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Maintenance and Troubleshooting

6–2

975-0245-01-01

Factors Affecting GT Inverter Performance

This section describes several factors that will affect the amount of power that a 
properly installed and operating GT Inverter can produce.

PV Array Factors

PV array ratings

PV arrays are rated at ideal factory conditions, such as specified illumination 
(1000 W/m

2

), spectrum of the light and specified temperature (25°C / 77°F), 

which seldom reflect real-world installations. This is called the STC (Standard 
Test Condition) rating and is the figure that appears on the PV module nameplate 
label.

Expected 
performance

Because of several unavoidable environmental factors, you can expect your 
PV array to produce around 60% to 70% of its peak STC-rated output for a 
properly designed and installed PV system on a typical day.

Temperature and 
reduced output

PV array temperature affects the output of the entire system. As the temperature 
on the array surface heats up, its energy output goes down. Roof-mounted arrays 
also collect the heat generated by the roof surface (or trapped under the array) and 
will produce less output than pole-mounted arrays, which allow greater air 
circulation behind the panels.

Angle of the sun

The angle of the sun in relation to the PV array surface—the array 
orientation—can dramatically affect the PV array output. The array energy output 
will vary depending on the time of day and time of year as the sun’s angle in 
relation to the array changes. Sunlight output decreases as the sun approaches the 
horizons (such as in winter in North America) due to the greater atmospheric air 
mass it must penetrate, reducing both the light intensity that strikes the array’s 
surface and spectrum of the light. In general, you can expect only four to six hours 
of direct sunlight per day.

Partial shade

Shading of only a single module of the array will reduce the output of the entire 
system. Such shading can be caused by something as simple as the shadow of a 
utility wire or tree branch on part of the array’s surface. This condition, in effect, 
acts like a weak battery in a flashlight, reducing the total output, even though the 
other batteries are good. However, the output loss is not proportionate to shading.

The GT Inverter is designed to maximize its energy production in all of the above 
situations using its MPPT algorithm.

Important:

The GT Inverter will reduce its energy output to protect its electronic 

circuits from overheating and possible damage in high heat conditions. For maximum 
output in hot climates, mount the GT Inverter in a shaded location with good air flow.

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Summary of Contents for GT2.5-NA

Page 1: ...Grid Tie Solar Inverter Xantrex Grid Tie Solar Inverter Owner s Manual GT2 5 NA GT3 0 NA GT3 3 NA http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 2: ...http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 3: ...Xantrex Grid Tie Solar Inverter Owner s Manual http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 4: ...ein for identification purposes only Notice of Copyright Xantrex Grid Tie Solar Inverter Owner s Manual October 2005 Xantrex International All rights reserved Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUM...

Page 5: ...Chapter 2 Installation provides information about planning for and installing the GT Inverter It contains information to help you plan wire routes AC and DC connections and find a suitable location for installation It also discusses requirements for grounding the GT Inverter and your PVarray Chapter 3 Wiring the Inverter provides procedures for making DC and AC wiring connections and grounding the...

Page 6: ...s as a caution or warning AC Alternating Current CEC California Energy Commission CSA Canadian Standards Association DC Direct Current GT Grid Tie GUI Graphical User Interface LCD Liquid Crystal Display LED Light Emitting Diode MPPT Maximum Power Point Tracking NEC US National Electrical Code NFPA 70 PC Personal Computer PV Photovoltaic PVGFP PV Ground Fault Protection PWM Pulse Width Modulation S...

Page 7: ...01 01 v Related Information You can find more information about Xantrex Technology Inc as well as its products and services at www xantrex com http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

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Page 9: ...ood condition and that wire is not undersized Do not operate the GT Inverter with damaged or substandard wiring 6 Do not operate the GT Inverter if it has received a sharp blow been dropped or otherwise damaged in any way If the GT Inverter is damaged see the Warranty section 7 Do not disassemble the GT Inverter It contains no user serviceable parts See Warranty for instructions on obtaining servi...

Page 10: ...with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However th...

Page 11: ...as well Have someone watch the front panel of the inverter Within 2 seconds of switching the breaker the green light on the front of the inverter must go out The display will respond with an AC Fault display indicating that the AC is out of the operating range Re energize the breaker to the inverter The unit will respond by beginning its countdown The green light will be off during this time Five ...

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Page 13: ... the Installation 2 2 Inverter Location 2 4 PV Array Requirements 2 5 Grounding Requirements 2 8 Routing the Wires 2 11 Preparing for the Installation 2 12 Wiring 2 13 Circuit Breakers and Disconnect Switch 2 13 Other Materials Needed 2 14 Equipment Needed 2 14 Mounting the Inverter 2 15 Overview 2 15 Preparing to Mount the Unit 2 16 Installing the Mounting Bracket 2 17 Mounting the Inverter on th...

