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■ Do not weld  on drums, tanks, or any  closed containers unless a qualified person  has tested  it and 

declared it or prepared it to be safe.

■ Connect the work cable to the work as close to the welding area as practical. Work cables connected 

to the building framework or other locations away from the welding area increase the possibility of 
the welding current passing through lifting chains, crane cables or other alternate circuits. This can 
create fire hazards or overheat lifting chains or cables until they fail.

■  INSTALLATION

●  The  welding  machine  shall  be  installed  at  a  place ;

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free  from the  inflammables

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less  humidity,  dirt  and  dust

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protecting  from  influence of direct  sunlight, wind  and rain

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not  generated  oil  vapor  and  corrosive  gas

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operating  temperature  range is  from  -10℃ to  40℃

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least  30㎝  away  from wall  and  other welding machine

●  Input  Connection  (Rear of  the  machine)

Be  sure  the  voltage,  phase  and  frequency  of  the  input  power  is  as  specified  on  the  name  plate 
located  on  the  rear  panel  of  the  machine.

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To  connect  the  power  cables,  turn  the  power switch OFF

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Verify  the  voltage  to  be  supplied  from  main  power.

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Open  the  cover  of  terminal  plate  and  connect  the  power  cable  to  the  power  input  terminal  on  the  rear  of 
the  machine  and close  the  cover  of  terminal plate.

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Recommended  cable specification

Item

Unit

200LD

200LD2/3

230LD

250LD3

300LD3

400LD3

500LD3

Input  cable

5.5

8

Holder  cable

25

38

50

Earth  cable

Summary of Contents for Longrun 200LD

Page 1: ...ES Processes INVERTER DC STICK WELDING MACHINE LD SERIES OPERATION MANUAL DO NOT INSTALL OPERATE OR MAINTAIN THIS MACHINE WITHOUT RE ADING THIS MANUAL AND PLEASE ALWAYS THINK BEFORE YOU ACT www worldw...

Page 2: ...phase 380V Optional Single Three Phase 220 380 440V 50 60Hz Input capacity KVA 6 5 7 5 8 9 11 5 17 5 23 5 Open circuit voltage V 74 5 73 79 74 5 81 5 92V 380V Input Output current A 20 185 20 200 20...

Page 3: ...iately if damaged Fumes and gases can be dangerous Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough...

Page 4: ...less humidity dirt and dust protecting from influence of direct sunlight wind and rain not generated oil vapor and corrosive gas operating temperature range is from 10 to 40 least 30 away from wall a...

Page 5: ...OUTPUT CONNECTION...

Page 6: ...FRONT PANEL 200LD2 3 200LD 230LD...

Page 7: ...250LD3 300LD3 400LD3 500LD3...

Page 8: ...any electrical problems 7 Current Volume Adjust the welding current 8 Electric shock prevention device ESPD electric shock prevention function is to prevent user s electric shock by cutting off short...

Page 9: ...ut bridge diode PCB 1 2 Capacitor 1 10 FRD PCB 1 3 Circuit Breaker 1 11 Output terminal 2 4 Auxiliary transformer 1 12 Choke transformer 1 5 Volume knob 1 13 Main transformer 1 6 Switch 1 14 FAN 1 7 T...

Page 10: ...ut bridge diode PCB 1 2 Capacitor 1 10 FRD PCB 1 3 Circuit Breaker 1 11 Output terminal 2 4 Auxiliary transformer 1 12 Choke transformer 1 5 Volume knob 1 13 Main transformer 1 6 Switch 1 14 FAN 1 7 T...

Page 11: ...1 9 FRD PCB 1 2 Capacitor 1 10 Output terminal 2 3 Circuit Breaker 1 11 Choke transformer 1 4 Auxiliary transformer 1 12 Main transformer 1 5 Volume knob 1 13 FAN 1 6 Temp sensor 1 14 Cable lock 1 7 I...

