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1. The inspection before operating

(1).Please shut off the pump and inspect whether the position of the power connection is loose or 

not. If it is loose, please tighten it.

(2).Please inspect whether the hydraulic oil in the oil reservoir is enough or not, if it is not enough, 

please fill the oil in time.

(3).The pump is still working when the direction of the air valve is changed, please build up pressure 

and inspect whether the whole equipment is normal or not.

(4).Please  inspect  whether  the  house  and  other  equipments  are  leaky  or  not,  if  this  happened, 

please inspect to find the reason and repair it or replace it.

2.The inspection in operation

When inspecting the following items, if there is abnormal situation, please shut off the pump and 

repair it.

(1)Please inspect whether there are abnormal condition or not in the course of raising the pressure.

(2)Please inspect whether the houses and other equipments are leaky or not.

(3)Please  inspect  whether  there  is  some  abnormal  noise,  rocking  and  smell  or  not  during  the 

operation of the motor.

(4)Please inspect whether the temperature of hydraulic oil is too high or not.

3.The inspection after finishing the operation of the pump.

(1)Making sure the pump must be turn down.

(2)Please  inspect  whether  there  are  leaky  or  abnormal  condition  or  not.  If  there  is  abnormal 

situation,please inspect to find the reason and repair it

(3)Please clean it after using the pump.

4.Refer to changing the hydraulic oil

The oil should be replaced once a year principally. If there are following abnormal conditions, please 

replace the oil immediately.

(1)If dust mixes with the oil, please replace the oil.

(2)If there is abnormal smell, please replace the oil.

(3)If the water mixes with the oil, the colour of the oil has been changed into milkiness, please 

replace the oil.

(4)If the colour of the oil has been changed into black-brown, please replace the oil.

5.The way replacing the hydraulic oil

(1)Please loosen the oil filler port of oil reservoir.

(2)Please take down the screw on the flank of the oil reservoir, let hydraulic oil out.

(3)Please clean the inner and filter of the oil reservoir.

(4)Please install the screw and fill the oil reservoir with the hydraulic oil.

WARNING: If the oil splashes into your eyes, please wash with clean water for at least 15 minutes, 

and Then see doctor immediately. If the oil splashes to your skin, please wash it with clean water 

and soap.

WARNING:  Waste  hydraulic  oil  bellows  to  industrial  waste,  it  should  be  dealt  with  by  special 

companies.

MAINTENANCE AND INSPECTION

Summary of Contents for KLW4120

Page 1: ...ols WREN Hydraulic Safety Guide The hydraulic torque wrench pump s safe usage requires correct operation and regular inspect And the user is requested to follow always and carefully precaution to avoi...

Page 2: ...Automatic operation button is pressed the automatic cycle start button switch bounce automatic program stop Under a state of emergency you must first cut off the power supply of a motor 11 Make sure t...

Page 3: ...st the pressure valve arbitrarily to avoid personal injury or equipment damage due to high pressure 8 Please confirm that the voltage for this pump is the same as the voltage of using on the spot 9 Yo...

Page 4: ...on of the pump 1 Making sure the pump must be turn down 2 Please inspect whether there are leaky or abnormal condition or not If there is abnormal situation please inspect to find the reason and repai...

Page 5: ...e air discharged high pressure hose 6 press the manual button time to observe the pressure gauge pointer is upward otherwise the pressure pump station work is not normal please check the troubleshooti...

Page 6: ...theair Suck in air to the system Thethrottleandhandsingle direction valvehaven t beentightened Locking valve Thethrottleandhandsingle direction valvehaven t beenadjustedtothe correct position Adjust t...

Page 7: ...1 2 3 4 5 6 7 Item 8 9 10 11 12 13 14 Description Description Oil Reservoir Gauge Frame For Protecting Regulating Valve Valve Assembly Oil Lever Measure Oil Releasing Port Electrical Control System Mo...

