE Useextreme care to avoiddamage to the fuser heat rod while removing the packingsprrng POSITIONTHE HEAT ROD CONNECTORSTRAIGHTOUT LIFTAND HOLDTHE SOLENOID WEIGHT Figure14 Removingthe PackingSpring Installation ...

Page 355: ...hermostatmustbein 17 Lower and pushinthe cleaning blade the upposition towards the cleaning weight while ensuringthat the opposite blade solenoid weight The overheat end of the cleaning blade is seated thermostat connectorscanbe interchanged with no effect on their function tG ki l Figure15 Installingthe Fuser Bearing 7 92 25101251s 6 19 Installation ...

Page 356: ...late 19 Reinstallthe retaining bar 20 Reinstallthe fabric guide J A ENSURE THAT THE PRESSURE PLATE IS OVER THE PINS ON BOTHSIDES PRESSUREPLATE MEDIA GUIDE 2515 ONLY Figure 16 Checkingthe Positionof the PressurePlate 7 92 Installation 6 20 2510l2515 ...

Page 357: ...9 1 item 19 and reform ittowardsthe drum to providea seal between the drum andthe augur extrusion NOTE Ensure that the cleaning blade is fully into the blade support assembly 23 Install the photoreceptor drum beginning with the replacementin REP 9 3 24 Check the cleaning bladesolenoid ADJ 9 1 25 Reinstallthe xerographicmodule REP 9 1 D REMOVE DRUM SHAFT c ASSCYBLY REMOVE 2 REMOVE BELT Figure17 Rem...

Page 358: ...nk Plus cartridge 1 1 1 1 Figure 19 Removethe Dry Ink PlusCartridge 28 Figures20 and 21 Level the copier NOTE If there is no stand adjust the single adjustable foot on the copier leveling wrench 600T1844 ADJUS ABLE FOOT NOT VISIBLE I VIIFISD IM 1 Figure20 Leveling the Copier No Stand 7 92 Installation 6 22 2510 2515 ...

Page 359: ...there is a stand level the copier by adjusting the feet on I29 2515 Figure22 Check the Auger Gutter the stand Figure21 Levelingthe Copier tb Eid l Equippedwith a Stand ENSURETHE THE Figure22 2515 only Checkingthe Gutter ...

Page 360: ...e Remove the shrink wrapbefore reinstallingthe cartridge Ensure that the entire shrink wrapis removed including the colored strip POUR THE DEVELOPER EVENLY ACROSS THE ENTIRE DEVELOPER HOUSING Install the cartridge with the holesupwards REMOVETHE SHRINK WRAP AND THE COLOREDSTRIP Figure 24 Installingthe Cartridge Figure23 Adding the Developer 6 93 Installation 6 24 251012515 ...

Page 361: ...p canbereadfrom the front REAR VIEW Figure 25 2510only Settingthe Darkness Lever 34 Figure26 Install the upper rear cover TIGHTEN 2 114 TURN pelC Figure26 Installingthe Upper RearCover NOTE Prior to installationrotate the transport platenandobserve that theplatenis installedcorrectly or hasnot been movedduringshipping Ifout of position install the correct position 35 Figure27 lnstall the document ...

Page 362: ...ngprocedure onpage 6 5 of this section 40 Perform the electrostatic series 2510 ADJ 9 2 2515 ADJ 9 3 41 Switch off the power and removethe electrometer probe NOTE Place the dustingpouch from the lnstallation Kit inside the rightend coverbefore installing the cover 42 Figure28 Install covers and the user guide pocket INSTALLTHE USER B GUIDE POCKET Figure 28 Installing the Document Return Guideand t...

Page 363: ...rt the First Call Report card into the machinelog pouch 49 Record the following on the Installation Quality Report card Copy count reading Copier serial number lnstallatlondate Comments asrequired 50 Mail the copier Installation Quality Report card 1 92 251012515 6 27 Installation ...