Page 12: ...1 9 FRD PCB 1 2 Capacitor 1 10 Output terminal 2 3 Circuit Breaker 1 11 Choke transformer 1 4 Auxiliary transformer 1 12 Main transformer 1 5 Volume knob 1 13 FAN 1 6 Temp sensor 1 14 Cable lock 1 7 I...

Page 13: ...ut bridge diode PCB 1 2 Capacitor 1 10 FRD PCB 1 3 Circuit Breaker 1 11 Output terminal 2 4 Auxiliary transformer 1 12 Choke transformer 1 5 Volume knob 1 13 Main transformer 1 6 Switch 1 14 FAN 1 7 T...

Page 14: ...ut bridge diode PCB 1 2 Capacitor 1 10 FRD PCB 1 3 Circuit Breaker 1 11 Output terminal 2 4 Auxiliary transformer 1 12 Choke transformer 1 5 Volume knob 1 13 Main transformer 1 6 Switch 1 14 FAN 1 7 T...

Page 15: ...terminal 2 2 Capacitor 1 11 Choke transformer 1 3 Circuit Breaker 1 12 Main transformer 1 4 Auxiliary transformer 1 13 FAN 1 5 Temp sensor 1 14 MF Capacitor 2 6 IGBT 2 15 Input terminal 1 7 IGBT Driv...

Page 16: ...terminal 2 2 Capacitor 1 11 Choke transformer 1 3 Circuit Breaker 1 12 Main transformer 1 4 Auxiliary transformer 1 13 FAN 1 5 Temp sensor 1 14 MF Capacitor 2 6 IGBT 2 15 Input terminal 1 7 IGBT Driv...

Page 17: ...terminal 2 2 Capacitor 1 11 Choke transformer 1 3 Circuit Breaker 1 12 Main transformer 1 4 Auxiliary transformer 1 13 FAN 1 5 Temp sensor 1 14 MF Capacitor 2 6 IGBT 2 15 Input terminal 1 7 IGBT Driv...

Page 18: ...terminal 2 2 Capacitor 1 11 Choke transformer 1 3 Circuit Breaker 1 12 Main transformer 1 4 Auxiliary transformer 1 13 FAN 1 5 Temp sensor 1 14 MF Capacitor 2 6 IGBT 2 15 Input terminal 1 7 IGBT Driv...

Page 19: ...y 1 18 Resistance 2 5 Circuit Breaker 1 19 IGBT Snubber PCB 2 6 Meter PCB 1 20 IGBT 2 7 Fuse 1 21 IGBT Drive PCB 2 8 Volume knob 1 22 Temp sensor 1 9 Switch 1 23 Bridge diode 1 10 MF Capacitor 4 24 Ma...

Page 20: ...y 1 18 Resistance 2 5 Circuit Breaker 1 19 IGBT Snubber PCB 2 6 Meter PCB 1 20 IGBT 2 7 Fuse 1 21 IGBT Drive PCB 2 8 Volume knob 1 22 Temp sensor 1 9 Switch 1 23 Bridge diode 1 10 MF Capacitor 4 24 Ma...

Page 21: ...y 1 18 Resistance 2 5 Circuit Breaker 1 19 IGBT Snubber PCB 2 6 Meter PCB 1 20 IGBT 2 7 Fuse 1 21 IGBT Drive PCB 2 8 Volume knob 1 22 Temp sensor 1 9 Switch 1 23 Bridge diode 1 10 MF Capacitor 4 24 Ma...

Page 22: ...y 1 18 Resistance 2 5 Circuit Breaker 1 19 IGBT Snubber PCB 2 6 Meter PCB 1 20 IGBT 2 7 Fuse 1 21 IGBT Drive PCB 2 8 Volume knob 1 22 Temp sensor 1 9 Switch 1 23 Bridge diode 1 10 MF Capacitor 4 24 Ma...

Page 23: ...Where Purchased Where you use Whenever you request replacement parts or information on this machine always supply the information you have recorded above The date number is especially important when...

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