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WORMS CHALLENGER 3000, Instructions For Use Manual

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WORMS CHALLENGER 3000 Instructions For Use Manual Download Page 24

siège social / Head Office
Parc Gustave Eiffel - 1 Bd. de Strasbourg - Bussy Saint Georges - 77607 Marne la Vallée - Cedex 3 - FRANCE

service commercial
Commercial and Spare Parts service
TEL. +33 (0) 1 64 76 29 60
FAX +33 (0) 1 64 76 29 99

services sAV
After Sales Service
TEL. +33 (0) 1 64 76 29 80
FAX +33 (0) 1 64 76 29 88

standard
TEL. +33 (0) 1 64 76 29 50
FAX +33 (0) 1 64 76 29 99

20111025

MU_02gE_cHAL_30_40_50_70_fr_gB

Summary of Contents for CHALLENGER 3000

Page 1: ...MANUEL d Utilisation Instructions for use groupe électrogène GENERATOR GB FR MODÈLES MODELS CHALLENGER 3000 CHALLENGER 4000 CHALLENGER 5000 CHALLENGER 7000 MU_02GE_CHAL_30_40_50_70_FR_GB ...

Page 2: ...r Indicates a strong possibility of severe personal injury loss of life and equipment damage if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise or if you have any questions about the generator consult an authorized dealer or service shop The generator is de...

Page 3: ...4 pre operation check Page 31 5 operating ProcedureS Page 34 6 stopping the generator Page 37 7 oil sensor Page 37 8 wattage information Page 37 9 maintenance schedule Page 39 10 hoW to DO maintenance Page 40 11 PRePARATION for storage Page 42 12 troubleshooting Page 43 13 ELECTRICAL DIAGRAMS Page 44 ...

Page 4: ...he products and this instruction manual Read the operator s instruction manual Stay clear of the hot surface Exhaust gas is poisonous Do not operate in an unventilated room Stop the engine before refueling Fire naked flame and smoking prohibited Caution risk of electric shock Do not connect the generator to the commercial power lines ...

Page 5: ...tive polarity U r Rated voltage V Minus negative polarity T max Maximum ambient tempera ture C STOP position of a bistable push control COS ϕ Rated power factor ON position of a bistable push control I r Rated current A Protective earth ground m Mass kg Fuse Engine oil Add oil Battery charging condition Choke cold starting aid Engine start Electric start Engine stop Electric start Fuel Fast Slow ...

Page 6: ...enerator has a built in forced air cooling system and may become overheated if it is enclosed If generator has been covered to protect it from the weather during non use be sure to remove it and keep it well away from the area during generator use Operate the generator on a level surface It is not necessary to prepare a special foundation for the generator However the generator will vibrate on an ...

Page 7: ...mely hot during and for some time after operation Keep combustible materials well away from generator area Be very careful not to touch any parts of the hot engine especially the muffler area or serious burns may result Keep children and all bystanders at a safe distance from work areas It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend ...

Page 8: ...X 21 EX 27 EX 40 Engine Type 4 stroke gasoline OHC Cooling System Air cooled Maximum Output 5 7 HP 4000 rpm 7 HP 4000 rpm 9 HP 4000 rpm 14 HP 3600 rpm Piston Displacement 169 cm3 211 cm3 265 cm3 404 cm3 Fuel Unleaded gasoline 95 Fuel Tank Capacity 15 Liters 15 Liters 27 Liters 30 Liters Autonomy at 3 4 Load 18 h 20 11 h 50 21 h 14 20 h 03 Starting system Recoil starter including rope system Electr...

Page 9: ...l line b Do not screw in the oil filler cap when checking oil level Oil Capacity Upper Level CHALLENGER 3000 0 6 L CHALLENGER 4000 CHALLENGER 5000 1 0 L CHALLENGER 7000 1 2 L Change oil if contaminated See How To Maintenance RECOMMENDED ENGINE OIL Use class SE API classification oil or a higher grade oil according to the table below SAE 10W 30 or 10W 40 is recommended for general all temperature u...

Page 10: ...Cap Fuel tank capacity see specification page 8 Full Empty Make sure you review each warning in order to prevent fire hazard Do not refill tank while engine is running or hot Close fuel cock before refueling with fuel Be careful not to admit dust dirt water or other foreign objects into fuel Wipe off spilt fuel thoroughly before starting engine Keep naked flames away 4 3 CHECKING COMPONENT PARTS C...

Page 11: ...the conductor which has been already grounded to the earth If such grounding conductor or grounding electrode is unavailable connect the grounding lug of the generator to the grounding terminal of the using electric tool or appliance Earth Terminal 4 5 ELECTRIC STARTER OPTIONAL The battery is delivered dry but loaded You have to fill it with acid before using 1 Just before filling the battery take...

