Xantrex XFR 600-2 Operating Manual Download

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Operating Manual for XFR 1.2kW Series Power Supply

Summary of Contents for XFR 600-2

Page 1: ...Operating Manual XFR 1200 Watt Series Programmable DC Power Supply XFR 6 200 XFR 7 5 140 XFR 12 100 XFR 20 60 XFR 35 35 XFR 40 30 XFR 60 20 XFR 100 12 XFR 150 8 XFR 300 4 XFR 600 2...

Page 2: ......

Page 3: ...Operating Manual for XFR 1200 Watt Series Programmable DC Power Supply...

Page 4: ...e right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original W...

Page 5: ...e product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troublesho...

Page 6: ...WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOM...

Page 7: ...ur product user manual for limitations on uses of the product Specifically please note that this power supply is not intended for use in connection with life support systems and Xantrex makes no warra...

Page 8: ...ous energy for some time after power is removed CAUTION Operate the power supply in an environment free of flammable gases or fumes To ensure that the power supply s safety features are not compromise...

Page 9: ...ques while making supply or pin connections and any changes in switch settings Main Sections Section 1 Features and Specifications Describes the power supply and lists its features and specifications...

Page 10: ...Manual for XFR 1 2kW Series Power Supply Power Supply Safety Markings Alternating Current Off Supply Earth Ground Terminal Caution Hot Surface Protective Conductor Terminal Caution Check manual for a...

Page 11: ...Section 2 Installation Introduction 35 Basic Setup Procedure 35 Inspection Cleaning and Packaging 36 Initial Inspection 36 Periodic Cleaning 36 Returning Power Supplies to the Manufacturer 37 Return M...

Page 12: ...rallel Operation 67 Configuring Multiple Supplies for Split Supply Operation 68 Over Temperature Protection OTP 70 User Diagnostics 71 Emergency Shutdown 71 Unusual or Erratic Operation 71 Troubleshoo...

Page 13: ...Figure 2 5 Typical Load Connection Hardware 48 Figure 2 6 Output Voltage Connector with Shield 49 Figure 2 7 Single Load with Local Sensing Default 50 Figure 2 8 Single Load with Remote Sensing 50 Fig...

Page 14: ...List of Figures xii Operating Manual for XFR 1 2kW Series Power Supply...

Page 15: ...Voltage Ranges and Frequency 41 Table 2 3 AC Wire Specification 41 Table 2 4 Current Carrying Capacity for Load Wiring 45 Table 2 5 Rear Panel J10 Sense Connector Terminals and Functions 54 Table 3 1...

Page 16: ...List of Tables xiv Operating Manual for XFR 1 2kW Series Power Supply...

Page 17: ...d currents is a standard feature Use this power supply either on your bench or in a standard 19 in 483 mm rack the power supply occupies only 1 75 in 1 U of vertical rack space Designed for continuous...

Page 18: ...nel light emitting diode LED indicators for voltage and current mode operation OVP remote programming mode and shutdown Front panel control of OVP Multiple units can be connected in parallel or in ser...

Page 19: ...eturn to Local Programming LOCAL For units with digital programming interface installed Remote Programming LED REM Standby Switch STANDBY See page 63 for more information Shutdown LED S D Local Voltag...

Page 20: ...Current Limit Programming Source Range 5 Output Voltage Monitor Range 6 Output Current Monitor Range 7 Remote Shutdown Logic 8 Over Temperature Reset Mode DC Output for Bus Bar Models See inset and p...

Page 21: ...gramming of Output Current 3 Selects Output Voltage Programming Source Range 4 Selects Output Current Limit Programming Source Range 5 Selects Output Voltage Monitor Range 6 Selects Output Current Mon...

Page 22: ...ly s rear panel See Figure 1 4 The J2 connector provides access to the following functions Remote programming of output voltage AND OR current limit Remote monitoring of calibrated readback signals fo...

Page 23: ...program signal J2 6 VPGM Output Voltage Programming Input Input for voltage programming signals from an analog device J2 7 IPGM Current Program Signal Return Return for current program signal J2 8 IP...

Page 24: ...onitor signal return J2 terminals 5 7 9 and 11 relative to the supply output because control ground J2 3 and the program monitor signal returns are at the same potential as the power supply return in...

