background image

- 5 -

10.33

73.14

2-φ6.2

φ10.2

59.6

R4.25

35

41

31

15

14

27.83

■Specifications

[XEBEC Self-Adjusting Sleeve™ main body external dimensions]

(XP-AUT06M)

(XP-AUT15M)

124.1

89.1

46.2

(35)

(35)

101.3

136.3

58.4

φ23.4

φ37

φ10

φ14.2

φ37

φ10

124.1
136.3

35
35

37
37

φ10
φ10

220
270

10000

6000

A13-CB06M, A11-CB06M, A21-CB06M, A31-CB06M
A13-CB15M, A11-CB15M, A21-CB15M, A31-CB15M

XP-AUT06M
XP-AUT15M

(Brace)

(Rack gear)

M10

M12

143
155

22

φ35

[Accessoryʼs external dimensions]

Tool interference area

Below 0.1mm

(XP-AUT06M) 

Fig.2

Fig.3

Fig.4

(XP-AUT15M)

Tool interference area

Machine coordinates of  rack gear top surface

Machine coordinates of  rack gear top surface

Fig.5

Fig.6

Fig.7

66

.7

79

Fig.8

Hole for centering 

75

10

75

10

50

155

50

155

(10)

(75)

(10)

(75)

85

+Brush projection amount

95

+Brush projection amount 

Product code

Overall

length

(mm)

Shank

length

(mm)

Outermost

diameter

(mm)

Shank

diameter

(mm)

Main body

weight

g

Maximum

rotation speed

(min

-1

)

Supporting brush

!

The maximum rotation speed of this product varies by the brush size being used. Using at or higher than the 

maximum rotation speed may result in breakage of the tool and machine and/or sustain an injury.

!

There is the risk of causing the main body as well as the rack gear to fail and/or damage, breaking the 

machine, jigs and work-pieces and/or sustaining an injury when used by exceeding the feed rateʼs upper limit 

(F=10000mm/min) when passing through the rack gear.

■ Usage

<Example> If sleeve main body travels in Y-direction of rack gear

1. 

How to set XEBEC Self-Adjusting Sleeve

TM 

(hereinafter referred to as “sleeve main body”)

With the main spindle at its normal orientation angle, mount the tool assembly on the main 

spindle so that the side gear of the sleeve main body is directed towards the rack gear. Then, 

check that the datum plane of the sleeve main body is parallel to the Y-axis.

Please ensure to adjust the “Tilt a” below 0.25mm. (Fig. 1)

!

There is a risk of damaging the main body or the machine if the main body is mounted with the side gear 

not facing the rack gear or the Tilt is over 0.25mm, as the main body might interfere with the rack gear.

2. How to mount rack gear

(1) Rack gear mounting position

Please mount the rack gear away from interferers (jigs, etc.) and in a position where an

operating area (tool interfering area) can be ensured as shown in Fig. 2 and Fig.3.

!

Please securely fasten the hexagonal brace at the torque 40N·m on the slide table and the rack gear to

the hexagonal brace at the torque 15N·m by using torque wrenches. There is the risk of damaging the

main body and/or the machine unless securely fastened when the main body is misaligned under a

load when it passes through the rack gear.

(2) Rack gear mounting accuracy

As shown in Fig. 4, inclination of the longitudinal direction of the rack gear to the slide axis

has to be below 0.1mm.

!

There is the risk of damaging the main body and/or the machine if the rack gear orientation is

incorrect or there is a tilt exceeding 0.1mm as the main body interferes with the rack gear.

(1) Preparation work

Please measure and calculate the following machine coordinates and distance for program

instructions.

1) Coordinates on the rack gear installation position

X-axis: X-axis machine coordinates at the center of hole for centering rack gear (Fig. 5)

Y-axis: Y-axis machine coordinates at the center of hole for centering rack gear (Fig. 5)

Z-axis: Machine coordinates at rack gear top surface (Fig. 6,7)

2) Distance from gauge line to side gear

Please measure Distance B up to the sleeveʼs tip from the gauge line.

Next, calculate Distance A from the gauge line to the side gear by subtracting 66.7mm for 

φ6 and 79mm for φ15(Distance C from sleeve tip to the side gear) from the measured 

results. (Fig. 8)

<Calculation equation> Distance A = Distance B – Distance C

3. Operation

Distance from the gauge line to the tip of the sleeve

Distance B

Distance from tip of the 

sleeve to the side gear

Distance C

Distance from the gauge 

line to the side gear

Distance A

Tilt 

a

X

Y

Datum plane of sleeve main body

Traveling direction of sleeve main body

Fig.1

Sleeve main body

Side gear

Rack gear

Summary of Contents for XP-AUT06M

Page 1: ...User manual Self Adjusting Sleeve XP AUT06M XP AUT15M ...