Page 14: ... up the GT Inverter 4 4 Commissioning Multiple Inverters 4 4 Disconnect Test 4 6 5 Monitoring the Inverter Monitoring the Front Panel Display 5 2 Front Panel Display Screens and What They Mean 5 3 Startup Mode 5 3 Normal Operation Mode 5 3 Offline Mode 5 5 Fault Mode 5 7 Special Screens 5 9 Custom Screens 5 9 Status Indicator Lights 5 10 6 Maintenance and Troubleshooting Factors Affecting GT Inver...

Page 15: ...ut A 2 Output A 2 Adjustable Disconnect Settings A 3 Efficiency A 5 Environmental Specifications A 6 User Display A 6 Mechanical Specifications A 6 Warranty and Return Information WA 1 Index IX 1 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

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Page 17: ...Figure 3 4 DC Connections for Multiple PV Strings 3 6 Figure 3 5 AC Connections from GT Inverter to Utility Service Panel 3 8 Figure 3 6 Improper Multiple Inverter Connections 3 9 Figure 3 7 DC and AC Wiring With Multiple GT Inverters 3 11 Figure 3 8 Daisy Chain Layout 3 12 Figure 3 9 Male Network Terminator 3 13 Figure 3 10 Xanbus RJ45 Ports in the GT Inverter Wiring Box 3 13 Figure 3 11 RJ45 Con...

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Page 19: ... 5 4 Table 5 4 Additional Normal Operation Screens for Each GT Inverter Unit in a Multiple Unit System 5 5 Table 5 5 Offline Mode Default Display 5 5 Table 5 6 Offline Mode Screens for All GT Inverter Units 5 6 Table 5 7 Additional Offline Mode Screens for Each GT Inverter Unit in a Multiple Unit System 5 6 Table 5 8 Fault Message Screens 5 7 Table 5 9 Additional Fault Mode Screens 5 8 Table 5 10 ...

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Page 21: ...the features and functions of the Xantrex Grid Tie Solar Inverter The topics in this chapter are organized as follows Standard Features on page 1 3 Safety and Standards on page 1 6 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 22: ...rray and the AC output to the utility See Figure 1 1 for a simple diagram of a typical installation In order to operate the GT Inverter must have grid power available and connected It will not provide backup power if the AC grid fails Figure 1 1 Basic System Overview Utility Grid Photovoltaic PV Panels PV Array Xantrex GT Inverter MainUtility Service Panel Loads Utility Meter Surplus power routed ...

Page 23: ...ure system growth Communications protocol The GT Inverter uses the Xanbus Communications protocol enabling it to communicate with multiple units connected within the system For more information see Xanbus Network Technology on page 3 12 Standard Features The GT Inverter has the following standard features Sealed inverter section protecting power electronic components Liquid Crystal Display LCD pro...

Page 24: ...ck one turn disconnect for both AC and DC inputs It has been designed to be physically mated to the electronics section of the GT Inverter at the factory but remains in place as a non serviceable item in the event that the inverter electronics section is ever required to be removed When used with the GT Inverter the DC AC disconnect switch is 600V AC and DC rated and also is identified on the outs...

Page 25: ...isconnect switch can also serve as a lockable and visible break isolating device Important In North America and other locations the wiring disconnect box is an electrical code requirement It must be attached during operation Check with your local authorities before removing the GT Inverter wiring disconnect box Figure 1 3 Wiring Box and Removable Inverter 27 mm 1 threaded conduit holes DC Connect ...

Page 26: ...UL 1741 Standard for Inverters Converters and Controllers for Use in Independent Power Systems CSA C22 2 No 107 1 01 General Use Power Supplies Figure 1 4 shows the location of the safety label and the data label with model serial and part number information Figure 1 4 Safety and Data Label Locations Safety Label Location Data Label Location http www wholesalesolar com inverters html http www whol...

Page 27: ...lso discusses requirements for grounding the GT Inverter and your PVarray Procedures are provided for installing the Xantrex Grid Tie Solar Inverter The topics in this chapter are organized as follows Installation Options on page 2 2 Planning the Installation on page 2 2 Preparing for the Installation on page 2 12 Mounting the Inverter on page 2 15 http www wholesalesolar com inverters html http w...

Page 28: ...the harvested solar energy from a separate PV array and routes the power to the main utility service panel to be used by the loads Any surplus power not used by the loads will be directed to the utility grid Communications between inverters can be enabled by installing network cabling to the inverter RJ45 ports See Connecting Network Cable Between Multiple Inverters on page 3 16 Planning the Insta...