Page 364: ...ge Add developer Removethe shrink wrap and installthe Dry Ink PlusCartridge Setthe darknessleverto the fourth notchfrom the bottom 2510 only Check the DocumentLens Installthe rear cover Installthe Document Handler FunctionalCheck Switchonthe copier and allow the copier to warm up Setthe country configuration 2515 Adjusttime out to power saver modeto 1 minute 2510WITag 252 2515 Performthe initializ...

Page 365: ...nnectthe main power cord 2 Flgure 1 Remove the document return guide REMOVE THE DOCUMENT RETURNGUIDE YBF SD6 M Wkl Figure 1 Removing the DocumentReturn Guide 3 Figure 2 Removethe document handler REMOVE DOCUMENTHANDLER Flgure2 Reniovalof tho Document Ilancller 4 2510 Figure 3 2515 Figure 4 Remove the right side cover LOOSEN 2 114 IURN Figure3 2510 Removalof the Right Side Cover Removal ...

Page 366: ... HANDLESOUT TURN B LOOSEN 2 114 TURN Figure5 Removingthe Upper Rear Cover Figure4 2515 Removing the Right Side Cover 6 2510 Figure 6 25 15 Figure7 Remove the left side cover A REMOVESCREW REMOVE LEFT SIDE COVER Figure6 2510 Removingthe Left Side Cover 7 92 Removal 6 30 251012515 ...

Page 367: ...2510 Removethe developer module REP 9 5 A REMOVE SCREW REMOVE COVER THE Figure7 2515 Removingthe Left SideCover Figure8 Removingthe Dry Ink PlusCartridge 10 2510 Dump the developer material 11 2510 Cleanthe developer housingwith a vacuum cleaner A PLACE DROP CLOTH ON FLOOR ROTATE GEAR COUNTERCLOCKWISE B TlJRN DEVELOPER MODULE OVER Figure9 2510 Dumpingthe Developer Material Removal ...

Page 368: ...rtridge clutch at the end of the Developer Module developer isdumped 2515 Figure 10 Dumpthe developer material Completelyvacuum the developer housing CAUTION STEP 16 A The pick off baffle must be taped before replacing the dry ink cartridge to ensure that the pick off baffledoesnotmove causingdamage 16 Figure 11 Tapethe pick off baffle I DROPCLOTH TURNTHE DEVELOPER MODULE OVER 1 Figure 10 2515 Dum...

Page 369: ...cure the cleaning bladeweight 18 Reinstall the developer module and dry ink cartridge 2510 REP 9 5 2515 REP 9 6 Figure 13 25 Weight 15 Securingthe CleaningBlade Figure 12 2510 Securingthe Cleaning Blade Weight 7192 251012515 6 33 Removal ...

Page 370: ...DE COVER B REPLACESCREWS 2 Figure 14 2510 Reinstallingthe Left Side Cover C INSTALLTHE SCREW I20 Figure 16 Reinstallthe upper rear cover REINSTALL COVER THE J R SMG M t t it l Figure I S 2515 Reinstalling the Left Side Cover Figure 16 Reinstallingthe Upper Rear Cover 7 92 Removal 6 34 251012515 ...

Page 371: ...the Foam Blocks 23 After the copier hasbeenprepared to this point contact a rigger The rigger will repack the copier usinga repack kit supplied by the rigger If the copier is only to be moveda short distance the riggerwill decidewhether or not to movethe copier without the useof a repack kit 24 If the copier is to be moved internally or only a short distance and if the copier must be up ended ensu...

Page 372: ...pluscartridge Set the darknesslever to the fourth notchfrom the bottom 2510only Check the documentlens Cleanthe platen Installall remainingcovers Installthe DocumentHandler Levelthe copier Set the country configuration 2510WITag 252 2515 Performthe initialization of the fuser roll procedure Performthe electrostaticseries 2510 ADJ 9 2 2515 AD19 3 Make five copies Checkthe copy quality If offsetting...