Page 12: ... terminal of the battery 5 OPERATING ProcEdures Check the oil level before each operations as outlined on page 9 Never change the accelerator position which is set at the factory 5 1 STARTING THE ENGINE Open the fuel cock Pull the choke knob to close if the engine is cold If electrical starter put the key switch in start position START After the engine started return the choke knob gradually to OP...

Page 13: ...he engine without a load for a few minutes electrical starter model 1 Insert the key inside the switch key and turn it to the position Then turn it right START in order to start the engine 2 When the engine started turn the choke knob slowly to make the engine run and keep it to the full normal position Do no open it quickly when the engine is cold or the outside temperature is cold because the en...

Page 14: ...trical device is grounded Failure to ground unit could lead to electrical shock Check the amperage of the receptacles and be sure not to take a current exceeding the specified amperage Be sure that the total wattage of all appliances does not exceed the rated output of the generator Do not put foreign objects into the plug receptacle NOTE When the circuit breaker or no fuse breaker turns off durin...

Page 15: ...rvice shop NOTE If the engine doesn t start by usual consult your nearest Robin dealer or service shop Do not remove OIL SENSOR PROBE when refilling with oil Remove oil filler cap on the opposite side of carburetor 8 wattage information Some appliances need a surge of energy when starting This means that the amount of electrical power needed to start the appliance may exceed the amount needed to m...

Page 16: ...mally attached to electrical appliances and tools Exemples d applications conseillées en groupe électrogène CHALLENGER 3000 CHALLENGER 4000 CHALLENGER 5000 CHALLENGER 7000 Bulb Halogen Heating 2 5 kW 3 2 kW 4 3 kW 7 0 kW Neons Low consumption Bulb 1 2 kW 1 7 kW 2 1 kW 3 5 kW grinder 1 5 kW 2 0 kW 2 7 kW 4 4 kW Piston Pump Airless 1 2 kW 1 7 kW 2 1 kW 3 5 kW Compressor 0 8 kW 1 1 kW 1 4 kW 2 3 kW E...

Page 17: ...e Every 500 h Remove carbon from cylinder head and the top of the cylinder Clean and adjust carburetor Replace engine mount rubber Every 1000 h 24 months Inspect control panel parts Check rotor and stator Replace engine mount rubber Overhaul engine Change fuel lines NOTE Maintenance operations require trained and qualified personel The maintenance schedule is given as a guide Under severe conditio...

Page 18: ...e damage will result and its life will be greatly shortened 10 2 SERVICING THE AIR CLEANER Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Keep the element always clean Urethane foam dual element type Urethane foam cleaning work and clean the urethane foam with deterg...

Page 19: ...e plug is contaminated with carbon remove it using a plug cleaner or wire brush 2 Adjust the electrode gap between 0 6 and 0 7 mm Gap 0 6 to 0 7 mm bougie CHALLENGER 3000 NGK BR 6HS CHALLENGER 4000 CHALLENGER 5000 CHALLENGER 7000 10 4 CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer 1 Remove the strainer cup and throw away water and dirt 2 Clean the screen and str...

Page 20: ...ally deteriorate making engine starting difficult Remove the carburetor float chamber and also drain the carburetor Change engine oil Check for loose bolts and screws tighten them if necessary Clean generator thoroughly with oiled cloth Spray with preservative if available Never use water to clean your generator Put the starter handle until resistance is felt leaving handle in that position Stock ...

Page 21: ...itch on the connected appliance and unplug Check spark plug for loose spark plug cap If loose push spark plug cap back into place Check spark plug for contamination Remove spark plug and clean electrode 12 2 When no electricity is generated at receptacle Check to make sure no fuse breaker is in the l ON position After making sure that the total wattage of the electrical appliance is within permiss...

Page 22: ...GB 44 13 ElectriCAL DIAGRAMS CHALLENGER 3000 CHALLENGER 4000 ...

Page 23: ...GB 45 CHALLENGER 5000 CHALLENGER 7000 ...

Page 24: ...la Vallée Cedex 3 FRANCE Service Commercial Commercial and Spare Parts Service TEL 33 0 1 64 76 29 60 FAX 33 0 1 64 76 29 99 Services SAV After Sales Service TEL 33 0 1 64 76 29 80 FAX 33 0 1 64 76 29 88 Standard TEL 33 0 1 64 76 29 50 FAX 33 0 1 64 76 29 99 20111025 MU_02GE_CHAL_30_40_50_70_FR_GB ...

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