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World Cat 255 DUAL CONSOLE 2015, Owner'S Manual

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World Cat 255 DUAL CONSOLE 2015 Owner'S Manual Download Page 4

2015 World Cat 255DC Owners Manual 

 
 

Page 1-3 

5.5

 

Steering Maintenance .....................................................................................................................................5-19

 

!!!  CAUTION .........................................................................................................................................5-19

 

5.6

 

Standard Steering System Diagram (255DC) .................................................................................................5-20

 

5.7

 

Standard Steering System- Bleeding Instructions ..........................................................................................5-21

 

NOTICE ...............................................................................................................................................5-21

 

5.7.1

 

Step 1 .......................................................................................................................................................5-21

 

5.7.2

 

Step 2 .......................................................................................................................................................5-21

 

5.7.3

 

Step 3 .......................................................................................................................................................5-21

 

5.7.4

 

Step 4 .......................................................................................................................................................5-21

 

5.8

 

Power Steering System Diagram (Optional 255DC) ......................................................................................5-22

 

5.9

 

Power Steering System- Bleeding Instructions (Optional 255DC) ................................................................5-23

 

NOTICE ...............................................................................................................................................5-23

 

5.9.1

 

Step 1 .......................................................................................................................................................5-23

 

5.9.2

 

Step 2 .......................................................................................................................................................5-23

 

5.9.3

 

Step 3 .......................................................................................................................................................5-23

 

5.9.4

 

Step 4 .......................................................................................................................................................5-23

 

5.10

 

Handling Characteristics ................................................................................................................................5-24

 

5.10.1

 

Turning Characteristics ...........................................................................................................................5-24

 

5.10.2

 

Adverse Sea Conditions ..........................................................................................................................5-24

 

5.10.3

 

Cross-Clutching .......................................................................................................................................5-24

 

5.10.4

 

Get the boat on plane ..............................................................................................................................5-24

 

5.10.5

 

Keep the boat level  (if the seas change or people move on the boat) ....................................................5-25

 

5.10.6

 

Handling different sea conditions ...........................................................................................................5-25

 

5.10.7

 

Boating Tips ............................................................................................................................................5-25

 

5.11

 

Performance Factors .......................................................................................................................................5-25

 

5.11.1

 

Engine Efficiency ....................................................................................................................................5-25

 

5.11.2

 

Propeller Condition .................................................................................................................................5-25

 

5.11.3

 

Weather Conditions .................................................................................................................................5-26

 

5.11.4

 

Load .........................................................................................................................................................5-26

 

5.11.5

 

Marine Growth ........................................................................................................................................5-26

 

5.11.6

 

Bottom Paint ............................................................................................................................................5-26

 

Chapter 6:

 

Systems Information ...............................................................................................................................6-27

 

6.1

 

Overview ........................................................................................................................................................6-27

 

6.2

 

Fueling Guidelines .........................................................................................................................................6-27

 

!!!  WARNING ...........................................................................................................................................6-27

 

!!!  DANGER ..................................................................................................................................................6-27

 

!!!  DANGER ..................................................................................................................................................6-27

 

6.2.1

 

Before Fueling .........................................................................................................................................6-27

 

6.2.2

 

During Fueling ........................................................................................................................................6-27

 

6.2.3

 

After Fueling ...........................................................................................................................................6-27

 

6.3

 

FUEL SYSTEM .............................................................................................................................................6-28

 

6.3.1

 

Fuel System Benefits ...............................................................................................................................6-28

 

6.3.2

 

Fuel Tank ................................................................................................................................................6-28

 

6.3.3

 

Fuel Vent .................................................................................................................................................6-28

 

6.3.4

 

Fuel Distribution System.........................................................................................................................6-29

 

6.3.5

 

Filling Fuel Tanks ...................................................................................................................................6-29

 

!!!  WARNING ...........................................................................................................................................6-29

 

!!!  WARNING ...........................................................................................................................................6-29

 

6.3.6

 

Pressure Relief Fuel System Diagram .....................................................................................................6-30

 

6.3.7

 

Trouble Shooting Tips ............................................................................................................................6-30

 

6.3.8

 

Integrated Fuel Demand Valve Components ..........................................................................................6-31

 

Summary of Contents for 255 DUAL CONSOLE 2015

Page 1: ...255 DUAL CONSOLE 2015 OWNER S MANUAL ...