Page 373: ...unds ouch up Paint Light Grey Medium Grey 2510 Customer Repack Kit 2510Warehouse Repack Kit 2515 Customer Repack Kit 2515 Warehouse Repack Kit CLEANING MATERIALS Description Part CleaningCloth Treated CleaningSolvent Cleanin Absorbent Disposa2leGloves Box of 100 Disposal Kit DropCloth DrumMaintenance Kit DrumPolish Film Remover FormulaA Cleaner Heavy Out Towels Lint Free t h PolyurethanePads 40 An...

Page 374: ...uirementSheet Towels Dry ink MSDS Photoreceptor MSDS Develo er MSDS Fuser riffSDS Stearate MSDS Media MessageBook Part 8R181 700P92651 600P2404 611P2O998 61OP0002 6OOP9ll5 61lP22l58 600P86493 6OOE22178 611P22118 611P5OO96 35P3191 600P9075 600P9042 600P9798 600P9028 6OOP9Ol9 61O P 6 O O17 GENERALTOOLSAND SUPPLIES Continued 2515 SUPPLY KIT73K63463 Description Part Developer Document Guide Installati...

Page 375: ...8 96 4 251012515 6 37 B GeneralTools and p n k s ...

Page 376: ...Codes A tag number may berequiredto identify differencesbetweenpartsthatcannotbe interchanged or differences indiagnostic repair installation or adjustment pro5edures A tag number mayalso berequiredto identify the resenceof optional hardware firmware or i mandatorymodificationshavebeen installed Eachtag numberis given a classificationcodeto identifythe type of a changethe tag hasmade CODE CLASSIFI...

Page 377: ... FABRIC GUIDE EPROM AND AIR MANIFOLDSIMPROVE THE HANDLING OF VELLUM KITNUMBER NONE THIS KIT CONTROLLEDBY FIELDENGINEERING TAG 4 USE US0 MANUFACTURINGSERIAL NUMBERS USO 646000475 AND UP NAME AND PURPOSE DPDTONlOFF SWITCH NEWDOUBLE POLE DOUBLE THROW ONIOFF SWITCHIMPROVESSAFETY AND RELIABILITY IKIT NUMBERIREFERENCE PIECE PART PL 1 1 TAG 5 CLASS R USE US0 ALL RX COPIERS HAVE THIS TAG MANUFACTURINGSERI...

Page 378: ...THE NEEDFORA LOCKING NUT KIT NUMBER NONE IREFERENCE PL9 1 TAG 9 NOT USED TAG 10 CLASS R USE lJSQ MANUFACTURINGSERIAL NUMBER 64GO33SO3 AND UP NAME AND PURPOSE EXTRUSIONCHANGE AND REPLACEABLECLEANlNG BLADE COPIERWITHOUTTAG10 MUST HAVETHE CLEANING BLADE ASSEMBLY 42K360 INSTALLEDBEFORE THE CLEANINGBLADE KIT 600K25780 CAN B E USED KIT NUMBER WITHOUT TAG 10 PIECE PART 42K820 WITH TAG 106OOK2578O IREFERE...

Page 379: ...MANUFACTURINGSERIAL NUMBERS USO 64GOll535 RX 60J329100 NAME AND PURPOSE NAMEAND PURPOSE FUSER REPAIR KIT TO UPGRADEMACHINES TO IMPROVE COPY FEED OUTKIT TO ENHANCE POLYESTER FILM FEED THE FUSINGON THE EDGESOF COPIES OUTAND REDUCESOIL DEPOSITSON COPIES BY ADDING WARNING DO NOT USE ANY TAG 14 PARTSSEPARATELY AN ANTI STATICRnU llQNTilt FRONTCOVERAND UNLESS THE MACHINE HAS BEENUPGRADEDTO TAG 14 CIlANGl...