Page 2: ...pecifications P 4 Usage 1 How to set XEBEC Self Adjusting Sleeve P 4 2 How to mount rack gear P 5 3 Operation P 5 4 How to mount and replace brush P 8 5 How to clean sleeve main body P 10 6 Remarks P 10 Please also refer to a usage instruction video available on the Product Support page of our website http www xebec tech com ...

Page 3: ...use it could be dangerous if tool fragments and or chip powder scatter while working enclose the potentially dangerous work area to prevent other people from entering or have those around the work area wear protective equipment If these safety measures are neglected there are following risks If the tool fragments and or chip powder gets into the eyes there is the risk of losing eyesight in the wor...

Page 4: ...insert a hand into the gear area There is the risk of sustaining an injury by having the hand pinched Caution 1 Set the coolant to cover the tip of the brush when wet processing If having coolant on the main body is unavoidable be careful to ensure that there is no abnormality in the actuator part and if there were abnormalities please implement a periodic maintenance in accordance with 5 How to c...

Page 5: ...ting screws M3 2 pcs 1 Guide sleeve Brush holder Cover plate Guide sleeve fixing bolts M4 4 pcs Shank head Side gear 2 Rack gear stand set Low head M10 screw Washer Spring washer Rack gear Hexagonal brace Base washer Hole for centering Hole for rack gear installation 3 holes The brush projection work by the operator is unnecessary until one brush is fully used by operating the brush projection wor...

Page 6: ...main body as well as the rack gear to fail and or damage breaking the machine jigs and work pieces and or sustaining an injury when used by exceeding the feed rateʼs upper limit F 10000mm min when passing through the rack gear Usage Example If sleeve main body travels in Y direction of rack gear 1 How to set XEBEC Self Adjusting SleeveTM hereinafter referred to as sleeve main body With the main sp...

Page 7: ...he rack gear to the slide axis has to be below 0 1mm There is the risk of damaging the main body and or the machine if the rack gear orientation is incorrect or there is a tilt exceeding 0 1mm as the main body interferes with the rack gear 1 Preparation work Please measure and calculate the following machine coordinates and distance for program instructions 1 Coordinates on the rack gear installat...

Page 8: ...he position where the rack gear and side gear mesh Fig 11 M19 Main spindle orientation command 1 G1G91X0Y 25 0F2000 Feed into position with an incremental move in the Y axis feed rate 2000mm min Y axis is at the travel start position Y 31 415F10000 Feed in the correct direction for brush projection for 31 415mm of travel from the start position 2 feed rate 10000mm min 3 X15 0F2000 Move away in the...

Page 9: ...machine coordinates centering position Travel of originating point position Brush projection travelling direction 35 3 How to determine sleeve travel with automatic projection amount Projection direction Gear normal rotation OK OK Draw in direction Gear reverse direction NG NG The starting point of the sleeve travel on Table 1 is where the spindle of the sleeve main body is on the spindle of the r...

Page 10: ...nsure that there is no gap between the brush bottom surface and brush holder inner surface to prevent run out of the brush Fig 14 XP AUT06M 2 How to replace brush 1 Remove the brush mounting screws at two locations Fig 15 2 Remove the brush from the brush holder Fig 16 3 As shown in Fig 17 pull in the brush fixing part and set at a desired position 4 For reassembly please refer back to XP AUT06M 1...

Page 11: ...n the inner surface of the brush holder Brush mounting hole Please rotate Please ensure that no gaps are generated 〇 Project the brush Pull in the brush Fig 18 Fig 19 Fig 20 Fig 22 Fig 23 Fig 24 2 How to adjust brush projection amount 3 How to replace brush Insert a hexagonal wrench into the hexagonal wrench notch at the tip of the rod to adjust the amount of projection Fig 21 Fig 21 1 Remove the ...

Page 12: ... guide sleeve fixing bolts at the torque 2 5N m by using torque wrenches 5 Please confirm in advance that there is no run out before usage Please confirm also that there are no loose screws etc after machining for a while Apply grease to sleeve inner diameter Apply grease to sleeve inner diameter When removing and re assembling the guide sleeve please do so carefully as the clearance is minimal an...

Page 13: ...GY Co Ltd All rights reserved XEBEC Technology Co Ltd Fuerte Kojimachi 1 7 Building 8F 1 7 25 Kojimachi Chiyoda ku Tokyo 102 0083 TEL 81 0 3 3239 3481 FAX 81 0 3 5211 8964 URL http www xebec tech com Email info xebec tech co jp 2019 1 X ...

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