Page 25: ...These specifications are warranted over a temperature range of 0 C to 50 C Nominal ambient temperature assumed is 25 C Nominal line voltages are 120 Vac and 230 Vac See Table 1 4 and Table 1 5 for max...

Page 26: ...0 mV Output Ripple rms Voltage Current 6 10 mV 750 mA 10 mV 500 mA 10 mV 500 mA 10 mV 500 mA 10 mV 300 mA Drift 30 minutes 7 Voltage 0 05 of Vmax Current 0 8 of Imax For Resistive Programming Voltage...

Page 27: ...t voltage variation over the AC input voltage range with constant rated load 5 For 0 100 load variation with constant nominal line voltage 6 Current mode noise is measured from 10 to 100 of rated outp...

Page 28: ...Output Ripple rms Voltage Current 5 10 mV 200 mA 10 mV 100 mA 10 mV 100 mA 20 mV 50 mA 30 mV 25 mA 80 mV 15 mA Drift 30 minutes 6 Voltage 0 05 of Vmax Current 0 8 of Imax For Resistive Programming Vol...

Page 29: ...For 0 100 load variation with constant nominal line voltage 5 Current mode noise is measured from 10 to 100 of rated output voltage full current For 6 V models current noise is measured from 2 V to 6...

Page 30: ...Measured with stepped 0 10 V analog programming source and a resistive load 2 Time for the output voltage to recover within 0 5 of its rated value after a step change in load current of 10 to 90 of r...

Page 31: ...Input Current Characteristics 190 264 Vac Range Based on 60 V 20 A model I N P U T C U R R E N T A 100 at 85 Vac 50 100 0 25 10 100 at 130 Vac 50 at 85 Vac 5 20 O U T P U T C U R R E N T OUTPUT VOLTA...

Page 32: ...6 ms with interruption of AC line for nominal AC input and full load Maximum Voltage Differential from either output to safety ground 600 Vdc Insulation Resistance Input to chassis 30 M with 500 Vdc 1...

Page 33: ...age sources Input impedance V and I approximately 100 k Remote Monitoring Output voltage and current 0 5 V 0 10 V default Output impedance V and I approximately 221 Output short circuit current approx...

Page 34: ...erate output current by 1 5 A per C for operating temperatures between 30 C and 50 C See Figure 1 7 Storage Temperature Range 20 C to 70 C Humidity Range up to 90 RH non condensing Operating Altitude...

Page 35: ...models nickel plated copper bus bars with removable bus bar shield bus bar holes 0 332 in 8 17 mm diameter D 1 0 197 in 5 0 mm D 2 60 V to 600 V models 4 terminal wire clamp connector Sense Connector...

Page 36: ...es Power Supply Figure 1 8 Dimensional Drawings Dimensions given are nominal 1 Fuses are located on the A4 PCB printed circuit board The fuses are NOT operator replaceable 1 71 in 43 4 mm 19 in 483 mm...

Page 37: ...on 3 Local Operation for instructions for front panel operation OVP and OTP shutdown and using multiple supplies You will find remote programming and monitoring described in Section 4 Remote Operation...

Page 38: ...6 For all models the output connector shield is already installed 3 Have the service technician check the printed circuit board and its components if you suspect internal damage If the unit is damage...

Page 39: ...res on page 38 preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply whe...

Page 40: ...the power supply in its original container If the original container is not available seal the unit in a plastic bag and then pack it in a 200 lb 90 kg test corrugated cardboard carton large enough to...

Page 41: ...ructions to install the support bar Angle Bracket Mounting Rack mount slides are not suitable for the 1200 Watt unit however angle brackets are available from the manufacturer Ventilation Whether you...

Page 42: ...h full performance to specification cannot be guaranteed WARNING Disconnect AC power from the unit before removing the cover Even with the front panel power switch in the OFF position live line voltag...

Page 43: ...n 12 mm longer than the other wires Strip 0 55 14 mm at the end of each of the wires See Figure 2 2 detail top 2 Unscrew the base of the strain relief from the helix shaped body Insert the base throug...

Page 44: ...nnector terminals as required For input connector terminal locations see lower inset in Figure 2 2 To connect the wiring loosen the terminal screw insert the stripped wire into the terminal and tighte...