Page 380: ...ON47ESTtllNGAULE COROTRONS 600K15860COROTRONWIRE KIT 600K19350MAY IIAVE TO BE INSTALLED FIRST IREFERENCE PL 8 6 TAG 24 CLASS R USE US0 MANUFACTURINGSERIAL NUMBERS 646034645 and up NAMEAND PURPOSE XEROGRAPHIC MODULE LATCH BRACKET PROVIDESA LATCHONTHE RIGHT SIDE QF THE COPIER TO MORE FIIIMLY SECUllE IIIE MODULE KIT NUMBER 6OOKZl2OO TAG 25 CLASS R USE ALL MANUFACTURINGSERIAL NUMBERS NIA NAME AND PURP...

Page 381: ...AND RX MANUFACTURINGSERIAL NUMBERS 64G004132TO 64GOO5822 USO 60J322566 TO 60J322966 RX NAME AND PURPOSE FUSER BEARING SAFETY KIT RETlJRNTllE MAClllNES TO TAG 11CONFIGURATIONAFTER PROBLEMSOCCURRED BETWEENFUSER BEARINGAND FUSER HEAT ROD REQUIREDFIELD RETROFIT KIT NUMBER 605K260 REFERENCE NONE TAG 254 CLASS 3 USE RX ONLY MANUFACTURINGSERIALNUMBER NAME AND PURPOSE PAPERFEED INSHELF CORRECTS AN ALIGNME...

Page 382: ...Codes A tag number may be requiredto identify differencesbetweenpartsthat cannot be interchanged or differencesindiagnostic repair installation or adjustment procedures A tag number mayalso berequiredto identify the resenceof optional hardware firmware P or i mandatory modificationshavebeen installed Eachtag numberisgiven a classificationcode to identify the type of a changethe tag hasmade CODE CL...

Page 383: ...600K40990 REFERENCE PL9 3 TAG 5 CLASS R USE ALL MANUFACTURINGSERIALNUMBER 4L303532 US 1lO5lO88S RX NAMEAND PURPOSE GROUND FAULTPROTECTOR OFP GFP AUTOMATICALLYSWITCHESOFF ALL POWER TO THE COPIER WHEN LEAKEAGECURRENTTO GROUND EXCEEDSA PREDETERMINEDLIMIT PIECEPARTNUMBER PIECE PART REFERENCE PL 1 I D TAG 6 CLASS N USE ALL MANUFACTURINGSERIAL NUMBER 41303624 US 110510729 RX NAMEAND PURPOSE IDEVELOPERHO...

Page 384: ...SERIALNUMBER FIELDRETROFIT NAMEAND PURPOSE FOREIGNACCESSORY KIT PROVIDESTHE ABILITY TO INSTAI 1 A FOREIGNACCESSORY DEVICE ALSO REQUIRES IINSTALLKIT 97K11682TO INSTALLTHE CVA KITNUMBER 97KIl35O REFERENCE NIA TAG 89 CLASS R USE USO RX MANUFACTURINGSERIALNUMBER FIELDRETROFIT NAMEAND PURPOSE 3 LSOFTWAREUPGRADEKIT UPGRADETO CURRENT SOFTWARECONFlGURATlONTO INCLUDEADDITIONAL DIAGNOSTICTESTS KITNUMBER 600...

Page 385: ......

Page 386: ...Plug Jack Locational Drawing Figure 1 Rear View 1 I Figure2 RightSide View 7192 7 2 251012515 Wiring Data ...

Page 387: ...Figure 3 2510 Rear View I Figure4 2510 Left Side View Wiring Data ...

Page 388: ...Figure6 2515 Left Side View Figure5 2515 Rear View ...

Page 389: ...Figure7 2510 Xerographic Module With Tag 5 SIO SIS 7 5 Wiring Data ...

Page 390: ...Figure8 2515 Xerographic Module Figure 9 2510 Xerographic Module Without Tag 5 7 92 Wiring Data 7 6 2510 2515 ...

Page 391: ...CONNECTOR PINNUMBERING Figure 10 PlatenSensors PIN 1 Figure 1 Connector Pin Numbering 7 92 251012515 7 7 Wiring Data ...

