background image

World Class Catamarans

5-4

DIGITAL CONTROL SYSTEM

Your 270 TE comes equipped with the digital control system discussed in Chapter 3 of this

manual. The switch pods are located on the instrument panel forward of the helm, and the con-
trol unit is mounted inside the console along the rigging wall 

(early 2004 models will have three

rocker switches instead of two pods)

. The boat’s wiring harnesses are connected to the control

unit and accessory fuse blocks via a terminal strip. The strip is labeled to make it easier to iden-
tify the circuits. A wiring diagram is provided on pages 10-12 to allow you to trace circuits when
necessary. 

BILGE PUMPS / FLOAT SWITCHES

Your 270 TE is equipped with two 1500 GPH bilge pumps. Each pump is connected to a float

switch which automatically triggers the pump when water comes to rest in the bilge. The float
switches are connected to the battery management panel through the hull harness and receive
power from the fuses along the the top of the panel. These fuses are constantly energized and
ensure the safety of your boat even when the battery switches are in the “off” position. The
pumps can be manually engaged using the switch pod located on the console. 

The bilge pumps are located behind the aft rigging compartment and can accessed through

the inspection plates in the motorwell, forward of the engines. The wiring for these pumps is
secured on the inboard side of the centerline stringer which is visible from the inspection port.
See the hull wiring diagram on page 10 for details.

Inspect the operation of your bilge pumps and their connections at least annually. To do so,

activate the pump by momentarily lifting the arm on the float switch, then check the operation
using the switch pod. When testing, do not allow the pumps to run dry for more than two to
three seconds. Extended dry operation can result in damage to your pump. Keeping your bilge
areas clean can also help extend the life of your pump.

FRESHWATER SYSTEM

The freshwater pump and wiring are located on the starboard wall inside the console. The

freshwater pump is connected to the 20 gallon freshwater tank also located in the console. The
tank is filled through a fitting located on the starboard vertical wall of the console. Similar to
residential well pumps, the freshwater pump pressurizes the system to 40 psi. then shuts down
until the pressure drops below that level. Most owners leave the pump “on” throughout the day,
and use the system when necessary. On the 270, the freshwater pump feeds the Hosecoil™, 

(see

operating instructions on the next page)

, located on the starboard side of the leanbar. To view the

layout of the freshwater system see the drawing on page 14.

Summary of Contents for 2004 270 TE

Page 1: ...2004 OWNER S MANUAL...

Page 2: ...uipment 1 1 Recommended Safety Equipment 1 2 Capacity Information 1 2 Pollution Regulations 1 3 Boating Safety Guidelines Pre Departure 1 4 Launching 1 4 Underway 1 4 Returning 1 4 Trailering 1 5 Anch...

Page 3: ...ering Controls 2 3 Steering Maintenance 2 3 Steering System Diagram 2 4 Steering System Bleeding Instructions 2 5 Handling Characteristics Turning Characteristics 2 6 Adverse Sea Conditions 2 6 Boatin...

Page 4: ...3 2 Electrical System 3 3 Battery System Battery Distribution 3 3 Voltage Sensor Relay 3 4 Emergency Parallel 3 4 24 Hour Circuits 3 4 Anchor Windlass 3 4 Battery Selection 3 4 Battery Care 3 5 Wirin...

Page 5: ...leaning 4 1 Waxing 4 1 Repair 4 2 Bottom Paint 4 2 Upholstery 4 3 Trim Plexiglass Polyethylene 4 3 Stainless Aluminum 4 3 Bilge Compartments 4 3 Cockpit Drains 4 3 Winterization 4 4 Chapter 5 Model Sp...

Page 6: ...sponsible for completing the warranty card provided by the factory The form is in triplicate with one copy for you the dealer and the factory Keep your copy in a secure place so it can be referenced q...

Page 7: ...ill receive an invitation to join Team World Cat and a survey to rate your purchasing experience and the initial impressions of our company We ask that you join our family of owners and let us know yo...

Page 8: ...are required by federal and state law to be registered in the state where they are pri marily used Registration numbers and validation stickers must be displayed per regulations and a certificate of r...

Page 9: ...ty remaining on the boat should a failure occur Remember this is a guideline for normal operation and does not release you from responsibility should an acci dent occur You must use rational judgement...