Page 45: ...n the voltage and current controls fully counter clockwise 4 Connect the unit to an AC outlet 5 Turn the front panel AC power switch to ON After a short power on delay the front panel digital meters l...

Page 46: ...ls fully clockwise Push the STANDBY switch to its IN position and check that the voltmeter reading falls to zero and the red S D Shutdown LED turns on Push the STANDBY switch once again to reset it to...

Page 47: ...with a 600 V 2 A model power supply Current Carrying Capacity As a minimum load wiring must have a current capacity greater than the output current rating of the power supply This ensures that the wir...

Page 48: ...e Sensing Figure 2 3 Maximum Load Wire Length for 1 V Line Drop Noise and Impedance Effects To minimize noise pickup or radiation use shielded pair wiring of shortest possible length for load wires Co...

Page 49: ...at the load when using a power supply with a rated output greater than 40 V To protect personnel against accidental contact with hazardous voltages ensure that the load including connections has no l...

Page 50: ...sizes for the 6 V to 40 V models low voltage are 1 of 0 332 8 17 mm D and 2 of 0 197 5 0 mm D Wire Terminal Lug 2 places Screw 2 places Hex Nut 2 places Lock Washer 2 places Assembled View WARNING To...

Page 51: ...ng in from the outside of the shield You will hear a snap as the strain relief attaches securely to the shield 5 Strip insulation 0 35 9 mm at the end of each of the wires 6 Loosen the strain relief s...

Page 52: ...onnect a transorb or a varistor across the output to protect the power supply The breakdown voltage rating for the transorb or varistor must be approximately 10 higher than the rated supply output Con...

Page 53: ...ower Distribution Method To connect distributed loads we recommend that you use radial power distribution With this method you connect power to each load individually from a single pair of terminals d...

Page 54: ...Installation Load Connection 52 Operating Manual for XFR 1 2kW Series Power Supply Figure 2 10 Multiple Loads with Remote Sensing...

Page 55: ...t terminals or bus bars This method does not compensate for voltage losses in the load lines so it is recommended only for low current applications or applications for which load regulation is not ess...

Page 56: ...me Function J10 1 Return Sense SNS Remote negative sense connection Default connection to terminal 2 J10 2 Negative Output Return or RTN Connected internally to negative output J10 3 N C No connection...

Page 57: ...oints at the load 4 To prevent ground loops ground the sense line shield at one point only to the power supply s return output connection at the load to the power supply s return output at its negativ...

Page 58: ...Installation Local and Remote Sensing 56 Operating Manual for XFR 1 2kW Series Power Supply Figure 2 12Connecting Remote Sense Lines...

Page 59: ...perator Turn to Section 4 Remote Operation for descriptions of remote programming options and remote monitoring of the power supply Standard Operation This power supply has two basic operating modes C...

Page 60: ...value ISET while the load voltage varies with the load requirements Automatic Mode Crossover This feature allows the power supply to automatically switch operating modes in response to changing load r...

Page 61: ...on 3 for front panel operation See Section 4 for remote analog programming procedure s The supply s sense point is at the rear panel J10 sense connector terminals See Local and Remote Sensing on page...

Page 62: ...sable the power supply output The red Shutdown S D LED turns on 4 Press and hold the V I CHECK button to display the voltage and current control settings on the voltmeter and ammeter displays 5 Adjust...

Page 63: ...panel 1 Disconnect any loads Turn the power supply ON 2 Adjust the power supply output voltage to any voltage lower than the desired trip level 3 Press the front panel STANDBY output shutdown switch t...

Page 64: ...below the OVP set point 2 Press the STANDBY switch IN The red S D LED on the front panel turns on The OVP LED turns off 3 Press the STANDBY switch again to return power to the load and resume normal o...

Page 65: ...tdown LED turns on Push the switch once more to reset it to its OUT position and resume normal power supply operation Controlling the Shutdown Function via the J2 Connector The shutdown circuit accept...

Page 66: ...OPEN Active low default 2 15 V HIGH OFF ON 0 0 4 V LOW ON OFF ON CLOSED Active high 2 15 V HIGH ON OFF 0 0 4 V LOW OFF ON Note If switch SW1 7 is ON but there is no signal applied the S D LED turns o...

Page 67: ...ages created by series connection ensure that the load including connections has no live parts which are accessible Also ensure that the insulation rating of the load wiring and circuitry is greater t...