Page 2: ...tures of a World Cat and continue to love the World Cat ride that no other boat company can offer If you should ever need assistance with the care maintenance or operation of your boat then please contact your World Cat dealership they have experience with the systems and operations of your boat If for any reason you need additional help please feel free to contact us at the factory Thanks for cho...

Page 3: ... 4 13 4 4 1 Capacity Information 4 13 4 5 Pollution Regulations 4 13 4 5 1 Oil and Hazardous Substances 4 14 4 5 2 Disposal of Plastics Dunnage Garbage 4 14 4 6 Boating Safety Guidelines 4 14 4 6 1 Pre Departure 4 14 4 6 2 Launching 4 14 4 6 3 Underway See Chapter 5 on Performance 4 15 4 6 4 Returning 4 15 4 7 Trailering 4 15 4 8 Anchoring 4 16 CAUTION 4 16 4 9 Shallow Water 4 16 4 10 Emergency Si...

Page 4: ... 10 5 Keep the boat level if the seas change or people move on the boat 5 25 5 10 6 Handling different sea conditions 5 25 5 10 7 Boating Tips 5 25 5 11 Performance Factors 5 25 5 11 1 Engine Efficiency 5 25 5 11 2 Propeller Condition 5 25 5 11 3 Weather Conditions 5 26 5 11 4 Load 5 26 5 11 5 Marine Growth 5 26 5 11 6 Bottom Paint 5 26 Chapter 6 Systems Information 6 27 6 1 Overview 6 27 6 2 Fuel...

Page 5: ... 2 Cockpit Lights 6 36 6 7 3 Rigging Lights 6 36 6 7 4 Cabin Console Lights 6 36 6 7 5 Spreader Lights Standard on Hardtop 6 36 6 7 6 Dome Light Standard on Hardtop 6 36 6 7 7 Bilge Pump Float Switch 6 36 6 7 8 Raw Water Pump 6 36 6 7 9 Freshwater Pump 6 36 6 7 10 Livewell Pump 6 36 6 7 11 Macerator Pump 6 36 6 7 12 12v Outlets 6 37 6 7 13 Marine Head 6 37 6 7 14 Anchor Windlass Freefall optional ...

Page 6: ...trol System 10 55 10 1 3 Bilge Pumps Float Switches 10 55 10 1 4 Freshwater System 10 55 10 1 5 Seacocks 10 55 10 1 6 Livewell System 10 56 NOTICE 10 56 NOTICE 10 56 10 1 7 Raw Water System 10 56 10 1 8 Marine Head 10 57 WARNING 10 57 1 1 1 1 Initial Start Up 10 57 1 1 1 2 Normal Use 10 57 CAUTION 10 57 CAUTION 10 57 1 1 1 3 Deck Pump Out 10 57 1 1 1 4 Overboard Discharge 10 57 CAUTION 10 58 10 2 ...

Page 7: ...d Cat 255DC Owners Manual Page 1 6 10 4 3 Freshwater System Diagram 10 63 10 4 4 Livewell Raw Water System 10 64 10 4 5 Marine Head Diagram 10 65 10 4 6 Thru Hull Diagram 10 66 Chapter 11 Spare Parts List 11 67 ...

Page 8: ...ng the warranty card provided by the factory The Dealer is responsibility for completing the warranty card and returning a copy to the factory The Dealer should provide you with a copy to keep in a secure place so it can be referenced quickly in the event of a warranty issue The 10 year limited hull warranty is transferable and a copy is included at the back of this manual should you decide to sel...

Page 9: ...you should a problem arise Also you will receive an invitation to join Team World Cat and a survey to rate your purchasing experience and the initial impres sions of our company We ask that you join our family of owners and let us know your feelings about the purchase and the quality of our product 1 5 MANUAL LEGEND Throughout this manual you will encounter signals to alert of important informatio...

Page 10: ... important for our service personnel to provide fast and accurate service For service call 866 485 8899 or email service worldcat com Model HIN Purchase date Delivery date Ingition Key Door key Make Model Serial Port Serial Sbd Propeller Make Model Propeller Diameter Pitch Make Model Serial Port Serial Sbd Name Salesman Dealer Phone Service Manager BOAT ENGINES TRAILER DEALER ...