Page 29: ...rid Grid Tie Inverter DC converted to AC MainUtility Service Panel PhotovoltaicPanels Multiple PV Arrays Xantrex GT Inverters GT Inverter 2 PV Array 1 GT Inverter 1 PV Array 2 DC converted to AC Harvested solarenergy Harvested solarenergy UtilityGrid Utility Meter Loads Surpluspower routed toUtility Grid Power routed to loads Grid Tie Inverter Grid Tie Inverter Single Inverter Installation Multipl...

Page 30: ...sure protects the GT Inverter from moisture outdoor installations should be located away from lawn sprinklers and other sources of spray Orientation The GT Inverter must be mounted vertically on a wall or pole Do not mount the GT Inverter horizontally Temperature Ensure that the GT Inverter is mounted in a location where the ambient temperature range is 25 to 65 C 13 to 149 F At extreme hot or col...

Page 31: ...d secured and strain relieved as appropriate All mounting equipment should be installed according to the manufacturer s specifications All roof penetrations should be sealed with an acceptable sealing method that does not adversely impact the roof warranty All wires conduit exposed conductors and electrical boxes should be secured and supported according to code requirements Debris free Excessive ...

Page 32: ...olar array should be sized such that its maximum power output does not exceed the limits of the MPPT operational window 195 to 550 Vdc See Guidelines for Matching PV Array Size to Xantrex Grid Tie Solar Inverter Input The array voltage should never exceed 600 VOC open circuit voltage under any thermal condition Likewise ensure that the Isc short circuit current rating of the array at any temperatu...

Page 33: ... coldest ambient temperature does not exceed 600 Vdc Panel voltage increases in cold temperatures the panel manufacturer should be able to provide a coefficient of voltage increase per degree The NEC also has required temperature voltage deratings that must be used these can be found in Table 690 7 of the 2002 NEC handbook You need to determine the coldest temperatures expected on the site and siz...

Page 34: ...y the Authority Having Jurisdiction AHJ Use the GT Inverter ground bar for this connection Long Distance Grounding If the PV array is more than 30 meters 100 feet from the inverter then there must also be a direct connection from the array frame to an earth ground next to the array A connection between this ground and the primary earth ground connection via a buried wire between the two points is ...

Page 35: ...to provide a ground for the house wiring see Figure 2 4 This ground usually consists of a copper rod driven 1 5 to 2 5 meters 6 to 8 feet into the earth Figure 2 2 Basic Grounding Overview G Primary Earth Ground Neutral to Ground Bond L1 L2 NEUTRAL GROUND Main Utility Service Panel DC AC Disconnect Switch Xantrex GT Inverter Wiring Box G PV Array PV String 1 G G PV String 2 GND bar DC Ground if re...

Page 36: ...ing 1 G Xantrex GT Inverter Wiring Box G PV String 2 DC Ground AC Ground Distance 30 m 100 ft When the distance between the PV Array and the GT Inverter is greater than 30 m 100 ft the array should have its own earth ground which should be connected to the Primary Earth Ground by a buried wire Check your local codes for grounding requirements Buried wire http www wholesalesolar com inverters html ...

Page 37: ...and building codes For installations in the United States the National Electrical Code NEC and local codes apply For installations in Canada the Canadian Electrical Code CEC and local codes apply For all installations local utilities may have additional requirements Figure 2 4 Grounding With Extra Lightning Protection Overview Primary Earth Ground GND bar DC AC Disconnect Switch Neutral to Ground ...

Page 38: ... all permits necessary to complete the installation Consult your local and national electrical codes for more information This section includes the following topics Wiring on page 2 13 Circuit Breakers and Disconnect Switch on page 2 13 Other Materials Needed on page 2 14 Equipment Needed on page 2 14 WARNING Shock hazard Check for existing electrical or plumbing prior to drilling holes in the wal...

Page 39: ... GT Inverter see Electrical Specifications Output on page A 2 DC AC Disconnect Switch The wiring box includes a PV Utility disconnect switch that switches both AC and DC at the same time Ground Fault Fuse The GT Inverter is equipped with a 600 volt 1 Amp ground fault protection fuse replace with Littelfuse KLKD 1 or equivalent Important Wiring should not be undersized Undersized wiring can result ...

Page 40: ...pment Needed Wire cutters wire crimpers wire strippers Assorted screwdrivers drill etc Level Digital Voltmeter Frequency counter optional for troubleshooting WARNING Shock hazard Do not attempt to service the ground fault protection fuse yourself This should only be done by qualified service personnel such as certified electricians or technicians http www wholesalesolar com inverters html http www...

