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Wunderkind Custom 106503-F15, Installation And Safety

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Wunderkind Custom 106503-F15 Installation And Safety Download Page 6

Installation manual for Triumph Bonneville Bobber

 

 

• Revision: 00 • 03/12/2017 • 

© ABM Fahrzeugtechnik GmbH 

Page 6 of 16

 

2 

Content and recommended accessories: 

 

Special tool required? 

Torque wrench, 

Connection tongs for 

flat plug, 

Modification 

time: 

 

approx. 240 min  

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 106503-F15

Page 1: ... www wunderkind custom com info wunderkind custom com Installation and Safety information Extended forward control kit Triumph Bonneville Bobber From model year 2017 ...

Page 2: ...is required Please bear in mind that some products are safety relevant parts of your vehicle After a fall or collision check the product and if there is the slightest indication of damage you have to replace it Some products require registration These products have been designed for a standard vehicle ABM Fahrzeugtechnik GmbH makes no warranty or guarantee of any kind for any damages whatsoever ar...

Page 3: ...tion required Drawing Handlebar 30 mm higher 120 minutes yes Riser elevation 25 mm 40 minutes no Handlebar extension for handlebar modification with original mirror 5 minutes no Handlebar with riser 55 mm higher 150 minutes yes Extended forward control kit 240 minutes yes Fork sleeves with indicator 120 minutes no Ignition lock bracket left hand side 30 minutes no ...

Page 4: ...00 03 12 2017 ABM Fahrzeugtechnik GmbH Page 4 of 16 Chainguard cover 25 minutes no Brake line kit 200 minutes no Fork covers 15 minutes no Horn bracket displaced 15 minutes no Sprocket cover 25 minutes no Brake caliper cover 20 minutes no Handles 25 minutes no ...

Page 5: ...0 03 12 2017 ABM Fahrzeugtechnik GmbH Page 5 of 16 Frontfender 25 minutes no Axle cover front rear 20 25 minutes no Fender with lights 150 minutes no Lever 15 minutes no Mirror 15 minutes no Top yoke triple clamp nut 10 minutes no Reflector covers 10 minutes no ...

Page 6: ... Triumph Bonneville Bobber Revision 00 03 12 2017 ABM Fahrzeugtechnik GmbH Page 6 of 16 2 Content and recommended accessories Special tool required Torque wrench Connection tongs for flat plug Modification time approx 240 min ...

Page 7: ...t the motorbike is positioned securely Completely remove the sprocket cover Unscrew the brake fluid reservoir Cover the exhaust and frame on both sides with a cloth or towel Drain brake fluid at the rear brake cylinder according to the workshop manual Tip Open the banjo bolt at the brake cylinder and let the brake fluid drip into a collecting container Cut the cable from the brake light switch app...

Page 8: ...ely Screw the rubber buffer provided into the baseplate using thread locking fluid and hand tighten Attach the support bracket with the two screws provided to the baseplate Torque 25 Nm Tip Attach the holder in the front position Lightly mount the baseplate with the two original screws making sure that the distance plate provided is also installed between the frame and the baseplate ...

Page 9: ...tion at the baseplate Tip Spray some silicone onto the frame beforehand for easier mounting Attach the holder onto the baseplate using the two M6 and M8 screws with locking washers Torque 2x M6 screws 10 Nm Torque 1x M8 screws 15 Nm Attach the foot brake cylinder onto the baseplate Torque 2x M6 screws 10 Nm Screw the push rod into the link of the brake lever Push the bolt through the link and secu...

Page 10: ...ed with a seal through the fitting of the original brake line Screw on the new brake line with a seal onto the brake light switch Torque 15 Nm Dismount the screw of the bracket coolant reservoir and attach the brake line with the provided bracket screw and spacer to that mounting point Original screw obsolete Turn the fitting of the brake line so that ...

Page 11: ...Lay the cable harnesses of the new brake light switch and the original cutted cable harness as illustrated behind the coolant reservoir Reattach the coolant reservoir making sure that the ring cable lug of the provided ground cable is attached on the right side under the lock nut Mount the relay onto the holder where the original brake fluid reservoir was attached Trim both cable harnesses as requ...

Page 12: ... for Triumph Bonneville Bobber Revision 00 03 12 2017 ABM Fahrzeugtechnik GmbH Page 12 of 16 Brown ground blue red black black black Original connector brake light switch Provided brake light switch 30 86 87a 85 87 Relay ...

Page 13: ...y adjusted Afterwards lock the push rod with the nut If however the desired result cannot be achieved in this manner the height of the pedal can be adjusted on the lever itself After dismounting always tighten the screws and use a thread locking fluid Torque M5 screws 5 Nm Torque M10 screws 35 Nm Attach the footrest with the threaded bush the plastic washers and two screws use thread locking fluid...

Page 14: ...BM Fahrzeugtechnik GmbH Page 14 of 16 Remove the complete footrest system on the left hand side as shown in the illustration Unscrew both nuts from the original shift linkage and screw onto the provided Attach the new system to the frame using the original screws Torque 38 Nm ...

Page 15: ... If however the desired result cannot be achieved in this manner the height of the pedal can be adjusted on the lever itself After dismounting always tighten the screws and use a thread locking fluid Torque M5 screws 5 Nm Torque M10 screws 35 Nm Screw the pedal onto the brake lever Torque 10 Nm Attach the footrest with the threaded bush the plastic washers and two screws use thread locking fluid T...

Page 16: ...lso check the rear wheel s freewheel and the functionality of the brake system Afterwards a test drive must be done After completing the test drive the tightness of all screw connections must be checked as well as the adequate freedom of access of all moving parts Re test the rear wheel s freewheel and check the brake system for overheating CAUTION An incorrectly set gearshift or brake can lead to...

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