Page 11: ...2015 World Cat 255DC Owners Manual Page 3 10 Chapter 3 BOAT SPECIFICATIONS 3 1 255DC STANDARD BOAT SPECS ...

Page 12: ...2015 World Cat 255DC Owners Manual Page 3 11 3 2 255DC FEATURES ...

Page 13: ... validation stickers must be displayed per regulations and a certificate of registration must be on board while the vessel is being operated When traveling away from your home waters contact authorities at your destination to determine if any additional registration is required Some areas require permits or temporary registra tions to operate in their waters When completing registration forms you ...

Page 14: ...label means your World Cat is certified by the NMMA With this tag you are assured your fuel system electrical system lighting ventilation and steering are not only in compliance with the US Coast Guard regulations but also meet the more stringent standards of the NMMA The NMMA is a national trade organization serving all elements of the recreational boating industry including manufacturers of boat...

Page 15: ...ines which you should follow before any trip 4 6 1 Pre Departure x Establish a float plan and provide it to a person whom you trust The plan should give the details of your trip including where you are going and when you expect to return If you deviate from the plan notify that person as soon as possible x If you anticipate operating in a new area understand the local rules and request charts or i...

Page 16: ...pt to operate the vessel in conditions that are unsafe or beyond your experience level 4 6 4 Returning x Obey navigational markers and be aware of any tidal changes since departure x Collect and dispose of refuse properly to maintain our waters for future generations x Prepare your boat for loading before moving to the dock Quickly pull your vessel from the water and move away from the ramp to com...

Page 17: ...t to pull yourself free 4 10 EMERGENCY SITUATIONS Unfortunately even the safest boating practices cannot eliminate the potential of emergency situations developing Therefore you should prepare yourself and your crew to handle any problems that may arise Establish specific plans for fires man overboard collision etc and review them with your passengers prior to departing Planning allows people to r...

Page 18: ...ing reference page 39 of the Sportfish Cruisers Yachts 2ZQHU V 0DQXDO 4 11 CARBON MONOXIDE CO D DA AN NG GE ER R Carbon Monoxide CO is a colorless odorless and tasteless gas produced by the exhaust system of any combustible engine CO can cause brain damage or death if inhaled over an extended period of time To protect yourself and your passengers never block the ventilation outlets in cabins conso...

Page 19: ...experience sluggish performance a wetter ride and increased bow steering in a following sea In a bow up attitude the boat will perform better but may ride less smoothly Experiment with the trim settings in various sea conditions to determine what you are most comfortable with When using the trim to correct a listing con GLWLRQ LPDJLQH DQ FRQQHFWLQJ WKH VWDUERDUG HQJLQH WR WKH SRUW ERZ DQG SRUW HQJ...

Page 20: ...EDU DV RSSRVHG WR WKH mechanical version used in conventional boats For this reason World Cat 255DC is equipped with a hydraulic steering system featuring steering cylinders mounted on each engine and a steering system valve This system enables both engines to respond in unison to adjustments at the helm In order to maintain the excellent steering characteristics of your boat occasionally you will...

Page 21: ...255DC Owners Manual Page 5 20 5 6 STANDARD STEERING SYSTEM DIAGRAM 255DC This is a representation of a typical World Cat steering system The lengths of the steering hoses and pigtails will vary depending on the model ...

Page 22: ...som 5 7 2 Step 2 x Open the bleed fitting labeled 1 and pull the cylinder shaft all the way out on the fitting 1 side x Holding the shaft to prevent it from moving back into the cylinder have someone turn the wheel clockwise until a steady stream of oil flows through the fitting x Close bleed fitting 1 5 7 3 Step 3 x Open the bleed fitting labeled 2 and pull the cylinder shaft all the way out on t...

Page 23: ...Owners Manual Page 5 22 5 8 POWER STEERING SYSTEM DIAGRAM OPTIONAL 255DC This is a representation of a typical World Cat power steering system The lengths of the steering hoses and pigtails will vary depending on the model ...

Page 24: ...IOXLG 7XUQ 3RZHU 3XUJH 2 Close bleeder valve and disconnect line from the Power Assist Pump Place dust cap back on bleeder valve 5 9 2 Step 2 x Attach the four lines to each of the bleeder valves on the steering cylinders x Open each of the four bleeder valves x 7XUQ 3RZHU 3XUJH 21 x Turn the steering wheel slowly 20 times clockwise then slowly 20 times counter clockwise 5 9 3 Step 3 x With Power ...

