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3

Assembly Instructions

Fig. 2

Hydro Drive Thumblock 

Drive-Rod

Neutral Lock

handle for operator comfort.)  Route the

 

wiring harness along the handle,

 

plugging it 

into the blade control switch,

 

o.p.c. and 

speed control switch located

 

under the 

speed control plate.  There is

 

not a specific 

color code for hooking up

 

the harness.  Run 

the throttle cable

 

around the left hand side 

of the engine to

 

the throttle plate, 

Place the 

throttle in the full speed detent, with the 

throttle wire hooked in the speed control 

arm on the engine throttle plate, pull on the 

conduit until the speed control arm is at 

maximum speed, tighten conduit clamp.

7. At this point, you are ready to oil and fuel

the engine.  With that being done, take
the unit and raise the rear wheels off the
ground so that they may free wheel.
Block the unit up securely so that you
may run the engine with no danger of it
falling from the stand.  With the speed
control in the neutral position, start the
engine and run it at 3/4 to full throttle.
Using a 5/16" wrench adjust the speed
control link, to set the right hand wheel to
neutral no matter what the left hand
wheel does.  With that accomplished,
lock the lock nuts into place on speed
control link.  If the left hand wheel is not
neutralized use a 1/2" wrench, to break
the lock nut loose on the pump link and
adjust the rod end to neutral the left hand
wheel.  After accomplishing neutral, shut
the engine off and remove the support
blocks from under the machine.  With the
engine shut down, take the drive rods
and bolt them onto the main control shaft
using the 5/16" nyloc nuts provided.
Adjust the length of the rod so that the
pins in the drive levers are just a little
under center of the neutral lock on the
thumb lock.  (See fig.)

8. You are ready for your test run to set the

full speed tracking.  Remember to check
the air pressure in the tires.  Rear wheels

should be set at 12 psi, front casters to

 

20 psi. Run unit at full throttle and set

 

control lever to the full speed setting.

 

The test run should be made on some

 

type of hard surface with the ground

 

being fairly level.  If the machine pulls

 

one way in full speed, adjust the slow

 

side stop bolt up to speed up the slow

 

motor.  If there is not enough adjustment

 

to speed up the slow motor, you may

 

have to lengthen the stop bolt on the fast

 

side.  Run that machine at an

 

intermediate speed.  If you have a

 

tracking problem after full speed tracking

 

is set, the adjustment is in the pump arm

 

rod end.  This is remedied by adjusting

 

the length of the pump arm.  Brake the

 

lock nut loose on the pump arm and

 

remove the bolt from the rod end that

 

attaches it to the link.  To increase the

 

pump speed, shorten the pump arm. To

 

decrease the speed, lengthen the pump

 

arm. Usually about two full turns on the

 

pump arm rod end to speed up or slow

 

down is adequate.  (See fig.

3

)

Summary of Contents for WY36FS481VH

Page 1: ...OPERATORS MANUAL WY36FS481VH WY48FS481VH ...

Page 2: ...low anyone near the machine while in operation 5 Never tamper with safety devices or guards If a guard or safety device is damaged or removed replace it before operating the mower 6 Handle gasoline carefully use an approved gasoline container fill the fuel tank to bottom of drop tube with good quality unleaded gasoline Operator must wear proper shoes and clothing which may also include safety glas...

Page 3: ...heunderside of the mount plate on the lower handle Connect the speed control link to the control cam arm and secure with 1 1 4 nyloc nut 5 Mount the gas tank using the 2 nylon hold down straps pulling tension on the buckles until secure Attach fuel line on tank to fuel filter on engine Attach vapor recovery line on engine to vent barb on 6 Using the remaining 3 8 X 1 bolts and the 4 3 8 nyloc nuts...

Page 4: ...ink and adjust the rod end to neutral the left hand wheel After accomplishing neutral shut the engine off and remove the support blocks from under the machine With the engine shut down take the drive rods and bolt them onto the main control shaft using the 5 16 nyloc nuts provided Adjust the length of the rod so that the pins in the drive levers are just a little under center of the neutral lock o...

Page 5: ...ll safety standards and instructions have been fully read and understood Be acquainted with all SAFETY INSTRUCTIONS in this manual to start 1 Fill the fuel tank and open the fuel valve 2 Speed Control Lever is in Stop position Top of lever all the way to the left 3 Blades disengaged Lever all the way back 4 Control cables locked in neutral at the thumb latches 5 Choke engine as required and start ...

Page 6: ...EASE BE CAREFUL open The hydrostatic pumps will not operate properly with these valves open The mower is equipped with Operator Presence Controls on the upper handle When the operator leaves the operator zone removing both hands from the Operator Presence Control Levers will cause the engine to kill THIS FEATURE IS FOR YOUR SAFETY SAFETY DECALS In order to promote safe operation Worldlawn Power Eq...

Page 7: ...pacers on top of caster arm 1 3 4 to 3 3 spacers on top of caster arm 2 to 3 1 4 2 spacers on top of caster arm 2 3 8 to 3 3 8 1 spacer on top of caster arm 2 5 8 to 3 7 8 All spacers under caster arm 2 7 8 to 4 1 8 NOTE Use 1 4 blade spacers to achieve cutting height between the above measurements Caster Arm Caster Arm Caster Arm Caster Arm Spacers Spacers Caster Assy Caster Assy Blade Spacers Bl...

Page 8: ...end of the mower up or run front end up on ramps Remove blade by turning bolt counter clockwise Sharpen blade with a hand file electric grinder or blade sharpener Wear gloves and eye protection when sharpening Grind blade at original bevel Check balance of blade by positioning the blade on a nail or blade balance pedestal Grind the blade on the end that is heavier until both sides balance Reinstal...

Page 9: ... 603060 603060 ON OFF ON OFF KEY SWITCH KEY SWITCH 363164 363164 BLADE BLADE SWITCH SWITCH 363208 363208 OPC SWITCH OPC SWITCH C C N O N O 363164 363164 HYDRO COTNTROL HYDRO COTNTROL NEUTRAL SWITCH NEUTRAL SWITCH 18 GA WHITE 18 GA WHITE 18 GA YE LLO W 18 GA YE LLO W 18 GA BROWN 18 GA BROWN 18 GA YELLOW 18 GA YELLOW PART 453160 PART 453160 WIRE HARNESS FOR WY36FS481VH WIRE HARNESS FOR WY36FS481VH W...

Page 10: ...Notes ...

Page 11: ...be repaired or replaced at Worldlawn s option without charge for parts or labor up to three years of the original date of purchase Any Mower deck shell in Worldlawn s sole discretion is deemed defective shall be repaired or replaced at Worldlawn s option without charge for parts or labor for the first five years of the original date of purchase and without charge for parts only for years six throu...

Page 12: ...All rights reserved Contents subject to change PART NUMBER 0203 A WORLDLAWN POWER EQUIPMENT INC WY36FS481VH WY48FS481VH OPERATORS MANUAL 933030 ...

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