Wren KLW4000 Series Operation And Maintenance Manual Download Page 1 | Manualshive

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KLW4000

Operation

And Maintenance Manual

Of KLW4000 Series Hydraulic Pump

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Summary of Contents for KLW4000 Series

Page 1: ... KLW4000 Operation And Maintenance Manual Of KLW4000 Series Hydraulic Pump ...

Page 2: ...t will be out of our warranty Range 10 Please do not fill the pump reservoir with too much oil otherwise the pressure of the reservoir will increase and the oil will spill over so the reservoir will be broken and the environment will be polluted 11 When the pump works the pressure may be increased with the returning oil If the oil filler cop is opened at the moment this may cause the injury 12 Mak...

Page 3: ...draulic tools of WREN 8 Release oil port G1 4 9 Control system the integrated electric equipment of the pump 10 Cover plate for oil tank seal the oil tank and install the parts of power pack 11 Solenoid valve Its function is output oil when the pressure is very high control the flow when return oil and soon It can be set up the maximum pressure and protect system to work normally at the pressure s...

Page 4: ...cription 1 8 2 9 3 10 4 11 5 12 6 13 7 14 Oil reservoir Adjusting pressure regulator Pressure gauge Frame for protecting Motor Radiator Oil lever measurer Release oil port control system Cover plate for oil tank Solenoid valve Quick Coupler Valve block Oil filling port 3 ...

Page 5: ...0 8 7 200 240V 60HZ 0 9KW 100 130V 60HZ 0 9KW 27 And cover on the dust cap 200 240 4 ...

Page 6: ...and adjust the pressure unit the working Plessure reach to what you need and then loosen the retract button on the controller 3 Operation 3 1 Please press down the retract button on the controller the pump output The high pressure torque wrench works Loosen from the retract button the pump output the low pressure the torque wrench retracts press down the lock button the button retracts the pump st...

Page 7: ...ing 1 ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY 2 1 18 1 3 1 19 6 2 22 2 7 2 23 10 2 26 11 2 27 1 14 1 30 1 1 31 1 1 29 1 28 1 2 25 2 24 4 2 21 1 2 20 1 17 1 Male coupler Retaining ring Retaining ring Reversing valve Adjusting valve Retaining ring Unilateralism valve Adjusting valve Casing screw Screw Connector Connector Gauge Solenoid valve PART LIST FORVALVE SYSTEM 6 ...

Page 8: ...OR PUMP HEAD 1 set 1 set 2 1 set １１１ 1 set 1 set 1 1 set 1 set 1 set 1 set 1 1 set 1 set 1 set 1 set 1 1 1 1 4 2 2 1 1 1 1 1 16 1 5 2 7 7 1 ２３４５５ 1 5 3 5 4 6 7 2 7 3 7 4 7 5 8 8 1 8 2 8 3 8 4 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 Check Valve Relief Valve Seal gasket 1 1 1 ltem Description QTY Bearing Bearing pole Pump head Release valve Retaining ring O ring O ring Screw Screw Relief...

Page 9: ... system Repeat operating the system with no load for several times to eliminate air The leaking valve may be frayed Replace it please High pressure leaking valve may not be tightened Tighten it please The o ring for high pressure leaking valve may be broken Replace it please There may be some inclusion into the oil Wash the power pack valve and replace oil The system pressure can not reach to the ...

Page 10: ...HYDRAULIC PRINCIPLE 70 24 26 9 ...

Page 11: ...ng Chart for Electrical Component 1 Pump voltage 100V 220V Big type Standard Remote Controller Select Small type Button Automatic Lock Button Automatic Retract Button Automatic Lock Button Automatic Retract Motor Circuit Integrated Circuit 10 ...

Page 12: ...hot protecting LAS2GQH 11Z S FP GQ16H 10 S Select for big remote control Select for big remote control Select for samll remote control Select for samll remote control Mark Name Specification and Model Remark Crun Cst YC QF M1 M2 SB1 SB2 Work Capacitance Start Capacitance Solenoid Valve Breaker Single Phase Motor FAN Button Automatic Lock Button Automatic Retract Integrated Circuit Board CBB60 30uF...