Page 392: ...CK BROWN POWERONlOFFSWITCH AC INTERLOCK SMALL FUSER TRIACS Figure 1 ElectricalComponentWiring AC INTERLOCK SWITCH 2 SWITCH Sl POWER CORD LlNE FILTER Figure 2 US0AC ComponentPanel AC INTERLOCK SWITCH 52 LlNE FILTER POWER ONIOFF SWITCH St Figure3 XLA 50 Hz AC ComponentPanel 7 92 Wiring Data 7 8 2510 2515 ...

Page 393: ...2 WlRE COLOR ORN ACN 3 MOT1 3 ACH ERN J BLU RED BLU P4lJ4 LVPS TRANSFORMER BLU PIN I PIN I SIGNAL NAME I I I 10 11 E2 GND 1 2 3 TI 1 ACH BUN GRNNEL TI 3 4 5 6 P2 J2 LVPS 2515 25 10WlTH TAG 5 122 VAC NOT USED ACN TI 4 TI 6 PIN 1 2 3 4 5 7 6 7 7 8 9 BLU PIN ACN NOT USED 22 VAC WlRE COLOR BLU RED SIGNALNAME 9 TI 9 22 VAC VIO 10 TI 10 22 VAC VIO FUSERTRlAC NOTUSED FUSERON H WHT ORN FUSERTRIAC RED ACN ...

Page 394: ...24 VOC 2 3 6 P43 6 24 VDC 7 NOT USED 8 P43 4 24 VDC 9 P43 3 CLEANER BLADE SOLENOIDON ORN CLEANER BLADE SOLENOIDON FANS ON ORN VIO VIO P58 1 ORN VIO P6lJ6 LVPS 2510 WITI IOUT TAG 5 NOT USED 24 VDC INTLK VIO I 1 I 3 1 9 1 4 I 15VDC ORN 1 4 IP9 13 24 VDCINTLK bRNI PIN 1 2 SIGNAL NAME 5 VDC NOT USED PIN CONTROL PWB P9 16 P9 15 DCCOM MAIN DRIVE MOTORON WIRE COLOR ORN 6 7 8 loVOLTS FULL WAVE CLEANERBLAD...

Page 395: ...8 FUSERON ORN 10 P6 7 ORN 11 P6 6 24 VDC ORN 12 P6 5 24 VDC ORN 13 P6 4 24 VDC INTLK ORN 14 P6 3 ISVDC ORN 15 NOT USED P9IJ9 CONTROLPWB 2515 2510 WITH TAG 5 I I 1 1 SOLDER PIN TERMINAL SIGNALNAME WlRE COLOR LVPS I I ICLEANERBLADE SOLENOID loRNI INOT USED 3 3 10VOLTS FULL WAVE ORN 4 4 DCCOM ORN 5 5 MAIN DRIVE MOTORON ORN 8 8 DCCOM ORN 9 9 FUSER ON ORN 13 13 24 VDC INTLK ORN 14 14 15VDC ORN 15 NOTUS...

Page 396: ...E COPY ELK I ORN ORN P13 J13 CONTROLPWB SIGNAL NAME PANEL WlRE COLOR METER DATA OUT VIO I SIGNAL NAME PI 1IJ11 CONTROLPWB 2 3 PIN 1 SOLDER TERMINAL LAMP BALLAST P27 7 P27 6 I SIGNAL NAME WIRE COLOR 1 24 VDC bnN I 1NOT USED I I DC COM DATA IN DCCOM FILAMENTSON DCCOM VIO VIO 6 EXPOSURE LAMPON WHT 7 EXPOSURE LEVEL RED 1 5 1P27 4 DATACLOCK I I I 1 I 5 VDC VIO 6 7 Wiring Data P27 3 P27 2 DCCOM DATA STR...

