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Troubleshooting

975-1044-01-01

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Troubleshooting

NOTE

: If a battery has three of the same error in a span of five minutes, the battery will lockout on the third error detection. The

solution is to fully power cycle the battery to clear the lockout error.

Event / Error Description

Solution

Excess charge current

Reduce the charging current to the battery from all charging sources. This includes
inverter/chargers, DC-DC chargers, battery chargers, solar charge controllers,
alternators, and other higher potential batteries.

Excess battery load(s)

Reduce discharging current from the battery by reducing load consumption. This
includes, inverters, DC-DC loads, hotel loads, idle power electronics, and other
lower potential batteries.

System Short Circuit

Disable all battery connected systems and check for a system wide short circuit.
Do not turn on the battery if a short-circuit is suspected.

Internal battery error

Disconnect the battery from the Deutsche connector and the Rebling connector
and then power cycle the battery by turning it OFF and then ON.

If the error persists, contact technical support.

Internal temperature sensor error

Power cycle the battery by turning it OFF and then ON.

If the error persists, contact technical support.

Cell voltage too high

An internal battery cell has been overcharged in the battery. Remove power by
disconnecting all charging sources and wait for the error to resolve by itself. If the
error persists check that all charging source maximum voltages are inline with the
battery. If the error still persists, reduce charging voltage to the battery by 0.2VDC.

If the error persists, contact technical support.

Cell voltage too low

An internal battery cell is over discharged. Disconnect all loads connected to the
power system. Check your charging source and be sure to use an approved
charging source such as a Xantrex charger or inverter/charger.

Connect an external charging source to the battery and turn the battery ON. It
should receive a small amount of charge to begin recovering the battery.

Battery voltage too high

The battery has been overcharged. Remove by disconnecting all charging
sources and check the charger settings to ensure that a compatible battery type
has been configured such as

LFP

.

If the error persists, contact technical support.

Battery voltage too low

The battery has been over discharged. Charge the battery and check the Low
Voltage Disconnect setting on the inverter/charger or other loads that have the
ability to self disconnect from the DC bus.

If the error persists, contact technical support.

Battery is too hot to charge

The battery is too hot to operate correctly during its charge cycle. Decrease the
ambient heat in the immediate battery environment, if possible or check for other
environmental causes and safely remove the cause.

Battery is too hot to discharge

The battery is too hot to operate correctly during its discharge cycle. Decrease the
ambient heat in the immediate battery environment, if possible or check for other
environmental causes and safely remove the cause.

Battery is too cold to charge

The battery is too cold to operate correctly during its charge cycle. Increase the
heat in the immediate battery environment by safely introducing a heat source.

The battery has an internal heating pad that can be activated when pin 12 is
held high on the Deutsche connector. Refer to

Cold Ambient Temperature

Operation on page 1

for clarifications.

Summary of Contents for 884-0310-12-01

Page 1: ...ex Lithium ion Battery Owner s Guide Xantrex 310Ah 12V Battery PN 884 0310 12 01 884 0310 12 Xantrex 410Ah 12V Battery PN 884 0410 12 01 884 0410 12 Xantrex 205Ah 24V Battery PN 884 0205 24 01 884 020...

Page 2: ...ANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT http www xantrex com NOTE Visit http www xantrex com click Products selec...

Page 3: ...d following safety work code practices See NFPA 70E or CSA Z462 Abbreviations and Acronyms A Amperes Ah Amp hours a unit of battery capacity AC Alternating Current V AGM Absorbed Glass Mat a battery t...

Page 4: ...er PPE safety glasses and clothing when working on the Li ion battery and follow safe electrical work practices according to local codes n Do not wear metallic items such as watches or bracelets when...

Page 5: ...ergy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a partic...

Page 6: ...arallel Installation Steps 14 Communication Installation 17 Deutsch Connector Pin Designations 17 Operation 19 BMS Battery Management System Features 19 The Xantrex App 19 BMS Operations 21 Power Butt...

Page 7: ...t Xantrex or any authorized Xantrex dealer for replacement IMPORTANT Keep the carton and packing material in case you need to return the lithium ion battery for servicing The battery requires special...