Page 68: ...inal of the next supply See Figure 3 2 The total voltage available is the sum of the maximum voltages of each supply add voltmeter readings to a maximum of 600 V The maximum allowable current for a se...

Page 69: ...40 V 30 A model power supplies operating in parallel with a 50 A load one supply operates in constant current mode supplying 30 A and the other supply operates in voltage mode supplying the remaining...

Page 70: ...Supplies Two Positive Voltages Local sense lines shown are default J10 connections Positive negative Supply To obtain a positive negative supply connect the negative output terminal of one supply to...

Page 71: ...Local Operation Using Multiple Supplies Release 3 1 69 Figure 3 5 Split Supply Operation of Multiple Supplies Positive negative Supply Local sense lines shown are default J10 connections...

Page 72: ...out the switch The OTP shutdown circuit activates before the internal components can exceed their safe internal operating temperatures When an OTP shutdown occurs the front panel OTP LED turns on Tabl...

Page 73: ...rom the load 3 Test the power supply with no load running the tests in Functional Tests on page 43 4 If the tests show that the power supply is functioning normally check all load programming and moni...

Page 74: ...specified range See page 40 Internal circuit See your service technician Output not adjustable Is unit in current limit mode Red Current Mode LED turned on Turn current knob clockwise to increase cur...

Page 75: ...nd switch settings for using calibrated readback signals for output voltage and output current with selectable 0 5 V or 0 10 V scales Isolated Programming The 4 channel Isolated ISOL Programming Inter...

Page 76: ...rogramming Procedure 1 Turn the power supply OFF 2 Set switches SW1 1 SW1 2 SW1 3 and SW1 4 according to the programming sources that you are using as indicated in Table 4 2 See Notes at the end of th...

Page 77: ...ches may require that you recalibrate the programming circuit to maintain programming accuracy See Section 5 Calibration 3 Switches SW1 5 SW1 6 SW1 7 and SW1 8 are not required for remote programming...

Page 78: ...3 SW1 set 2 closed 4 open J2 jumper 1 to 3 and 2 to 3 SW1 set 2 closed J2 jumper 1 to 3 and 2 to 3 SW1 default settings J2 jumper 1 to 3 0 5 k Resistor SW1 set 1 closed 3 and 4 open J2 jumper 1 to 3...

Page 79: ...Remote Operation Remote Analog Programming of Output Voltage and Current Limit Release 3 1 77 Figure 4 1 Connecting Programming Sources to J2 Connector...

Page 80: ...3 for the required J2 connections and switch settings for remote monitoring of readback signals with 0 5 Vdc or 0 10 Vdc outputs Use shielded pair wiring 20 to 24 AWG and ground the shield to J10 sen...

Page 81: ...ment when calibrating your power supply 5 1 2 digit true RMS voltmeters DVMs 0 05 accuracy with test leads Current shunt 1 mV AMP 0 25 and connecting wire The recommended current ratings for the DC sh...

Page 82: ...upply Disconnect AC Power Remove the cover 2 Remove four screws from their standoffs inside the power supply to release the option card 3 Remove two screws at the rear panel to release the option card...

Page 83: ...Calibration Calibration Setup Release 3 1 81 Figure 5 1 Programming and Monitoring Calibration Locations Top view...

Page 84: ...in the sequence given Voltage Programming Circuit Calibration 1 Ensure that the power supply is turned OFF Disconnect any load 2 Connect the program source between J2 connector terminals 6 output volt...

Page 85: ...ON 5 Apply 1 of program voltage 6 Adjust the current limit program offset R469 until the shunt DVM indicates 1 of the model rated output current See Note 7 Apply 100 of program voltage 8 Adjust the c...

Page 86: ...lect 0 5 V output voltage monitor range CLOSED for 0 10 V 3 Connect a DVM across the power supply output to read the output voltage Connect a second DVM between the rear panel J2 connector terminals 1...

Page 87: ...he power supply s output current to 1 of the model rated output See Note 6 Adjust the output current monitor offset R394 until the monitor DVM indicates 1 of the readback scale 50 mVdc for 0 5 V readb...

Page 88: ...Calibration Calibrating for Readback Accuracy 86 Operating Manual for XFR 1 2kW Series Power Supply...

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