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Installation, Oper ation & M aintenance M anual

 

TR-C  Series  Centrifugal  Pump

 

 

13

 

TR-C-
M02

 

 

 

 

 

The seal  will provide  a resistance  when it slides  on, so apply pressure  until  it has gone  onto 
the  stub  shaft  completely. The  position  of the  drive  collar  against  the  o-ring  and  carbon  is 
critical to prevent leaks. Now, assemble  the 

“D” seal backplate (

11

) and fix it with the backplate 

pins. Push the carbon  back with the backplate. 

 

Once the backplate  has been  placed it is necessary  to tighten  the “D” seal  collar set  screws 
(

80L

).  To  do  this,  you  must exert  a  pressure  on  the  drive collar  towards  the  backplate,  so 

that the pin of the drive collar remains aligned  with the slot in the cup. 
Tighten  the  set  screws once  the  drive collar  has  reached  its  closest  point  to the  o-ring  and 
carbon. The drive collar should  stay in its place against  the o-ring 

– against  the back – within 

the limits of the carbon, as shown  in 

Figure D. 

The spring  does  not 

compress entirely. 

 

When  all  parts  are  in  their  correct positions,  the  stub  shaft 
should  be  able  to rotate freely when  turned  by hand.  If it  is 
necessary to use excessive force to turn the stub shaft, check 
to be sure that the components of the seal have been properly  
installed  and that  the drive collar is properly positioned. 

 

The “F” seal  is  the “D” seal  with a water-cascade assembly. 
The  water-cascade assembly  (

132

)  should  be  installed  on 

the  adapter  (

71

), so  that the  leak falls upon  the  seal  seat  of 

the carbon, lubricating  the seal against  the backplate. 

 

IMPORTANT: 

It is  necessary  to  disassemble  some  of  the 

pump parts for cleaning  and 
sterilizing.  For those  Wright Flow 

products equipped  with “D” seals,  if a CIP (Clean-in-Place) 

installation  is used, disassembly  is not necessary. Do not lubricate the seal with grease or oil, 
the faces of the seals  are lubricated  by the fluid that is being  pumped. 

 

CLAMPED-IN SEAT SEAL TY

PE “DG”. 

This seal  type consists  of two parts:  one 

stationary,  and one  rotating. The  rotating part is  the 

“D” seal  assembly. For that  reason,  it is 

highly  recommended  that you read  the directions  above  for assembling  the 

“D” seal  before 

continuing.  The stationary part consists of the following elements: 

“DG” seal seat (

80N

), PTFE 

gasket  (

80P

), PTFE  gasket  (

80R

),  “DG” gland  ring  (

17J

),  lock  washers  (

17M

), bolts/screws 

gland  ring (

17K

), 

and  “DG” seal  backplate (

11H

). 

 

IMPORTANT: 

Incorrect spacing between  the impeller and backplate can result  in dangerous 

contact between the impeller and the face of the stationary seal. That contact may wear down 
the impeller and the seat of the gland ring. A visual inspection  following the installation  of the 
impeller  is recommended to check the spacing  of the impeller and seal. 

 

Take 

the “DG” backplate  (

11H

),  turn it around  and place  the PTFE gasket  (

80R

) against  the 

seal face. Next, install the seal seat (

80N

– which is reversible – followed by the PTFE gasket 

(

80P

) and finally the gland ring (

17J

).  In the seal type 

“DG”, the seal seat (

80N

) is enclosed  by 

the gland  ring, which could be made of either  silicone,  tungsten, or ceramic 

A

SS

EM

B

LY

 

Summary of Contents for 114

Page 1: ...Installation Operation and Maintenance Manual TR C Series Centrifugal Pump ...

Page 2: ... of the equipment About this Manual 3 Wright Flow Warranty 3 Safety 4 important safety information 4 Installation 5 Installation guidelines 5 How to install the piping 6 Assembly preliminaries 7 Exploded Assembly 8 Part List 9 Assembly 10 Beginning theassembly 10 Leg bracket assembly 10 Adapter assembly 10 Spacing of the impeller and stub shaft 11 Assembling and installing the mechanical seal 12 K...

Page 3: ...y Wright Flow Technologies prove to be defective in workmanship or material under normal use and service and if such products are returned to Wright Flow Technologies factory at Cedar Falls Iowa transportation charges prepaid and if the productsare found byWrightFlowTechnologiesto be defective in workmanship or material they will be replaced or repaired free of charge F O B Cedar Falls Iowa Wright...

Page 4: ...nd their meanings are used within these instructions to avoid serious injury and or possible damage to equipment CODE 136530001 Rotating direction CCW CODE 136530002 Guard warning Safety labels are placed on every pump DO NOT remove any labeling on any Wright Flow product Immediately replace any label that is missing Indicates a potentially hazardous situation which if not avoided could result in ...

Page 5: ...T Check the contents and all wrapping when unpacking your equipment Inspect all parts for damage that may have occurred during shipping Report any damage to the carrier LOCATION AND INSTALLATION The pump unit should be located as near as possible to the liquid source and in a position where the suction piping can be short and direct with a minimum number of elbows and fittings It should also be re...

Page 6: ...raight side is up A horizontal suction pipe must have a gradual rise to the pump A high point in the suction line will form an air pocket and prevent proper pump operation All joints in the suction line should be airtight to prevent air leakage that can reduce pump capacity and efficiency DISCHARGE PIPING Position of the pump discharge is preferably either vertical or top horizontal The discharge ...