Page 41: ... from the GT Inverter to the main utility service panel Connecting the AC Wiring on page 3 7 Figure 2 6 summarizes these four steps WARNING Fire Shock and Energy Hazards Before installing the GT Inverter read all instructions and cautionary markings located in this manual on the PV array and on the main service panel Figure 2 6 Installation Overview Utility Grid PV Panels Xantrex GT Inverter MainU...

Page 42: ...f the wiring disconnect box Four 27 mm 1 inch conduit holes on the sides of the wiring disconnect box two on each side are filled with plastic plugs which can be removed to insert conduit nipples as required for multiple inverter installations One or two of these side conduit holes may be used to accommodate Xanbus network cables connected between multiple inverters Knockout Preparation Remove you...

Page 43: ...connect box and removed from the bracket leaving the wiring disconnect box in place Figure 2 7 Dimensions of GT Inverter and Knockout Locations 2 7 cm 1 conduit holes with threaded caps on both sides Side view Front view Dual 3 5 cm or 2 7 cm 1 3 8 or 1 knockouts 13 7 5 3 8 11 4 5 16 40 3 15 7 8 55 21 5 8 69 9 27 1 2 72 6 21 5 8 5 2 2 6 2 2 7 16 27 9 11 All measurements in cm inches Dual 3 5 cm or...

Page 44: ...m inches Table 2 2 Inverter Clearance Requirements Location Minimum Clearance Above 30 cm 12 inches Below Inverter Bracket Outdoors 100 cm 39 inches 110 cm 43 inches Indoors the same clearances are recommended but not required The inverter extends below the bracket by approximately 10 cm 4 inches In front Sufficient room to allow for easy access to read the display and to prevent accidental contac...

Page 45: ...lag screws to secure the unit to the supporting material Ensure the screws enter the stud at least 4 cm 1 5 inches to adequately support the weight of the unit See Mounting on Wallboard Siding or Concrete on page 2 21 Mounting to concrete surface If mounting the unit on a concrete surface using anchors with no supporting material use four screws and anchors instead of two to adequately secure the ...

Page 46: ... at least two bolts to secure the mounting bracket to the support Position the lower edge of the bracket a minimum of 110 cm 43 inches above the floor or ground 3 If using a single vertical pole ensure that the inverter is secure and unable to rotate around the pole Figure 2 9 Examples of Mounting on a Pole or Rails Ground Floor Ground Floor Mounting Bracket 110 43 100 39 At least 2 bolts to secur...

Page 47: ...installations or wallboard installations where no wall studs are available for support For multiple inverter installations the brackets should be mounted at least 15 cm 6 inches apart or at least 40 6 cm 16 inches on center 5 Remove the bracket and drill the holes using an appropriately sized drill bit Drill appropriately sized holes for screws or anchors 6 Secure the bracket to the supporting sur...

Page 48: ...the location on the wall for securing screws 3 Remove the inverter and drill pilot holes in the wallboard or siding for the securing screws 4 Reinstall the GT Inverter on the bracket and secure the bottom of the unit with appropriate screws or anchors and tighten Figure 2 11 Proper Placement of the Inverter on the Mounting Bracket Slide the mounting hooks on the inverter over the hooks on the moun...

Page 49: ...hould be installed on one side of the first inverter before mounting on the bracket Ensure that the sealing ring is located on the conduit nipple between inverters i e on the outside of the wiring box The lock nut is attached after the nipple is inserted into the conduit hole of the second inverter http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

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Page 51: ...y Instructions for wiring multiple inverters are also provided The topics in this chapter are organized as follows Accessing the Wiring Terminals on page 3 2 Connecting the DC Wiring on page 3 4 Connecting the AC Wiring on page 3 7 Connecting Multiple Inverters on page 3 9 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 52: ... any wires in the wiring box AC and DC connections are made at the wiring terminals shown in Figure 3 2 Insulating barrier The clear plastic insulating barrier inside the wiring box is a permanent component It is intended to separate the high voltage AC and DC wiring from any communications cabling and to prevent wiring from coming into contact with the wiring box cover When wiring the unit it is ...

Page 53: ...2 AC and DC Terminal Block Location in the Wiring Box DC Terminals for connecting PV strings AC Terminals for connecting to main utility service panel DC AC Disconnect Switch http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 54: ...onnect in the wiring box meets NEC Article 690 It is a non serviceable component and shall remain in place Removal can expose energized conductors WARNING Shock hazard Use caution when working around sources of DC power Although the DC AC disconnect switch disconnects the inverter from DC power hazardous voltages from paralleled PV strings may still be present upstream of the switch Before servici...