Page 25: ... substitute for common sense As an operator you are responsible for the safety of your passengers and vessel therefore your trips should be limited by your level of experience Planning and paying constant attention to the weather and sea conditions is paramount If you are forced to operate in dangerous seas however you can be confident that your World Cat when operated properly can handle them saf...

Page 26: ...nt of operating time remaining at a given reading x Determine minimum speed for effective steering in close quarters x Determine the turning radius required at various speeds x Determine the rates of acceleration and deceleration with various load conditions Include the distance required to stop the boat at various speeds Use the information provided in section 6 of the 6SRUWILVK UXLVHUV DFKWV 2ZQ...

Page 27: ...amples of things which can affect your vessel Fuel levels change through the day and greatly affect the attitude of your boat When necessary make adjustments to engine trim and load distribution to compensate for fuel usage 5 11 5 Marine Growth If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contribute to a loss of performance A decline in...

Page 28: ...uidelines while fueling Leaking or spilled fuel is an explosion hazard Regular checks of the fuel system are needed to protect you and the vessel D DA AN NG GE ER R Static electricity can ignite gasoline vapors causing serious injury death and or destruction of property 6 2 1 Before Fueling x Shut down the engines and turn off all electrical devices including the batteries x Close all hatches port...

Page 29: ...in the aft rigging space on all models except the 270TE all 295 models and 330TE On those models they are mounted on the hullside and can be reached through access doors on the cockpit walls Inspect these filters regularly and replace when needed 6 3 1 Fuel System Benefits x Automotive style refueling x Automotive Nozzle shut off x Fuel Nozzle retention x System send signal to the pump nozzle to s...

Page 30: ...nk to siphon into the boat See fig 6 3 6 6 3 5 Filling Fuel Tanks 7KH IXHO V VWHP LV GHVLQJHG WR DXWRPDWLFDOO VKXW RII WKH IXHO QR OH ZKHQ WKH WDQN LV IXOO E WKH QOHW RQWURO 9DOYH 6HH LJ VLPLODU to an automotive fuel system The tank is filled when the fuel fill nozzle has shut itself off the second time Attempting to fill the tank past this point may cause some of the components to not function pr...

Page 31: ...2015 World Cat 255DC Owners Manual Page 6 30 6 3 6 Pressure Relief Fuel System Diagram 6 3 7 Trouble Shooting Tips ...

Page 32: ...red under warranty 6 4 1 Additives There is no practical additive known that can prevent or correct phase separation The only solution is to keep water from accumulating in the fuel tanks If phase separation does occur your only remedy is to drain your fuel tanks clean and dry the tank completely and refill with fresh fuel 6 5 ELECTRICAL SYSTEM The electrical system on your catamaran consists of t...

Page 33: ...WHU 6ZLWFK FORFNZLVH WR WKH 2Q SRVLWLRQ WKLV ZLOO SRZHU XS ERWK SRUW VWDUERDUG EDWWHULHV I RX H SHULHQFH ORZ voltage in one of the cracking EDWWHULHV WKH XDO LUFXLW DWWHU 6ZLWFK PXVW EH WXUQHG FORFNZLVH SDVW WKH 2Q SRVWLRQ WR WKH 20 1 SRVLWLRQ 7KLV ZLOO WKHQ SDUDOOHO ERWK EDWWHULHV WR DLG LQ FUDFNLQJ ERWK HQJLQHV 2QFH ERWK HQJLQHV DUH FUDFNHG WKH XDO LUFXLW DWWHU 6ZLWFK 0867 EH WXUQHG EDFN WR WKH ...

Page 34: ...RXOG FKHFN WKH DPS EUHDNHU WR VHH LI LW V been tripped if so reset the breaker by pushing the breaker arm back up into position If you choose to add a windlass to your boat contact your dealer for information on selecting a breaker to protect the windlass wiring 6 6 3 Windlass Deck Switch Maintenance Refer to section 7 10 for details on maintenance provided by Lewmar D DA AN NG GE ER R Disconnect ...