Page 397: ... 3 4 I I I DOCUMENTSENSED ORN I VIO VIO 6 1P31 5 IDCCOMMON 1ELK I P31 10 P31 9 P31 8 P31 7 4 I INOT USED I I TONER DISPENSE SOLENOID IWH1 I NOT USED DC COM NOT USED t 24 VDC 5 1P5G 2 1ILLUMINATIONLEVEL 1ORN I GRN YE1 ORG RED t 15 VDC 8 9 NOTUSED NOT USED 10 1 3 1 1 INOT USED P31 3 P31 2 11 1P372 4 1NOTUSED IVlO I NOT USED 24 VDC NOTUSED 13 1P372 2 1I IUMIDITYSENSOROUT 1GnN I GRY VIO P171517 CONTRO...

Page 398: ... NOT USED 3 FILAMENT ELK PIN DEVELOPER SIGNALNAME WlRE HOUSING COLOR 1 DEVELOPER DEVELOPERBIAS BLK n mCIAP 2 SI I1EI D P25lJ25 HVPS PIN PIN CONTROL SIGNAL NAME WlRE PWB COLOR 1 P10 10 I 24 VDC INT1 K ORN 2 NOTUSED 1 3 IP10 8 ICHARGE CONTROL 1 0 I TRANSFER COROTRONON ORN DCCOM ORN IiVPS ENABLE ORN DCCOM ORN DEVELOPERBIAS ORN NOT USED ORN 7 92 Wiring Data 7 14 251012515 ...

Page 399: ...1 C E r L SIGNAL NAME 2 P10 7 DATA STROBE VIO 3 P18 6 DCCOM VIO 4 PIE 5 DATA CLOCK VIO 5 PIE 4 DC COM VIO 6 P18 3 DATA IN VIO 7 PIE 2 DCCOM VIO 8 P18 1 DATA OUT VIO P28 PAPER TRANSPORTMODULE I I I I PIN CONTROL I PIN 1 pWDJ SIGNALNAME Ig R I I I FRAME VIO 1 2 1 1 4 5 IFEEDCLUTCHON IVlO J28 PAPER TRANSPORT MODULE E7 FRAME ORN P30 2 FEEDCLUTCH ON ORN P30 1 24 VDC ORN P29 1 5 VDC ORN P29 2 DCCOM ORN ...

Page 400: ...1 9 DCCOM J31 8 LOW TONER VIO RED VIO ORN P31 2515 DEVELOPERHOUSING PlJ34 TONER SENSOR 2515 PIN PIN I SIGNAL NAME I WIRE COLOR WlRE COLOR I PIN PIN 1 SIGNALNAME 1 IP18 10 INOTUSED 1BLU YEL GRN 24 VDC TONER CONCENTRATION 2 IP18 9 INOT USED 1VlO 3 IP18 8 1 24VDC 1GRY DLU P35 2515 TONER SOLENOID 4 5 6 1P18 5 ITONER SENSOROUT 1BRN 8 P18 3 INOT USED 1ORG P18 7 P18 6 I 24 VDC VIO I 9 1 1 8 2 IDCCOM IYEL...

Page 401: ...LU P37 XERO MODULE WITHOUTTAG 5 PI1 38 HEAT ROD WITH TAG 5 PIN 1 2 I I J37 3 1ACN IWll l SIGNAL NAME ACN ACH PIN 41 MT2 LF1 3OR LF1 1 PIN PIJ 38 HEAT ROD WITHOUT TAG 5 WlRE COLOR WHT BRN PlJ37 XERO MODULE 2515 2510 WITH TAG 5 PIN I PIN I PIN I SIGNAL NAME I WIRE COLOR SIGNALNAME 1137 1 1ACN 1WHT WlRE COLOR WIRE COLOR PIN I 1 I E 1FRAME GROUND 1GRNNEL I SIGNALNAME Wiring Data 2 3 P40 1 P3R 1 ACH AC...