Page 55: ...k that the wire is in the proper location and tighten the screw 6 Connect the NEGATIVE wire from the PV1 string 1 to one of the PV terminals Double check that the wire is in the proper location and tighten the screw 7 Repeat for the PV1 string 2 if there is one a Connect the POSITIVE wire from the PV1 string 2 to the unused PV terminal b Connect the NEGATIVE wire from the PV1 string 2 to the unuse...

Page 56: ... combiner box are to be provided by the installer Important A DC grounding electrode conductor may be required by the AHJ Check local codes before installation PV Array 1 PV String 1 PV String 2 DC AC Disconnect Switch Xantrex GT Inverter Wiring Box G G GND bar G DC Ground if required by AHJ PV1 String 1 PV1 String 2 http www wholesalesolar com inverters html http www wholesalesolar com inverters ...

Page 57: ...cian WARNING Shock hazard Before wiring the GT Inverter ensure the main breaker in the primary utility breaker box is switched OFF Switch this breaker ON only after all wiring is completed as instructed in the procedures Important In the United States the National Electrical Code NEC requires the inverter to be connected to a dedicated circuit and no other outlets or devices may be connected to th...

Page 58: ...e GND bar in the wiring box 4 Connect the L1 HOT wire black from the double pole breaker installed in the main utility service panel to the L1 GRID terminal in the wiring box 5 Connect the L2 HOT wire red from the double pole breaker installed in the main utility service panel to the L2 GRID terminal in the wiring box 6 Ensure all connections are correctly wired and properly torqued according to v...

Page 59: ...an one PV array an input current difference of over 1 A between arrays can cause each inverter to fail the ground fault protection fuse will blow followed by short circuit failure This failure will also generate hazardous voltages at the DC AC disconnect switch on each unit It is very important to ensure each inverter is correctly connected to its own PV array s and that no wires are crossed For e...

Page 60: ...ended for that PV array Do not combine array ground wires 5 Follow the instructions on page 3 4 for connecting POSITIVE and NEGATIVE wires from each PV array to each GT Inverter 6 If required by the AHJ a DC grounding conductor may be connected to each inverter s ground bar One inverter will connect to a common grounding conductor The other inverters will use tap connectors Connection is then made...

Page 61: ...tral to Ground Bond L1 L2 Neutral DC AC Disconnect Switch Xantrex GT Inverter 1 Wiring Box G Main Utility Service Panel L1 L2 Xantrex GT Inverter 2 Wiring Box PV Array 2 PV Array 1 DC AC Disconnect Switch G G G G G Primary Earth Ground Listed tap connector or exothermic welding PV Array 2 PV2 PV Array 1 PV1 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 62: ...ter in a system will only display information pertinent to the unit and its associated PV array Xanbus Network Technology GT Inverters use Xanbus technology to communicate with other GT Inverters Network connections for multiple inverters are laid out in a daisy chain pattern each device on the network linked together with separate lengths of cable as shown in Figure 3 8 For more information on in...

Page 63: ...o RJ45 ports are provided in the GT Inverter accessible from the wiring box See Figure 3 10 for the location of these ports Figure 3 9 Male Network Terminator Figure 3 10 Xanbus RJ45 Ports in the GT Inverter Wiring Box RJ11 ports not used RJ45 Xanbus ports RS 232 port used to connect a PC to use GT View See page 3 18 and page 5 9 Male network terminator http www wholesalesolar com inverters html h...

Page 64: ...RJ45 connectors as shown in Figure 3 11 The connector is suitable for cost sensitive applications and is easily installed The RJ45 connector should be a modular plug 8 position 8 contact for round stranded unshielded cable CAUTION Equipment damage Do not use crossover cable in a Xanbus system Table 3 2 T568A Standard Wiring Pin Number Conductor Name CAT 5 Cable Insulation Color 1 NET_S White Green...

Page 65: ... the alignment of wire pairs inside the sheath as straight as possible Allow separation between data and power cables data cables should only cross a power cable at right angles Do not staple the cable with metal cable staples Use the appropriate hardware fasteners to avoid damage to the cable Table 3 3 Network Components and Part Numbers Network Component Part Number Network termination Male 2 pe...

Page 66: ...med when the insulation barrier is in place The cable should run on top of the insulation barrier and out the side conduit hole avoiding any contact with the AC and DC wiring 5 Connect the network cable to any RJ45 port in Inverter 2 6 For more than two inverters continue connecting cable as described above 7 Insert male network terminators into the empty RJ45 ports in the inverters at the beginni...