Page 35: ...al attention EXTERNAL Flush with large amounts of water for contact with the skin If severe irritation occurs or it contacts your eyes seek medical attention immediately INTERNAL Consume large amounts of water or milk coupled with milk of magnesia a beaten egg or vegetable oil Seek medical attention immediately The guidelines above are basic and do not alleviate the owner of responsibility should ...

Page 36: ...hts with integrated switches marine head controls stereos aftermarket electronics and 12V outlets These devices draw current from the accessory fuse blocks The fuse blocks are similar to those found in automobiles and use snap in fuses to protect a circuit You can obtain replacements for these fuses from your dealer or local auto parts store Always replace a damaged fuse with one of equal rating G...

Page 37: ...top frame spreader lights illuminate the cockpit in low light situations They are operated using the switch on the dome light or instrument panel and are protected by a fuse block 6 7 6 Dome Light Standard on Hardtop Located under the hardtop radio box this light features both white and red lamps for nighttime operation It is powered by the fuse block located in the radio box 6 7 7 Bilge Pump Floa...

Page 38: ... can be operated using the faceplate or a remote keypad which is mounted near the helm It is powered by the fuse block and the memory wire is connected to a 24 hour circuit 6 7 16 Windshield Wipers optional 255DC Operated by a dedicated rocker switch at the helm these function identically to those found on passenger auto mobiles 6 7 17 Horn Function identically to those found on passenger automobi...

Page 39: ...m at the factory but it can be modified to suit your needs Instructions on the operation and features of these gauges is included in your HQJLQH RZQHU V PDQXDO 6 9 PLUMBING SYSTEM The intake and discharge of water is integral to several of the features and accessories provided on your boat including livewells fishboxes sanitation devices and water systems World Cat installs the plumbing components...

Page 40: ...ions of the deck Make sure to rinse the boat thoroughly after cleaning C CA AU UT TI IO ON N Using strong or caustic cleaning agents such as bleach citrus based cleaners or one containing ammo nia will damage the appearance and strength of your gelcoat 7 1 3 Waxing Similar to automotive finishes gelcoat will begin to fade over an extended period of time Constant exposure to environmental pollutant...

Page 41: ... dock it for more than a few days you should coat the hull beneath the water line with anti fouling paint This will help prevent marine growth such as barnacles which damage the gelcoat and affect performance World Cat recommends using an epoxy barrier coat prior to boating painting a new vessel This will help to prevent but not eliminate gelcoat blistering on the hull which is not war ranted by W...

Page 42: ...es These drains are designed to quickly evacuate the cockpit should the boat become swamped Flushing these drains routinely will ensure the safety of your crew and vessel as well as eliminate the potential for odors associated with fish residue These drains are evacuated through the scuppers located on the hullside Each scupper has a rubber flap to prevent water from entering the boat Check this m...

Page 43: ... if necessary x Inspect caulking around hardware windows hatches etc to prevent water damage Normal use will break down sealants and can lead to costly repairs if not maintained x Remove or cover all electrical devices to prevent damage from UV rays The rays will cloud electrical dis plays and make them hard to read x Remove cushions and store indoors to prevent damage x Winterize the engines and ...

Page 44: ...ficial Anodes X Wash boat hardware and canvas X X Wax exterior gelcoat X X Clean protect hardware X Clean exterior upholstery X X Clean cabin interior upholstery X Flush engines with fresh water X Spray metal components in bilge X Clean bilge X X Check bilge for leaks X X Inspect steering controls X Inspect fuel systems for leaks X Replace fuel filters X X X Lubricate fuel fill O rings X Inspect f...

Page 45: ...2015 World Cat 255DC Owners Manual Page 7 44 7 10 LEWMAR PROVIDED BY LEWMAR ...

Page 46: ...2015 World Cat 255DC Owners Manual Page 7 45 ...

Page 47: ...2015 World Cat 255DC Owners Manual Page 7 46 ...

Page 48: ...2015 World Cat 255DC Owners Manual Page 7 47 ...

Page 49: ...2015 World Cat 255DC Owners Manual Page 7 48 7 11 MAINTENANCE LOG Service Date Engine Hours Dealer Service Repairs ...

Page 50: ...2015 World Cat 255DC Owners Manual Page 8 49 Chapter 8 HURRICANE PREPAREDNESS ...

Page 51: ...2015 World Cat 255DC Owners Manual Page 8 50 ...