Page 13: ... for samll remote control Select for samll remote control Mark Name Specification and Model Remark Crun Cst YC QF M1 M2 SB1 SB2 Work Capacitance Start Capacitance Solenoid Valve Breaker Single Phase Motor FAN Button Automatic Lock Button Automatic Retract Integrated Circuit Board CBB60 25uF 450V AC CD60 150uF 300V AC GZ3 1 24V DC TRL32A 10A 1 1KW 220V AC 50HZ 220V AC 23 21W GQ25 11Z GQ25 11 BY3100...

Page 14: ...Specification Parameter 13 ...

Page 15: ...itz Fischer Address of authorized person PETER ROSEGGERSTR 12 GERMANY 85293 REICHERTSHAUSEN MAILBOX hstfischer t online de DESCRIPTION OF MACHINERY PRODUCT NAME HYDRAULIC PUMP MODEL TYPE KLW4000 Series KLW4100 Series KLW4000N Series MP Series SMP Series HNP Series SHNP Series APPLICABLE STANDARD EN ISO 12100 2010 EN ISO 4413 2010 THIS DECLARATION APPLIES TO ALL SPECIMENS MANUFACTURED IDENTICAL TO ...

Page 16: ...ELECTRICAL INTERCONNECTDE FIGURE 15 ...

Page 17: ...泵注意事项防止造成直接经济损失或财物损失警告事项防止造成人身伤害请确实遵守上述两个事项在使用过程中如发生异常情况请关闭电源开关拨出电源插头然后向WREN 或WREN授权代理商咨询安全指示本操作手册内容包括WREN液压液压泵的操作规程警告和注意事项以及故障排除使用前请仔细阅读本手册彻底理解其内容并妥善保管 K L W 4 0 0 0 扭矩扳手专用泵操作保养手册声明所有产品图片说明均有可能因产品改进升级而变更恕不另行通知均以实物为准 16 ...

Page 18: ...染 11 液压泵站工作时返回储油箱的油可能会溢出如果此时打开储油箱盖可能会造成设备和环境的污染 12 快速接头互连时必须保证完全啮合图1 只有这样才能确保接头内单向阀打开使油路畅通否则连接后接头内单向阀无法打开致使油路不通加压时会出现泵站有压力而扳手无法运转从扳手旋转体上的自动泻荷阀打开开始泻压等现象从而可能造成快速接头扳手损坏甚至人身伤害此时须切断液压泵动力源拆开所有软管接头检查所有快速接头包括扳手接头内的单向阀是否可以用手按动有弹性如果不能按动需要用锤子敲打接头内单向阀图2 释放接头里的压力敲打单向阀时会有液压油喷出虽没有危险但需小心液压油溅到身上弄脏您的衣服直至用手可以按动接头内钢珠为止再重新连接 13 必须保持液压泵站的清洁特别是出油口快速接头等处液压油的不清洁是引发液压泵故障的主要原因 14 远离超...

Page 19: ...求请咨询WREN工程师 1 8 请确认WREN液压液压泵的使用电压与现场使用的电压相符 1 9 请尽可能在室内使用此泵室外使用必须做好防雨措施 2 1 1 储油箱存放工作用液压油保证系统正常工作必须有足够油量提供系统所需的压力载体 2 压力调节阀溢流阀调节此阀可以设定液压泵的工作压力出厂时已锁定最高工作压力禁止调高锁定压力 3 压力表显示液压泵的工作压力量程100 Mpa 4 油泵保护架安装在储油箱上用于提携保护液压泵站 5 电机提供动力源根据使用地的电压频率选用合适电机具体参数见电机铭牌 6 冷却器实行强制冷却降低油泵工作时的油温从而延长扳手工作时间和使用寿命 7 液位计观察液压油的多少以保证提供最佳使用油量液压油低于油标1 3位置时必须加WREN泵站专用液压油否则可能会损坏泵站 8 卸油孔螺塞G1 4 实现液压油排出储油箱更...