Page 10: ...erials in an improper manner OIL AND HAZARDOUS SUBSTANCES The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous sub stances which may be harmful into U S navigable water...

Page 11: ...unch your vessel and move away quickly Move your vessel away from the dock and complete a full system check Ensure that elec tronics pumps and safety equipment are in working order Instruct a passenge...

Page 12: ...anchor and anchor windlass as optional equipment on all boats The anchor we supply is known as a plow style However there are several types of anchors avail able each designed to operate in specific b...

Page 13: ...rt fish Cruisers Yachts Owner s Manual for detailed information on how and when to request assistance RENDERING ASSISTANCE Owners are required by law to render assistance to other boaters involved in...

Page 14: ...u A primary concern is the use of generators when boats are moored adjacent to each other Carbon Monoxide is poisonous and potentially fatal if inhaled over an extended period of time Symptoms of CO p...

Page 15: ...ence sluggish performance a wetter ride and increased bow steering in a following sea In a bow up attitude the boat will perform better but may ride less smoothly Experiment with the trim settings in...

Page 16: ...ar as opposed to the mechanical version used in conventional boats For this reason all World Cats are equipped with a hydraulic steering system featuring steering cylinders mounted on each engine and...

Page 17: ...E DESCRIPTION STEERING CYLINDERS KEVLAR PIGTAIL 4 6 KEVLAR STEERING HOSE STEERING SYSTEM VALVE SEA STAR 1 7 PRO HELM QUANTITY 2 3 2 1 1 THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM...

Page 18: ...wheel clockwise until a steady stream of oil flows through the fitting 3 Close bleed fitting 1 STEP 3 1 Open the bleed fitting labeled 2 and pull the the cylinder shaft all the way out on the fitting...

Page 19: ...stments to the steering wheel can make a World Cat bite quickly and execute high performance turns Experiment with the handling ability of your cat so you are pre pared for any situation on the water...

Page 20: ...tant to ensure proper performance but be aware they are not the only factors which affect it Several things which contribute to the level of performance on your catamaran can change between or during...

Page 21: ...oad distribution to compensate for fuel usage MARINE GROWTH If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contribute to a loss of performan...

Page 22: ...ation of fuel vapors 3 Extinguish cigarettes or other lighted materials 4 Keep a properly charged and correctly rated fire extinguisher nearby DURING FUELING 1 Use common sense and obey all safety reg...

Page 23: ...le you will need to remove the cockpit bolsters by removing the screws that hold it in place To access the screws pull up gently on the bottom of the bolster and locate the drain grommets The factory...

Page 24: ...parallel bat teries in the event of a failure Chapter 5 of this manual will provide details regarding the loca tion and wiring of your batteries and management panel BATTERY DISTRIBUTION The drawing...

Page 25: ...d memory functions This helps to protect your vessel even when you are not available The HOUSE switch does not need to be ON for these breakers to have power Inspect the breakers regularly and push in...

Page 26: ...ce 3 Keep batteries out of the reach of children and pets EXPOSURE If you are exposed to the electrolyte solution follow these procedures and seek immediate medical attention EXTERNAL Flush with large...

Page 27: ...l out on the original breaker Replace by snapping in a new breaker being sure to use a breaker identical in capacity to the original Accessories not integrated into the control unit can include lights...

Page 28: ...5A 11 HORN 10A 12 LWELL 5A 8 STBDB 5A 7 PORTB 5A 16 KEYPAD 15 N A 10A 14 CPITL 5A LIVE WELL RAW WATER CPIT LIGHTS ACC 1 PORT BILGE STBD BILGE ACC 2 ACC 3 H O R N L T S NAV ANC 5A 10A 10A 20A 20A 20A...

Page 29: ...fuse block Operate them with the switch located at the base of the light SPREADER LIGHTS HARDTOP OPTION ONLY Attached to the hardtop or hardtop frame spreader lights illuminate the cockpit in low lig...

Page 30: ...incorporated into the head See Chapter 5 in this manual for operating instructions ANCHOR WINDLASS OPTIONAL Use to deploy and retrieve the anchor This accessory is controlled by a dedicated switch at...

Page 31: ...Warning and Over Rev Limit Warning FUEL GAUGE The fuel gauge displays the remaining fuel level for the tank associated with a given engine TRIM GAUGE Displays the engine trim height WATER PRESSURE Mo...