Page 8: ...e Low Valve Body O Ring Retaining Ring O Ring O Ring Relief Valve Middle Valve Body O Ring Retaining Ring O Ring O Ring Filter Fixer Screw Safety Valve Check Valve Valve Body Retaining Ring O Ring O R...

Page 9: ...alve Body O Ring O Ring Quantity 1 1 1 2 1 2 2 1 1 1 5 5 1 1 1 1 1 O Ring Solenoid Valve O Ring 1 2 1 Item 9 10 10 1 10 2 10 3 11 12 12 1 12 2 12 3 12 4 13 13 1 13 2 13 3 14 15 16 17 18 Description Ga...

Page 10: ...HYDRAULIC PRINCIPLE 70 10...

Page 11: ...tz Fischer Address of authorized person PETER ROSEGGERSTR 12 GERMANY 85293 REICHERTSHAUSEN MAILBOX hstfischer t online de DESCRIPTION OF MACHINERY PRODUCT NAME HYDRAULIC PUMP MODEL TYPE KLW4000 Series...

Page 12: ......

Page 13: ...KLW4120 WREN WREN 1 KLW4120...

Page 14: ...2 1 2 3 70Mpa 70Mpa 4 70Mpa 5 6 7 8 WREN WREN WREN 9 10 11 700bar 12 13 14 15 15 1 WREN 2 3...

Page 15: ...1 2 3 4 5 6 7 2 3 100Mpa 4 5 6 1 1KLW4120 A 70 700Bar 1 2 32 36 6 1 3 10 60 1 4 WREN WREN 100Mpa 1 5 WREN 1 6 1 7 KLW4120 1...

Page 16: ...mmended in operating instructions must be used in this pump Do not use pump in any type of explosive flammable or gas environment Escaping hydrauic fluid under pressure can have sufficient force to pe...

Page 17: ...1 1 1 1 2 1 3 1 4 2 2 1 2 2 2 3 2 4 3 3 1 3 2 3 3 4 4 1 4 2 4 3 4 4 5 5 1 5 2 5 3 15...

Page 18: ...1 KLW4120 KLW41 20 70db 2 KLW4120 2 1 2 2 2 3 2 1 32 46 2 3 4 2 3 5 6 T 7...

Page 19: ...O...

Page 20: ...1 2 3 4 5 6 1 2 2 7 8 9...

Page 21: ...2 9 3 2 9 4 2 9 5 2 10 2 10 1 2 10 2 2 10 3 2 10 4 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 1 O O O O 2 O O 1 2 3 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1...

Page 22: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 2 1 9 4 3 9 4 4 9 5 9 5 1 9 5 2 9 5 3 9 6 9 7 9 7 1 9 7 2 9 7 3 9 8 9 8 1 9 8 2 9 8...

Page 23: ...M1 M2 SB 1 SB 2 SB 3 SB1 SB1 SB2 SB2 SB3 SB3 O YC SP 1 SP 2 SP1 SP2 SP2 SP1...

Page 24: ...2 R 120mm 3 70Mpa 4 5 6 7 8 WREN JH 100Mpa 100Mpa 1 WREN WREN 2 WREN WREN 3 1 WREN Jh...

Page 25: ...Single Phase 7 2A 2800r min 1 1 7 1 6 0 8 NPT1 4 NPT1 4 70 KLW4120B 7 E 200 240V 60HZ 4Pole Single Phase 6 2A 1720r min 0 9 5 5 1 4 0 7 NPT1 4 NPT1 4 70 KLW4120C 7 E 100 120V 50HZ 2Pole Single Phase 1...

Page 26: ...47 0 405 km 0 39 2 59 cm 0 061 16 4 L 61 0 016 1 ML 0 034 29 6 L 1 06 0 946 1 L 0 26 3 79 1 m 1 3 0 76 g 0 035 28 36 kg 2 2 0 454 t 1 1 0 907 N 0 225 4 45 KN 225 0 00445 N M 8 9 0 113 N M 0 74 1 36 kp...

Page 27: ...www wrenchina com...

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