Page 20: ...装配示意图 2 2 序号说明序号说明 1 储油箱 8 卸油孔 2 压力调节阀溢流阀 9 电控系统 3 压力表 10 油箱盖 4 油泵保护架 11 换向阀 5 电机参数见铭牌 12 快速接头 6 冷却器 13 阀组 7 液位计 14 通气注油孔 19 ...

Page 21: ...时添加 4 15 切换方向控制阀时机具工作加压有无异常 4 16 检查配管和设备是否有漏油现象如有此类现象发生请查明原因并对此进行处理 4 2 操作中的检查事项在检查下列项目中如果发现有异常情况请立即停机处理故障 4 21 在升压过程中是否有异常现象 4 22 配管和设备是否有漏油现象 4 23 电机在工作中是否有异常噪声振动及异味 4 24 液压油是否温度过高 4 3 操作后的检查保养事项 4 31 必须切断电源 4 32 检查是否有漏油或其他异常情况如果有异常情况发生请查明原因并进行处理 4 33 使用后请进行清理并给快速接头盖紧防尘帽 4 4 液压油原则上应每年更换一次如发现下列这些情况请立即更换 4 41 灰尘进入时 4 42 有异味时 4 43 有水进入时使油液呈现出乳白色 4 44 油劣化显现出黑褐色时 4 45 压力波动范围异常 4 5 液压油更换...

Page 22: ...电器箱侧面断路器扳至 ON 位置然后按下线控开关上的自锁按钮使泵工作此时泵站B出口输出低压 5 2 2 按住线控开关上的自复按钮不放同时调整泵上的高压调节阀直至油泵压力表指针指向所需压力松开线控开关按钮即可 5 3 使用 5 3 1 按住线控开关上的自复按钮不放此时泵站输出高压扳手工作松开线控开关上的自复按钮泵站B出口输出低压扳手复位按线控开关上的自锁按钮或卸荷按钮按钮复位泵站停止工作 5 3 2 操作结束后然后按下自复按钮或卸荷按钮以卸去存在管内及机具内的剩余压力再拆下高压软管分别拧上防尘帽断开电源并将电器箱侧面断路器扳至 OFF 位置注初次工作时或维修后电机应点动数次待高压泵排空完成出油正常后方可投入正常运转卸荷按钮 21 ...

Page 23: ... 单向阀 1 3 凸快速接头 1 19 O形圈 1 4 O形圈 2 20 O形圈 1 5 O形圈 2 21 调压阀 1 6 挡圈 2 22 堵头 2 7 挡圈 2 23 O形圈 1 8 O形圈 2 24 内六角螺钉 4 9 O形圈 2 25 O形圈 2 10 挡圈 2 26 O形圈 1 11 先导换向阀 2 27 压力表接头二 1 12 O形圈 1 28 压力表接头 1 13 O形圈 1 29 O形圈 1 14 调压阀 1 30 压力表100MPa 1 15 O形圈 1 31 二位三通换向阀 1 16 O形圈 1 22 ...

Page 24: ...2 1 1 1 1 1 16 1 5 2 7 7 1 ２３４５５ 1 5 3 5 4 6 7 2 7 3 7 4 7 5 8 8 1 8 2 8 3 8 4 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 卸荷阀本体挡圈单向阀单向阀本体深沟球轴承泵轴本体卸荷阀１ O型圈 O型圈超压阀挡圈 O型圈 O型圈挡圈卸荷阀2 卸荷阀本体挡圈 O型圈 O型圈滤网压板螺钉深沟球轴承轴用弹性挡圈孔用弹性挡圈柱塞副1 柱塞副2 柱塞副3 深沟球轴承销泵轴端板螺钉连接片螺钉滤网罩密封垫 1 1 1 23 ...