Page 32: ...scoloration resulting from environmental pol lutants Use a sponge or other soft cleaning device on the smooth exterior surfaces of the hull and deck A soft brush can be used when cleaning nonskid port...

Page 33: ...ing paint This will help prevent marine growth such as barnacles which damage the gelcoat and affect performance World Cat recommends using an epoxy barrier coat prior to boating painting a new vessel...

Page 34: ...owever these metals can deteriorate and fail if improperly cared for Upon returning clean all hardware using a mild detergent and rinse thoroughly with fresh water Avoid using abrasive cleaners or chl...

Page 35: ...charge fully to prevent damage during storage Disconnect the cables and apply a coat of grease to the terminals to prohibit corrosion 5 Inspect all plumbing components and connections to prevent leaks...

Page 36: ...5 5 Livewell System 5 6 Raw Water System 5 6 Hosecoil 5 6 Macerator Pumps 5 7 Portable Head 5 7 OPTIONAL FEATURES Stereo System 5 8 Anchor Windlass 5 8 Outriggers 5 8 SYSTEM DIAGRAMS Access Plate and...

Page 37: ...TER 20 GAL OPTIONAL ACCESSORIES Anchor Windlass Horizon 600 with 300 rope 15 chain and anchor Clarion AM FM Stereo w 6 Disc CD Changer Fiberglass T Top w Aluminum Frame Electronics Box Rod Holders 6 a...

Page 38: ...ne ground is secured to the cranking battery on its respective side see diagram below The house battery provides the power for all your DC accessories The main lead runs aft to the HOUSE switch on the...

Page 39: ...rigging compartment and can accessed through the inspection plates in the motorwell forward of the engines The wiring for these pumps is secured on the inboard side of the centerline stringer which is...

Page 40: ...nt of a plumbing failure To operate either livewell first verify that the respective seacock is open Then install the livewell standpipe and open the flow regulator When you have completed these steps...

Page 41: ...in the forward rigging compartment The pumps evacuate water and residue from the in floor fishboxes and the fishbox forward of the console known as the coffin box The coffin box and starboard fish box...

Page 42: ...ont of the head This will eliminate any pressure that has built up between uses 2 Compress the bellows pump located on the rear left hand corner of the unit a few times to add water to the bowl AFTER...

Page 43: ...rer s instruction manual is provided in the Owner s Portfolio detailing its use The circuit breaker for the anchor windlass is mounted on the battery management panel The breaker is connected to the h...

Page 44: ...World Class Catamarans 5 9 ACCESS PLATE AND RIGGING TUBE DIAGRAM...

Page 45: ...TO HOUSE BATT 14 GA BRN BILGE PUMP 14 GA BRN GRN LIVEWELL PUMP 14 GA BRN BILGE PUMP CONNECTS TO WINDLASS SWITCH IF INSTALLED 14 GA BRN FLOAT TO PUMP 14 GA BRN RED FLOAT TO HOUSE BATT CONNECTS TO ACCES...

Page 46: ...marans 5 11 FORWARD DECK WIRING DIAGRAM 10 GA RED 14 GA BLU TERMINAL BLOCK 14 GA GRY ANCHOR WINDLASS OPTIONAL BOW LIGHT 10 GA RED 14 GA GRY BOW LIGHT 6 GA RED connects to terminal block 10 GA RED 14 G...

Page 47: ...World Class Catamarans 5 12 AFT DECK WIRING DIAGRAM...

Page 48: ...T SYSTEM DIAGRAM A B D C F E sense sense house battery port start battery stbd start battery port engine cranking lead stbd engine cranking lead house positive DC MAIN 50A 24 HOUR CIRCUITS to float sw...

Page 49: ...World Class Catamarans 5 14 FRESHWATER SYSTEM DIAGRAM...

Page 50: ...World Class Catamarans 5 15 LIVEWELL RAW WATER SYSTEM...

Page 51: ...ARBOARD B A C E E I I E E A B C A B C D E F G H I J AFT BILGE PUMPS SCUPPER DRAINS LIVEWELL DRAIN LIVEWELL OVERFLOW FUEL VENTS MACERATOR PUMPS FLOOR DRAIN FLOOR DRAIN ANCHOR LOCKER DRAINS AFT COCKPIT...

Reviews: