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23

AIR FILTER CLEARING

Never run the engine without air filter
as it twill worsen engine wear.
Inspect the air filter for dust and dirt
buildups.
Check if bolts and nuts are loosened;
if so, screw them up correctly.
Mount the felt filter and foam filter
one by one, and close the cleaner
cover

GEARCASE REPLACEMENT

Loosen 5pcs screws, remove the
old gearcase, replace the new and
tighten 5pcs screws.

FRONT AXLE ALIGNMENT

Front axle alignment is performed by adjusting the steering tie rod length.
Loosen the nuts and dismantle the steering joint at both front wheels. Loosen
the steering tie rod safety nut and by screwing the tie rod end in or out, adjust
the length accordingly. Then toe-in angle of the front wheels should be
between

and 1

°.

Summary of Contents for Y-6

Page 1: ...L Y 6 Operation of this ATV by children under the age of 6 increases the risk of severe injury of death Adult supervision required for children under age 16 NEVER permit children under age 6 to operat...

Page 2: ...STARTING THE ENGINE ENGINE STARTING RIDING SPARK ARRESTOR INSTRUCTION OF ATV S MAINTAINCE PERIODIC MAINTENANCE CHART DRIVE CHAIN ADJUSTMENT CLUTCH REPLACEMENT FRONT REAR BRAKE REPLACEMENT WHEEL REMOVA...

Page 3: ...EASE REMEMBER TO VIEW THE ASSEMBLY VIDEO BEFORE PROCEEDING For Assembly video and Troubleshooting Tips please visit below link or scan the QR code below with your mobile phone tinyurl com xpro157 LY A...

Page 4: ...h can extend the engine service life All rights reserved No part of this publication may be reproduced without our prior written permission IMPORTANT NOTICES 1 This ATV is intended for use by children...

Page 5: ...GOLDEN RULES Always wear a DOT compliant helmet goggles long sleeves long pants over the ankle boots and gloves Never ride on paved roads except to cross when done safely and permitted by law another...

Page 6: ...e technician must thoroughly familiarize him herself with procedures before beginning A knowledge of mechanical theory tool use and shop procedures is necessary to perform the service work safely and...

Page 7: ...Picture 1 Picture 2 2 Setting up handle bar plastic protection cover Picture 3 Need tools 8 10 wrench take out aluminum block form the tools bag set up the handle bar in comfortable position and tight...

Page 8: ...nd connect to the frame with right direction then tighten the nut Picture 5 6 Picture 5 Picture 6 Second there is a nut and a spacer bush on the steering tie rod only loosen the nut then connect it to...

Page 9: ...ten the nut Picture 9 Picture 10 Picture 11 6 Setting up the rear cargo shelf and finish setting up Picture 12 Picture 12 7 Test drive Fill the fuel tank and check the lubrication oil level then start...

Page 10: ...90 degrees Two clockwise and two counter clockwise Maneuver 4 Slalom Three times Maneuver 5 Large oval with panic maneuver Two times Maneuver 6 Obstacle riding Once with left wheels once with right w...

Page 11: ...ng label forbidden children under age 6 stick on right front fender 3 Tire pressure or overloading warning label stick on left rear fender 4 Passenger warning label stick on the rear of seat 5 Certifi...

Page 12: ...ter when the accelerogragh is bigger given When turning left or right pls attention our speed The right handle control the front disc brake and the left handle control the rear disc brake In the left...

Page 13: ...MENT 40cc POWER OUTPUT 0 9kw at 6500rpm TORQUE 1 6Nm at 5000rpm STARTER SYSTEM manual hand pull type FRAME welder high strong steel tubes BRAKE front and rear disk FRONT TYPE 4 10 6 REAR TYPE 4 10 6 F...

Page 14: ...able position and tighten the handlebar bolts the bolt of brake lever and the throttle grip has been tightened Do not use an excessive force to tighten this bolts Over tightening the bolts may cause d...

Page 15: ...cessary check lever free play an adjust if necessary Rear brake check operation and correct if necessary lubricate cable if necessary Throttle lever make sure that operation is smooth and check cable...

Page 16: ...o CLOSE position The choke should be closed on a case specific basis it may help starting in colder environment 3 press the fuel pump several times until there is no air bubble visible in the fuel lin...

Page 17: ...al Notice The handle must be pulled rapidly otherwise the engine can not be started with the weaker spark produced by the spark plug Engine Operation To give full play to the performance of the engine...

Page 18: ...cordingly when going around corners When braking always reduce the throttle to the idle position whilst pressing the front or rear brake lever with the necessary force to stop the ATV Turning the engi...

Page 19: ...of the carbon and cinders still inside the exhaust chamber using a small towel or small vacuum Make sure the heat proof gasket seals properly and re install spark arrestor INSTRUCTION OF ATV S MAINTAI...

Page 20: ...ut the engine off when performing maintenance check ups Otherwise you could be severely injured if your hands and clothing get caught by moving parts Make sure the engine and exhaust are cold before p...

Page 21: ...ate the chain regularly to avoid excess wear This will prolong the lifetime of the chain It is important to lubricate the chain after every ride and especially in wet conditions It is recommended to u...

Page 22: ...Loosen the four screws holding gear case Release the engine brace on the frame and move to one side Loosen the bolt of position A the clutch will be broken away Replace new clutch and install it Then...

Page 23: ...risk of having an accident Before each ride check the rear brake cable and the brake efficiency Riding with worn brake pads reduce the braking performance and cause an accident Check and replace brak...

Page 24: ...ose the cleaner cover GEARCASE REPLACEMENT Loosen 5pcs screws remove the old gearcase replace the new and tighten 5pcs screws FRONT AXLE ALIGNMENT Front axle alignment is performed by adjusting the st...

Page 25: ...carburetor Inflate the tyres to the normal working pressure Remove the spark plug clean it put a few drops of motor oil into the cylinder pull the starter rope 2 3 times so an oil film evenly coats th...

Page 26: ...25 DESCRITION...

Page 27: ...tle line 18 Gear box 5 Cloth 19 Throttle grip 6 Rear brake line 20 Plastic protection cover 7 Emergency shut down switch 21 Fuel tank 8 Engine kill stop switch 22 KEY 9 Left handle 23 Steering tie rod...

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Page 31: ...ed by accidents misuse negligence improper vehicle operation 2 Any modification or alteration to any standard specifications or equipment 3 Any repairs made by an unauthorized dealer or service firm 4...

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