Page 402: ...P37 2 THERMISTOR PWB BLK P J 41 AC COOLING FAN 2510 WITHOUT TAG 5 PIN PIN SIGNAL NAME WIRE COLOR 1 J37 5 ACH BRN I I I ACN BLU I PIJ 41 DC COOLING FAN 2515 2510 WlTH TAG 5 THERMISTOR I PIN I pwB I SIGNALNAME I 1 24 VDC RED 2 FANON ELK COLOR P J 42 DCCOOLING FAN 2515 2510 WlTH TAG 5 PIN THERMISTOR SIGNAL NAME WIRE PWB COLOR 1 24 VDC RED 2 FANON BLK 7 92 Wiring Data 7 18 251012515 ...

Page 403: ...8 IP5 4 1 24 VDC INTLK Ivro I NOT USED FANSON 6 7 P44 1 I t 24 VDC INTLK IVlO I VIO J 43 XERO MOD 2510 WITHOUT TAG 5 P5 6 P 43 XERO MOD 2510 WITHOUT TAG 5 PIN 1 PIN I SIGNAL NAME 1 WIRE I COLOR 24 VDC NOT USED I PIN ORN PIN I SIGNAL NAME I r R I DCCOM P45 2 CLEANEROLADE SOLENOIDON I I ICLEANER BLADE SOLENOIDON 1 2 t 24 VDC NOT USED P44 1 t 24 VDC INTLK 1 5 1 INOT USED I 1 P18 2 P18 1 1 6 1P5 6 1 t...

Page 404: ...ITHOUTTAGS CLEANER BLADE SOLENOIDON FANSON NOT USED FUSERTEMPERATURE VIO VIO VIO PIN CLEANING I PIN I BLADE I SIGNALNAME I WlRE I SOLENOID COLOR 1 2 I I 1 1 I t 24 VDC 1ELK I PIN P43 4 P43 3 P46 THERMISTOR PWB 2515 2510 WlTH TAG 5 2 SIGNAL NAME WlRE COLOR 24 VDC CLEANING BLADE SOLENOIDON CLEANINGBLADE SOLENOIDON PIN BLK BLK ELK 1 I P47 THERMISTOR 2510 WITHOUT TAG 5 PIN 2 3 P47 3 SIGNAL NAME P47 1 ...

Page 405: ... P54 DETACK COROTRON I I I 1 DETACK COROTRONON P55 DOCUMENTSENSOR PIN HVPS SIGNAL NAME WlRE COLOR 1 CHARGE COROTRONON RED PIN 1 PIN CONTROL SIGNAL NAME PWB P15 3 I 5 VDC PIS 1 DOCUMENT SENSED WlRE COLOR VIO P 56 ILLUMINATIONSENSOR PIN PIN CONTROL SIGNALNAME WlRE PWB COLOR VIO VIO 1 PIS 6 15 VDC V10 2 P15 5 ILLUMINATIONLEVEL VIO P58 UPPER REAR COVER INTERLOCK SWITCH 24 VDC INTLK NOT USED 24 VDC INT...

Page 406: ...P72 2515 HUMIDITY SENSOR I PIN I PIN I SIGNAL NAME WIRE I COLOR I 7 92 Wiring Data 7 22 2510 2515 1 2 3 4 P18 14 P18 13 P18 12 P18 11 SIGNAL GND SENSOR OUTPUT 15 VDC NOT USED YEL GRN SKY VIO ...

Page 407: ...on lines tape and mail t o address printed on reverseside When folded itforms an envelope Include folded marked up pagesinthe envelope or write your commentsbelow I NO Yes Name PageNo Fig No Pleasecheck ifanswer requested a If yes be sure to fill in Name Job Title EmployeeNo and Location Code Date JobTitle Descriptionof Erroror Deficiency pleasebespecific I Type or printusingblackpencilor ink Empl...

Page 408: ...TCLASS PERMITNO ROCHESTER N Y POSTAGEWILL BE PAIDBY ADDRESSEE XEROX CORPORATION MULTINATIONALCUSTOMERand SERVICE EDUCATION 780 SALT RD BLDG 845 WEBSTER NEWYORK 74580 ATTN PRODUCTIONGROUP Before taping please besurethat all information is completed on reverse side NOPOSTAGE NECESSARY IF MAILED UNITEDSTATES ...

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