Page 52: ...2015 World Cat 255DC Owners Manual Page 8 51 ...

Page 53: ...GARDING ANY PERFORMANCE CHARACTERISTIC OF THE BOAT OR ITS COMPONENTS SHALL BE CONSIDERED AN ESTIMATE ONLY AND SHALL NOT BE RELIED UPON AS EXPRESS WARRANTY OR AS A BASIS OF THE BARGAIN FOR THE BOAT OR ITS COMPONENTS h electrolysis galvanic corrosion crevice corrosion stray current or any deterioration of underwater components i components not manufactured by HC Composites LLC whether or not warrant...

Page 54: ...imited warranty applies to new boats manufactured by HC Composites LLC except as such limLWHG ZDUUDQW PD EH WUDQVIHUUHG WR D VXEVHTXHQW SXUFKDVHU DV SURYLGHG KHUHLQ 7KH WHUP QHZ ERDWV VKDOO include boats that may have been repaired during the manufacturing process as part of HC Composites LLC quality assurance program This limited warranty contains the entire agreement between HC Composites LLC an...

Page 55: ...tly to the battery management panel The negative engine leads are connected to the common battery ground using the cranking battery on their respective side see diagram below The starboard battery provides the power for all your DC accessories The main lead runs to the battery switch on the EDWWHU PDQDJHPHQW SDQHO URP WKHUH FXUUHQW LV URXWHG WR WKH FRQVROH WKURXJK WKH DPS 0DLQ EUHDNHU located on t...

Page 56: ... at least annually To do so activate the pump by momentarily lifting the arm on the float switch then check the operation using the switch pod When testing do not allow the pumps to run dry for more than two to three seconds Extended dry operation can result in damage to your pump Keeping your bilge areas clean can also help extend the life of your pump 10 1 4 Freshwater System The freshwater pump...

Page 57: ...ng your livewell To prevent this close the seacock when the pump is not in operation NOTICE Operating the engines in reverse can cause excessive ventilation near the livewell intake causing the SXPS WR DLUORFN 7R SUHYHQW WKLV WXUQ WKH SXPSV 2 SULRU WR DQ FRQWLQXRXV RU KLJK VSHHG UHYHUVH operation If your pump does becomes air locked WXUQ WKH SXPS 2 IRU WR VHFRQGV WR FRUUHFW the problem 10 1 7 Raw ...

Page 58: ... to evacuate the tank 1 1 1 1 Initial Start Up On each trip prior to using the head complete the following steps 1 Turn on the freshwater system 2 Fill 1 3 of the bowl with water using the lower switch on the control panel 3 Hold down the flush switch for 5 seconds to evacuate the bowl and refill with water 1 1 1 2 Normal Use Use the steps below for normal operation 1 Hold the upper switch on the ...

Page 59: ...chor anchor rope and chain which is matched to your vesVHO V VL H 7KH URFNHU switch to control the windlass is mounted at the helm and foot switches are installed at the windlass The PDQXIDFWXUHU V LQVWUXFWLRQ PDQXDO LV SURYLGHG LQ WKH 2ZQHU V 3RUWIROLR GHWDLOLQJ WKHLU XVH The circuit breaker for the anchor windlass is mounted in the starboard battery compartment The breaker is connected to the ba...

Page 60: ...the hatch located in the rear starboard battery compartment 10 3 6 Power Assist Steering The power assist unit provides automobile like steering on your catamaran The unit is installed in the console between the helm and steering rams The power for the unit is connected to both the port starboard key switch 10 3 7 Wiper w Rinse The windshield wiper switch allows you to operate the wiper and rinse ...

Page 61: ...2015 World Cat 255DC Owners Manual Page 10 60 10 4 BATTERY MANAGEMENT Bilge float Bilge float Stbd Battery Port Battery Jumper Jumper Stereo Mem DC Main Windlass Stbd Engine Port Engine ...

Page 62: ...2015 World Cat 255DC Owners Manual Page 10 61 10 4 1 Wire Code ...