Page 7: ...del This assembly works the same as a standard assembly from the TR C series TR C PLUS TR C SERIES The TR C plus series has been developed to facilitate and offer some advantages to the assembly of the TR C series pumps TR C plus series have a better subjection when mounting the stub shaft onto the motor using a collar The stub shaft plus is threaded and offers a better assembly to the impeller by...

Page 8: ...Installation Operation Maintenance Manual TR C Series Centrifugal Pump EXPLODED ASSEMBLY 8 TR C M02 ...

Page 9: ...k gasket plus 1 91B Front gasket plus 1 92 Drive collar plus 1 92A Bolt drive collar 1 Not necessary in some models Quantity may vary with model Not interchangeable Water cooled balanced double seal type E 11B Backplate E 1 11F Backplate pin 2 17 Follower 1 17A Machine screw 4 17B O ring 1 17C Lock washer 4 80 Carbon 2 80B O ring 2 80G Cup seal E 2 80H Spring seal E 1 80J Drive collar E 1 80M Set ...

Page 10: ...daptor 71 hooking the backplate onto the adapter pins using the two backplate pins 11F located on the backplate Depending upon the pump model and seal type some backplates do not have pins for reasons of design The adapter comes with a protectiveguard 131 which comes attached by a hexagonal screw 131A It is highly recommended for reasons of safety not to operate the pump if this guard is not place...

Page 11: ... impeller at a distance of 0 070 in from the face of the backplate and tighten the set screws in order to secure the stub shaft STUB SHAFT PLUS Place the backplate onto the adapter 71 and turn it in a counter clockwise direction pressing it against the adapter so that the backplate pins 11F lock onto the adapter pins 71A Place the impeller plus 2P onto the stub shaft after placing the key 24C into...

Page 12: ... for the seal to be utilized multiple times The E seal is a double balanced seal that is cooled by water This seal is composed of a stuffing box which is filled with fluid normally water to cool the mechanical seal The E seal is used in conditions similar tothose of the DG seal but in applications that handle extremely high temperatures up to 500º F It can also be used in applications where there ...

Page 13: ... leak falls upon the seal seat of the carbon lubricating the seal against the backplate IMPORTANT It is necessary to disassemble some of the pump parts for cleaning and sterilizing For those Wright Flow products equipped with D seals if a CIP Clean in Place installation is used disassembly is not necessary Do not lubricate the seal with grease or oil the faces of the seals are lubricated by the fl...

Page 14: ...ly touches the o ring Once the backplate is set onto the adapter push the drive collar against the backplate to compress the spring Tighten the set screws to set the seal when the spring cannot move any farther The efficiency of the D and DG seals relies upon the position of the o ring inside thecarbon as well as the full compression of the spring Figure F A DG type seal is used to handle fluids t...

Page 15: ...d backplate Carefully slide the carbon seal o ring and cup onto the stub shaft using the E drive collar 80J as a support for the o ring The seal seat of the carbon should be able to touch the follower 17 Slide the drive collar onto the stub shaft Next secure the drive collar to the stub shaft at the proper distance regardless of stub shaft model For help refer to Chart 3 which indicated the spacin...

Page 16: ...ill holes on the stuffing box point upward and with a 45º inclination from the horizontal plane as shown in Figure J The water should enter through one connection and leave through another moving through the stuffing box and in the process cooling it The ideal quantity of water will depend upon the temperature of your application For vacuum applications it is recommended to use a flow of 10 drops ...

Page 17: ...1A frontimpeller gasket 91B impeller plus 2P and impeller nut 24D IMPORTANT In some cases the front and back gaskets are interchangeable only models 218 328 and 4410 The Kit plus is compatible with D DG F and E seals The only differences are the method of installing the stub shaft to the motor and the retention of the impeller Figure K IMPORTANT Beforecontinuing with the assembly of the Kit plus p...

Page 18: ...ions assume that the adapter has been mounted to the motorand the impeller has been placed at a distance of 0 070 in from the backplate If the stub shaft has not yet been assembled please return to section 3 before continuing To assemble the T21 seal 95 please identify the following parts Figure M Industrial seal type T21 Loading seal elastomer Ceramic seal seat Carbon seal seat Rubber gasket type...

Page 19: ... have placed the impeller at the back make sure that the retainer falls to lock in the impeller Figure O IMPELLER RETENTION ON STUB SHAFTS PLUS Find the following parts impeller plus 2P impeller gaskets back 91A and front 91B impeller nut 24D shaft key 24C and stub shaft plus 6P Place the shaft key into the stub shaft and place the back impeller gasket 91A into the groove on the shaft Slide the im...

Page 20: ...e desired location Take the clamp assembly 75 and place it around the casing Tighten the clamp to close the casing so that it is level around the perimeter A rubber mallet may be helpful when installing the casing 10 BEFORE TURNING ON THE PUMP Check that the motor turns in a counter clockwise direction Keep the suction line flooded and the mechanical seal lubricated with the fluid which is going t...

Page 21: ...urer c Remove obstruction and open valves 2 INSUFICIENT FLOW a Motor speed too low b Incorrect rotation direction c Obstructionindischargepipingorclosedvalves d Impeller damaged a Check electric connections and motor b Reverse one of the motors three phases If direction does not change contact manufacturer c Remove obstruction and open valves d Replace impeller 3 EXCESSIVE POWER CONSUMPTION a Moto...

Page 22: ...Operation and Maintenance Manual Centrifugal pump TR C Series www wrightflowtechnologies com ...

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