Page 67: ...ring Box GND bar DC AC Disconnect Switch Xantrex GT Inverter 2 Wiring Box PV Array 2 G G Male Terminator MaleTerminator L2 L1 G L2 L1 G To Utility Service Panel See Figure 3 7 on page 3 11 for details of wiring connections Network cable in separate conduit from AC and DC wiring PV Array 2 PV2 PV Array 1 PV1 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 68: ... the GT Inverter and feed the CAT 5 end of the cable out the conduit hole Use another adapter to convert the CAT 5 end of the cable back to DB9 3 Plug the male end of the serial cable into the GT Inverter RS 232 port 4 Plug the female end of the serial cable into your computer s serial port 5 Replace the wiring disconnect box cover 6 Turn the DC AC disconnect switch to the ON position and turn the...

Page 69: ... seconds default setting To configure GT View right click anywhere in the GT View display and select Settings from the pop up menu The GT View Options window will appear For more information about GT View see the GT View User Manual included with the GT View software Figure 3 13 GT View Display Figure 3 14 GT View Options http www wholesalesolar com inverters html http www wholesalesolar com inver...

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Page 71: ...Grid Tie Solar Inverter and performing a Functional Test The topics in this chapter are organized as follows Startup Procedure on page 4 2 Replacing the Wiring Disconnect Box Cover on page 4 3 Disconnect Test on page 4 6 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 72: ...tive and negative terminals This voltage must be greater than 150 volts DC to energize the electronics and less than 600 volts DC to prevent damage to the inverter Checking the AC Utility Voltage To check the AC utility voltage 1 Switch on the main and inverter breakers in the main electrical service panel 2 Using an AC voltmeter measure the AC open circuit utility voltage between L1 and L2 Ensure...

Page 73: ...ires inside 2 Ensure that the two screw holes in the bottom of the wiring box cover are aligned with the corresponding holes in the bottom of the wiring box 3 Replace the two screws removed when the cover was removed see Accessing the Wiring Terminals on page 3 2 and tighten securely WARNING Shock hazard Before reattaching covers turn OFF the breaker switches in the main utility service panel and ...

Page 74: ...ing procedures must be followed in order to safely determine if any DC wiring problems exist To commission multiple inverters 1 Uncover the PV arrays and or close the main DC disconnect switch if one is installed 2 Start the first inverter by turning the DC AC disconnect switch to the ON position 3 Wait for the input current to rise above 1 A This information is displayed on the Array Readings scr...

Page 75: ...use has blown a DC wiring problem may exist Check all DC wiring to ensure that the unit is connected to a single PV array 5 Proceed to the next inverter and perform the same test See Figure 4 2 for an example of the recommended commissioning sequence Figure 4 2 Commissioning Sequence for Multiple Inverters Grid Tie Solar Inverter Grid Tie Solar Inverter Grid Tie Solar Inverter Grid Tie Solar Inver...

Page 76: ...itched off disconnecting the inverter from the AC grid The front panel display will show an AC Fault display indicating that the AC is out of the operating range 3 Switch on the AC circuit for the inverter The inverter responds by starting its 305 second protection timer Ensure that the inverter does not produce power before the countdown is over After completing the countdown the green light turn...

Page 77: ...creens and the LED indicators The topics in this chapter are organized as follows Monitoring the Front Panel Display on page 5 2 Front Panel Display Screens and What They Mean on page 5 3 Status Indicator Lights on page 5 10 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 78: ... e g at night or a fault condition has been detected the LCD shows a message screen to indicate that state The specific fault condition will be identified See Table 5 5 Offline Mode Default Display on page 5 5 and Table 5 8 Fault Message Screens on page 5 7 Viewing more information Additional screens of information about the performance of the GT Inverter can be displayed by tapping the Xantrex lo...

Page 79: ... two seconds so all readings are current to within two seconds There is a default display available at all times and a series of additional screens that can be displayed by tapping the Xantrex logo near the LCD to change the display Normal Operation default display After the protection timer has completed its countdown and during normal operation the GT Inverter displays the normal operation messa...

Page 80: ...ed If you continue to tap the unit then the LCD continues to cycle through all of the available normal operation screens Each screen is displayed for a maximum of 30 seconds If you do not tap again during that time period then the LCD backlight turns off and the display reverts to the default system message screen Table 5 2 Normal Operation Default Screen Display Description System 2000W Today 9 8...

Page 81: ...d when no power is being produced by the PV array offline mode the GT Inverter displays the screen shown in Table 5 5 Offline messages for all systems Additional message screens can be viewed when the system is offline by tapping the Xantrex logo near the LCD Each additional tap displays the next screen in the order shown in Table 5 6 In a multiple unit system with network cables properly installe...

