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Rev.081022 

Page 16 of 22 

FUS-20852000-0031 

 

16.  Do not operate the winch at extreme angles. Do not exceed the angles shown below for a roller 

fairlead. For a hawse fairlead, the angle should be as close to straight as possible. 
 

 
 

17.  If the object to be pulled must be pulled at 

an angle in relation to the winch, use a 
pulley (sold separately) and an anchor point 
directly in front of the winch, as shown in 
the following picture.

 

 

 

 

 
18.  Discontinue use of the winch if the battery 

becomes weak or run down. 

 

 
19.  Always keep the engine running while using this winch to continually recharge the battery. However, 

exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an 
outdoor area. 
 

20.  When finished pulling the load, reverse the direction of the winch just enough to release tension on 

the rope so that you can unfasten the hook from the load and reel in the rope. 

 
Duty Cycle (Duration of Use): 

Avoid damage to the winch by not winching for more 
than the prescribed duty cycle time. 
The Duty Cycle defines the amount of time, within a 
15-minute period, during which a winch can operate 
at its maximum capacity without overheating. 
  
For example, this winch with a 5% duty cycle at 65% 
maximum load must be allowed to rest for at least 14 
minutes, 15 seconds after every 45 seconds of 
continuous operation. Failure to carefully observe 
duty cycle limitations can easily over-stress a winch, 
causing premature winch failure.

 

 

Do not attempt to pull full rated load for more than 20 seconds. Release Power-In switch immediately when 
winch drum/rope stops. Allow winch to cool and change rigging as needed before continuing pull. 
 
 
 

After Each Use 

 

Inspect rope for damage. Replace immediately if damaged. 

 

Power winch in to wrap rope on winch drum neatly.  Watch rope carefully to make sure rope is 
spooled evenly onto the drum to avoid damage to winch structure or mounting plate. 

 

Wipe external surfaces of the winch with a clean cloth. 

 

Make sure the Remote Control is turned off before stowing.  It will automatically go to 
standby/off mode after 10 minutes of inactivity. 

 

Store the Remote Control in a secure location on the vehicle such as the glove box or cargo 
container. 

 

 

 

WARNING

 

Stop the winch and release tension on the rope before moving the cloth or canvas placed on it. 

Summary of Contents for XP40

Page 1: ......

Page 2: ...read the entire manual to become familiar with this product before you begin using it This electric winch is designed for certain applications only Forcome Co Ltd is not responsible for issues arisin...

Page 3: ...ting 17 Replacement Parts 17 Parts Diagram 18 Parts List 18 Warranty Information 19 Symbols Index Read All Product Literature Always use supplier Hook Strap Never Use Winch as a Hoist Fairlead Pinch P...

Page 4: ...ety glasses with side shields or when needed a face shield Use a dust mask in dusty work conditions Also use non skid safety shoes hardhat gloves dust collection systems and hearing protection when ap...

Page 5: ...FETY Inspect winch rope hook and slings before operating winch Frayed kinked or damaged winch rope must be replaced immediately Damaged components must be replaced before operation Do not maintain pow...

Page 6: ...g with a vehicle s transmission in gear or park may damage the transmission A vehicle s transmission is not designed to handle this type of load Do not operate the winch on extreme slopes Do not excee...

Page 7: ...setting up or using this electric winch Mounting the Winch 1 The mounting plate must be rated to at least the winch s capacity It must be flat and strong enough to remain flat at maximum winch capacit...

Page 8: ...inforcement plates may be needed or a certified welder may need to weld on additional bracing depending on the mounting location 3 Drill holes for the hardware at the marked locations 4 Install the wi...

Page 9: ...HANDLEBAR PWS 1 3 LINK BRACKET SWITCH HANDLEBAR PWS 1 4 Screw Machine Button Head Phillips ZN M3x6 1 5 Washer Lock Internal Tooth ZN M3 2 6 Capscrew Socket Hex Blk M5x25 2 7 Capscrew Socket Hex Blk M...

Page 10: ...TION QTY 1 U Bolt Blk 38mm ID x 50mm HT x M6 1 2 Splice Electrical 1 3 Washer Flat ZN M6 4 4 Cap screw Socket Hex Blk M6x20 2 5 Nut Nylock Hex ZN M6 2 ITEM DESCRIPTION QTY 1 Screw Button Hd M3x18 2 2...

Page 11: ...ring from the planned winch location to the battery This route must be secured and out of the way of moving parts road debris or any location where parts may be damaged For example you may wish to rou...

Page 12: ...e Remote button After the unit is mounted and powered check the direction of the Power In and Power Out on the Remote button If you wish to change the direction on the Remote disconnect the Battery Ca...

Page 13: ...tically after 5 minutes of inactivity The wireless Remote Control has a range of approximately 65 ft 20m that may be slightly different depending on receiver location on the vehicle The remote is powe...

Page 14: ...block the wheels using wheel chocks sold separately WARNING Never shift winch to freespool position with load on winch rope 6 To pull out the rope move the clutch dial to the freespool position shown...

Page 15: ...properly If operation is reversed the power cables may be connected backwards Correct any such issue before use WARNING Only operate the winch while the winch line and load are in view Make sure that...

Page 16: ...of time within a 15 minute period during which a winch can operate at its maximum capacity without overheating For example this winch with a 5 duty cycle at 65 maximum load must be allowed to rest for...

Page 17: ...serious injury disconnect the battery cables before performing any inspection maintenance or cleaning procedures To prevent serious injury from winch failure do not use damaged equipment If an abnorma...

Page 18: ...If voltage is present replace motor 7 Allow to drain and dry Run in short bursts without load until completely dry 8 Have technician service winch Motor runs but winch drum does not turn The clutch is...

Page 19: ...Rev 081022 Page 19 of 22 FUS 20852000 0031 Parts Diagram Parts List...

Page 20: ...ents are covered by the Limit Lifetime Warranty except as listed below Normal Wear Product with mechanical and electrical components need periodic parts and service to perform well This warranty does...

Page 21: ...will remain calculated by reference to the purchase date of the original unit This warranty gives you certain legal rights which may change from state to state or province Your state or province may...

Page 22: ...Rev 081022 Page 22 of 22 FUS 20852000 0031...

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