Page 25: ...阀端型圈损坏更换先导换向阀端 O O 型圈吸入空气系统反复空运转数次排尽空气溢流阀磨损更换溢流阀高压溢流阀没有拧紧拧紧高压溢流阀高压溢流阀端 O 型圈损坏更换高压溢流阀端 O 型圈泵站压力达不到额定压力液压油中含有杂质清洗泵站阀块并更换清洁液压油径向柱塞泵轴承损坏更换轴承泵站工作时有强烈噪音柱塞损坏静压使用时压力缓慢下降密封失灵检查各密封处更换密封件柱塞或弹簧破损更换柱塞或弹簧局部泄漏拧紧接头更换密封圈液位过低油泵吸空加注液压油高压泵没能完全排空首次使用前或维修后点动数次油温过低造成吸油困难控制油温在 10 60 高压流量不足油温过高粘度下降造成泵的损坏换泵油箱混入污物塞堵液压元件请清洗液压元件更换液压油连接块上单向阀密封不严更换压力波动液压系统混入空气排气更换柱塞滤网阻塞清洗滤网 24...

Page 26: ...绕否则会使油管生产过大的背压使软管内部损坏软管过早报废 10 5 不得将重物掉到或压到软管上严重冲击可能引起软管损坏使用时将会暴裂并引起人身伤害 10 6 不得用软管拖拉吊起重物 10 7 禁止在过热火焰机器辗轧利刃和化学腐蚀等条件环境下使用软管布置在通道上时必须加装盖板 1 自客户购买WREN品牌液压机具产品之日起 WREN公司为用户提供十二个月的保质期以合同为准 2 WREN产品在保质期内因材料制造缺陷引起的质量问题由WREN公司免费便换维修 3 因工作状况不符合规定意外事故滥用操作不当未经受权的产品改装或修理以及不按规范操作而引起的产品损坏不属本保修范围售后服务 24 26 25 ...

Page 27: ...十一电气原理图十二电器配置表 1 使用电压为100V 220V液压泵的电气原理图大手柄示意图集成电路板电机线路图小手柄示意图 26 ...

Page 28: ... 9KW 115V AC 60HZ 110V AC 23 21W GQ25 11Z GQ25 11 BY31002 自带热保护开关 LAS2GQH 11Z S FP GQ16H 10 S 大手柄选用小手柄选用大手柄选用小手柄选用 200 240V 60HZ电器配置表符号名称规格型号备注 Crun Cst YC QF M1 M2 SB1 SB2 运转电容启动电容电磁阀主电源断路器单相电机轴流风机遥控按钮开关自锁式遥控按钮开关自复式集成电路板 CBB60 30uF 450V AC CD60 150uF 250V AC GZ3 1 24V DC TRL32A 10A 0 9KW 220V AC 60HZ 220V AC 23 21W GQ25 11Z GQ25 11 BY31002 自带热保护开关 LAS2GQH 11Z S FP GQ16H 10 S...

Page 29: ...110V AC 23 21W GQ25 11Z GQ25 11 BY31002 自带热保护开关 LAS2GQH 11Z S FP GQ16H 10 S 大手柄选用小手柄选用大手柄选用小手柄选用 200 240V 50HZ电器配置表符号名称规格型号备注 Crun Cst YC QF M1 M2 SB1 SB2 运转电容启动电容电磁阀主电源断路器单相电机轴流风机遥控按钮开关自锁式遥控按钮开关自复式集成电路板 CBB60 25uF 450V AC CD60 150uF 300V AC GZ3 1 24V DC TRL32A 10A 1 1KW 220V AC 50HZ 220V AC 23 21W GQ25 11Z GQ25 11 BY31002 自带热保护开关 LAS2GQH 11Z S FP GQ16H 10 S 大手柄选用小手柄选用大手柄选用...

Page 30: ...十三电气互连图 29 ...

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