Page 82: ...ter Units Tap Display In a multiple unit system with communications cables properly installed the system values displayed are for the entire system Time online is for the local inverter Description 1st time Inverter Offline LCD back light turns on for better readability and default Offline Mode screen is displayed 2nd time System 0W Today 2 50kWh Power being produced by the system now Cumulative e...

Page 83: ...s within the specified range Grid fault When this fault is cleared the protection timer will begin its countdown and you will see the Reconnecting in sss seconds and Inverter Offline special screens see Table 5 10 flashing alternately until the countdown is complete Frequency Fault 0 0Hz When the actual Frequency is over or under the allowable range as specified in Output on page A 2 This is a uti...

Page 84: ...ter Description 1st time Current fault message screen see Table 5 8 LCD backlight turns on for better readability 2nd time System 0W Today 2 500kWh Energy being produced by the system now Cumulative energy produced by the system today 3rd time System Lifetime 305kWh Lifetime energy produced by the GT Inverter system 4th time Time Online Today hh mm ss Length of time inverter was online today in ho...

Page 85: ...ble 5 10 Special Message Screens Display Description Reconnecting in sss seconds Time remaining in seconds sss before the GT Inverter reconnects to the Grid This is a protection timer it runs for approximately five minutes at startup and after any Grid fault Inverter Offline GT Inverter switching or has switched from Normal Operation to Offline mode This screen may flash alternately with a Fault m...

Page 86: ... LED on Means GREEN GT Inverter is on DC voltage and AC voltage are qualified and the protection timer has finished and delivering energy to the grid No action required Turns off when a fault state is detected RED Ground fault condition detected Check for any fault messages on the display see Table 5 8 and refer also to Table 6 1 Troubleshooting the GT Inverter on page 6 9 to resolve the fault con...

Page 87: ... also provides information about troubleshooting the unit The topics in this chapter are organized as follows Factors Affecting GT Inverter Performance on page 6 2 Performing General Maintenance on page 6 3 Replacing Parts on page 6 3 Identifying Error Fault Conditions and Solutions on page 6 9 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 88: ...ation to the PV array surface the array orientation can dramatically affect the PV array output The array energy output will vary depending on the time of day and time of year as the sun s angle in relation to the array changes Sunlight output decreases as the sun approaches the horizons such as in winter in North America due to the greater atmospheric air mass it must penetrate reducing both the ...

Page 89: ...henever it is visibly dirty 3 Periodically inspect the system to make sure that all wiring and supports are securely in place 4 On a sunny day near noon on March 21 and September 21 of each year review the output of the system and compare with previous year s reading Maintain a log of system performance readings so that you can recognize when system performance becomes inconsistent Replacing Parts...

Page 90: ...y front panel cover Slide the top flange of the panel beneath the heat sink Ensure that all screw holes in the display front panel cover are aligned with the corresponding holes in the inverter Tighten all six screws securely WARNING Shock and fire hazard Fuses should only be replaced by qualified service personnel such as a certified electrician or technician For continued protection against risk...

Page 91: ...ct box cover Figure 6 1 Location of Fuse Front Panel Cover Removed Figure 6 2 Display Front Panel Assembly Ground Fault Protection Fuse LCD Ground Fault Protection Fuse POS models http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 92: ... grounded conductor and earth ground See PV Grounding on page 2 8 When the wires between the inverter and wiring box are disconnected and exposed both PV leads are floating at the array open circuit voltage If there is leakage current from the POSITIVE PV lead to ground at the array touching the NEGATIVE PV lead could cause a life threatening shock even with the disconnect switch turned off Ungrou...

Page 93: ...with wire nuts 5 Inside the inverter remove the four nuts attaching the wiring box to the inverter See Figure 6 3 6 Lift the inverter off the mounting bracket leaving the wiring box in place Figure 6 3 Wiring Disconnect Box and Removable Inverter Four nuts to secure inverter Inverter terminal blocks http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 94: ...e nut from the PV NEGATIVE wire and reconnect it to the terminal block inside the inverter 5 Uncap the remaining DC and AC wires and reconnect them to the terminal blocks inside the inverter 6 Ensure all connections are wired correctly and properly torqued according to the values shown in Table 3 1 on page 3 5 7 Follow the start up procedure as described on page 4 2 Figure 6 4 Inverter and Wiring ...