Page 8: ...tteries If too much torque is applied the hardware could damage the Rebling connector Installation Codes Governing installation codes vary depending on the specific location and application of the ins...

Page 9: ...ttery in compartments containing flammable materials or in locations that require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks or joints fittin...

Page 10: ...y WARNING HEAVY EQUIPMENT Always use proper lifting techniques during handling and installation A two person lift may be required to prevent personal injury Failure to follow these instructions can re...

Page 11: ...narios Here are some basic definitions n A DC fuses are fuses specifically rated for DC and come with their own fuseholders Fuses are replaced when they blow Fuses are installed together with a DC dis...

Page 12: ...y terminal of the cable mounted keyable plug Review Figure 9 for proper routing including feeding the cables through the boot and stacking the terminal hardware Tighten the bolt to 60 3 in lb or 6 7 0...

Page 13: ...n This section provides instructions for installing two to four batteries in parallel to increase power capacity for robust applications in your RV truck or vessel This sections contains the following...

Page 14: ...NOTE Keep the cables between batteries and ground cables the same lengths for optimal performance and to ensure equal discharging and charging How to connect batteries in parallel WARNING FIRE HAZARD...

Page 15: ...evice must be installed 10 Connect the final connection cables from the common negative bus to its termination point on the charging device and from the remaining positive terminal of the DC rated cir...

Page 16: ...This page is intentionally left blank 1...

Page 17: ...r Activation Output FCC Enable Output High 12 24V If the internal contactor is closed and the battery pack needs to open it due to a fault the BMS will set the Alternator Activation output low 0V to t...

Page 18: ...d the alternator this pin shall produce a control signal that is compatible with Xantrex Alternators 11 Brown Contactor state Aux output Output 12 24V High signal when contactor is closed 12 Yellow Sh...

Page 19: ...wer Button 21 Cold Ambient Temperature Operation 21 Hot Ambient Temperature Operation 21 Xtend Mode 21 BMS Battery Management System Features Figure 13 Xantrex App Home screen The Xantrex App The batt...

Page 20: ...ting Description Device Model Name Unique hardware ID Product Serial Number The serial number of the battery Hardware Version Internal revision of the battery Software Version Software revision of the...

Page 21: ...ration During cold temperature recharge if the internal cell temperature is below 32 F 0 C the Xantrex Battery BMS will disconnect the cells from the terminals until the internal temperature has risen...

Page 22: ...battery is not responding and has been in OFF mode an external power source could be required to wake up the battery from a long term storage state A maximum of 14 6VDC at the battery terminals is req...

Page 23: ...vice please work through the steps listed in Pre service Checklist on page 24 This section includes Pre service Checklist 24 Troubleshooting 25 Interpreting Ring LED Patterns on the Battery 27 Battery...

Page 24: ...tery condition was at the time voltage etc if known n Recent sequence of events n Any known unusual power factors from the source such as low voltage n Whether any extreme ambient conditions existed a...

Page 25: ...contact technical support Cell voltage too low An internal battery cell is over discharged Disconnect all loads connected to the power system Check your charging source and be sure to use an approved...

Page 26: ...external heat source that may be affecting the battery temperature If the error persists contact technical support Battery temperature differential is too high during discharging Leave the battery at...

Page 27: ...y cell is over discharged in the battery Disconnect all loads connected to the power system Check your charging source and be sure to use an approved charging source such as a Xantrex charger or inver...

Page 28: ...4 to 113 F 20 to 45 C 85 RH one month 14 to 113 F 10 to 45 C 85 RH six months 50 to 77 F 10 to 25 C 85 RH six months 50 to 77 F 10 to 25 C 85 RH Table 2 Storage specifications For long term duration s...

Page 29: ...975 1044 01 01 29 Specifications Electrical and Physical Specifications 30 Regulatory Approvals 30...

Page 30: ...00A for 10 seconds 1000A for 1 second and 500A for 10 seconds 1000A for 1 second and 500A for 10 seconds Internal Impedance 5m 5m 4m Weight 92lbs 41 7kg 117lbs 53 1kg 117lbs 53 1kg L x W x H 21 6 x 6...

Page 31: ...975 1044 01 01 Rev H 31159 http www xantrex com 1 800 670 0707 1 408 987 6030 Printed in...

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