Worthington Bernzomatic TS4000 Instruction Manual Download Page 2

•  Never use torch to strip lead paint.

•  Be careful when using the torch outdoors on sunny or windy days. Bright light makes it difficult to see the torch’s

flame. Wind may carry the torch’s heat back towards you or other areas not intended to be heated. Windy conditions
may also cause sparks to be blown into other areas with combustible materials.

•  Heating a surface may cause heat to be conducted to adjoining surfaces that may be combustible or become

pressurized when heated. Always check to make sure no unintended parts or materials are being heated.

•  Be aware that the tip of the torch can get extremely hot during use. Take precautions to protect yourself and others

from accidental burns.

•  Never use the torch on or near combustibles. Be careful around motor vehicles or any gasoline-fired products and

beware of hidden fuel lines and tanks.

•  Always make certain the torch is placed on a level surface when connected to the fuel cylinder to reduce the risk of

accidental tip over. Be sure the torch is not pointed in a direction which could cause nearby objects to ignite when the
torch is set down.

•  Be careful not to overheat surrounding materials.  Use a heat shield when necessary.

•  Never leave the torch unattended when lit.

•  Never attempt to repair or heat a gasoline tank, a chemical drum an aerosol can, a compressed gas container that held

flammable liquid or gas or any other chemical. Heating these is extremely dangerous, especially after they have been
emptied because vapors may still be in the container.

•  Always have a fire extinguisher and a bucket of water near the torch and work area.

•  This torch consumes oxygen and must only be used in well ventilated areas. Do not use in a confined space.

ASSEMBLY

1.  Turn ignition knob (2) to LOCKED position.

2.  For models TS7000 and TS8000, make sure regulator valve is off by turning flame adjustment knob (1) clockwise until it

stops. A light stop is sufficient. Do not force. (Note: the TS4000/BZ4500HS is not equipped with a flame adjustment knob.)

3.  Hold torch so that burn tip (4) is pointed away from persons and flammable materials. Thread gas cylinder into

regulator/torch body. Hand tighten only. Do not force.

4.  Check all joints and couplings periodically to insure against loose connections. With valve open, without lighting, test

all connections with soapy water. If bubbles appear, gas is leaking and torch must be repaired. NEVER USE A FLAME TO
CHECK FOR LEAKS. Make this test in a well ventilated and spark-free area and where there are no open flames.

Summary of Contents for Bernzomatic TS4000

Page 1: ...d any fine tool or instrument Do not drop throw or otherwise abuse Do not use a leaking damaged or malfunctioning torch Always wear safety glasses protective gloves and use proper tools to handle hot work Radiant energy can harm your eyes Wear glasses having an appropriate lens shade number see 29 CFR 1926 102 for the torch operation being done brazing and light cutting 3 or 4 medium cutting and l...

Page 2: ...als Use a heat shield when necessary Never leave the torch unattended when lit Never attempt to repair or heat a gasoline tank a chemical drum an aerosol can a compressed gas container that held flammable liquid or gas or any other chemical Heating these is extremely dangerous especially after they have been emptied because vapors may still be in the container Always have a fire extinguisher and a...

Page 3: ... extinguished TO ENGAGE FLAME LOCK FEATURE 1 While ignition button 2 is depressed press flame lock button 3 2 To release flame lock pull ignition button 2 until flame lock button 3 releases 3 After flame is extinguished turn ignition button to LOCKED position AFTER USE 1 Return the ignition button 2 to LOCKED position 2 Make sure the regulator valve is closed by turning flame adjustment knob 1 ful...

Page 4: ...ckwise until it stops Except TS4000 BZ4500HS Do not force 2 When torch is cool disconnect cylinder and store torch and cylinder separately and out of reach of children Observe cautions on cylinder label 3 Do not expose cylinders to temperatures in excess of 120ºF 4 Store cylinders in well ventilated areas Check out the collection of welding equipment soldering tools we offer ...

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