Page 95: ...ers are switched off AC grid voltage is not present or incorrect Turn on utility panel breakers Check AC connections at the inverter s terminals Ensure AC voltage within the range specified in Output on page A 2 is present The display reads Inverter Offline with sufficient sunlight DC breakers are switched off if installed or external DC fuses are blown if installed DC array voltage is not present...

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Page 97: ...ecifications of the Xantrex Grid Tie Solar Inverter The topics in this appendix are organized as follows Electrical Specifications on page A 2 Environmental Specifications on page A 6 Mechanical Specifications on page A 6 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 98: ... Maximum output power 2500 W AC 3000 W AC 3300 W AC 3300 W AC Nominal output voltage 240 V 240 V 240 V 208 V Operating range utility voltage default Requires Utility permission and qualified service personnel to change settings 211 to 264 Vac 211 to 264 Vac 211 to 264 Vac 183 to 228 Vac Nominal output frequency 60 Hz Operating range utility frequency default 59 3 to 60 5 Hz Maximum continuous outp...

Page 99: ... allow the GT inverter to operate over a wider grid voltage range These settings are password protected and should only be changed by qualified service personnel using a special software application provided by Xantrex Changing any values may compromise compliance with safety regulations Do not do so without first consulting with the utility and agreeing on acceptable settings The default values o...

Page 100: ...sure maximum component ratings are not exceeded Figure A 1 Output Power vs Ambient Temperature at Various DC Voltages GT Power Derating Curve 0 00 500 00 1000 00 1500 00 2000 00 2500 00 3000 00 3500 00 25 30 35 40 45 50 55 60 65 70 Ambient Temperature ºC Output Power W 195VDC 315VDC 550VDC GT3 3 GT3 0 GT2 5 http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 101: ... 94 7 CEC efficiency 94 94 5 94 5 94 Night time tare loss 1 W 1 W 1 W 1 W Figure A 2 Typical Efficiency GRID TIE SOLAR INVERTER Typical Efficiency Efficiency versus Output Power 50 60 70 80 90 100 0 500 1000 1500 2000 2500 3000 Output Power Watts Efficiency http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 102: ...1 of rating 1 of reading Current 1 of rating 1 of reading System Lifetime energy 5 Outdoor enclosure NEMA 3R Rainproof Inverter dimensions H W D 28 5 15 9 5 7 inches 72 4 40 3 14 5 cm Shipping dimensions H W D 34 1 20 4 10 3 inches 86 6 51 8 26 2 cm Inverter weight GT2 5 GT3 0 GT3 3 240 GT3 3 208 49 9 lbs 22 6 kg 49 0 lbs h 22 2 kg 51 0 lbs 23 2 kg 50 9 lbs 23 1 kg Shipping weight 58 7 lbs 26 6 kg...

Page 103: ...ers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada How do you get service If your product re...

Page 104: ...THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE ...

Page 105: ...rs A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returning a product to a Xantrex Authorized Service Cen...

Page 106: ...icators on front panel __________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ Description of problem __________________________________ _______________________________________________________________________________________ ____________________...

Page 107: ... FCC information to the user viii features and options 1 3 front panel display 1 3 5 2 fault messages 5 7 normal operation messages 5 3 offline mode messages 5 5 reading messages 5 3 special messages 5 9 startup messages 5 3 fuse location of ground fault protection 6 5 fuses and circuit breakers 2 13 G general maintenance 6 3 ground clearance required for installation 2 4 2 18 ground fault protect...

Page 108: ...ween inverters 3 12 communications wiring 3 16 DC wiring 3 10 photovoltaic PV power 1 2 power derating A 6 preparing for installation 2 12 proof of purchase WA 4 purchase date WA 4 PV arrays angle of the sun 6 2 checking DC voltage 4 2 effect of shade on performance 6 2 factory ratings 6 2 grounding requirements 2 8 matching size to inverter input 2 7 requirements 2 5 temperature affecting perform...

Page 109: ...s WA 1 weight A 6 wire stripping length recommended 2 13 wiring acceptable wire sizes A 6 conduit planning 2 12 information 2 13 knockouts for 2 12 main utility service panel to Xantrex GT Inverter 3 8 preparation for 2 13 PV array to Xantrex GT Inverter 3 5 routing wires 2 11 torquing 3 5 3 10 wire sizes 2 13 wiring box description 1 4 removing the cover 3 2 removing the inverter from 6 6 RJ45 co...

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Page 111: ...http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

Page 112: ...0707 Tel toll free NA 1 360 925 5097 Tel direct 1 360 925 5143 Fax direct customerservice xantrex com www xantrex com 975 0245 01 01 Printed in China http www wholesalesolar com inverters html http www wholesalesolar com inverters html ...

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