Page 63: ...TRIP SPEAKER SPEAKER STEREO MACERATOR HEAD ANCHOR LIGHT 14 GA GRAY WHT NOT INSTALLED WITH HARDTOP OPTION FUEL SENDER FUEL SENDER COCKPIT LIGHT 14 GA BLUE COCKPIT LIGHT 14 GA BLUE 12 VOLT OUTLET 12 VOLT OUTLET BILGE PUMP 14 GA BRN LIVEWELL PUMP 14 GA BRN YEL BILGE PUMP 14 GA BRN FLOAT SWITCH 14 GA BRN 14 GA BRN RED FLOAT SWITCH 14 GA BRN 14 GA BRN RED RAW WATER PUMP 14 GA BRN FRESHWATER PUMP 14 GA ...

Page 64: ...2015 World Cat 255DC Owners Manual Page 10 63 10 4 3 Freshwater System Diagram W S Ba s e W S Ba s e W S Ba s e W S Ba s e Vent W S Ba s e Transom shower Fresh water pump Toilet 8 Gallon water tank ...

Page 65: ...d Cat 255DC Owners Manual Page 10 64 10 4 4 Livewell Raw Water System W S Ba s e Sea Cock Livewell Pump Raw water pump Raw water washdown Livewell inlet Livewell drain Livewell overflow 3 Rigging tube W S Ba s e ...

Page 66: ...2015 World Cat 255DC Owners Manual Page 10 65 10 4 5 Marine Head Diagram Vent Waste pump out Waste tank Waste vent Macerator pump Toilet Sea cock ...

Page 67: ...hru Hull Diagram PORT C C A F I D D STARBOARD H J I G F C D E B A SCUPPERS DESCPRIPTION T HULL F AFT BILGE FUEL VENTS LIVEWELL DRAIN LIVEWELL OVERFLOW DRAIN FISHBOX DRAIN WATER TANK VENT ANCHOR LOCKER DRAIN GARBOARD DRAIN HOLDING TANK VENT B C C A I D D G ...

Page 68: ...70 2780 255 23DC Hardtop Panel Pacer Marine 20300381 4 LED Light Red Wht 20200332 Atwood LED Mast Light 24 Ͳ S S Base 20200297 Battery Tray Group 27 Ͳ Narrow Width Ͳ S S Rods 20156841 BEP Negative Buss Bar HD 300A 4ͲPole 20170277 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns ...

Page 69: ...N2K w Amphenol Connector 20173490 Fusion Stereo Remote 20173501 Guarded Rocker Switch 20170361 Heavy Duty Circuit Breaker 50A 20190375 JL Audio 6 5 Speaker Titanium w Sport Grill 20173510 LED Bow Lights PR 20200283 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact ...

Page 70: ... 2ͲBank Waterproof Charger 20A 50 60Hz 90Ͳ135VAC 20173459 PSPT AC Plug Holder w Clamp 20150382 Ritchie Compass Small Profile 20170913 Rope Lighting 20200245 Sony AM FM Antenna w Amp 20173431 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized Wo...

Page 71: ...nt Storage Lid 230SF 250DC SF 270SF 20130009 Laminated Seat LidͲPort 250DC 45000040 Laminated Seat LidͲStbd 250DC 45000041 Laminated Seatbox Lid P S 255DC 26003495 Laminated Stereo Box 250DC 26000289 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local auth...

Page 72: ...Pressure Relief Deck Gas Fill Straight Zamak Chrome 20163488 Fuel Hose 1 1 2 50 RL 20140102 Fuel Hose 3 8 250 RL 20140103 Fuel Hose 5 8 250 RL 20140104 Yamaha Fuel Filter Water Seperator 90441543 Gel coat These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local...

Page 73: ... 20040128 Gel Ext Ashland NRP Ice Blue Sea Hunt Match 16052912 DR838 20040128 Gel Int Ashland SR Arctic White Gel 11 Series 20040090 Graphic Logos Capacity Label 255DC Ͳ NMMA Certified 20690486 DecalͲ Boot Stripe Die Cut Pattern 20150199 Decals for Graphic Package All models available 20690222 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd part...

Page 74: ...l Ͳ Prop Helm 60690302 Warning Label Ͳ Prop Transom 60690301 WCC Main Decal Strip Roll 20150036 World Cat S S Hullside Logo Chrome 3 15 x 26 20690331 HardwareͲ Deck 1 1 2 Painted Cap 20160486 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized W...

Page 75: ...jacket Storage Canvas Off White Ͳ Port Stbd 20330394 255DC Transom Door Seafoam Starboard ST 20156957 3 Cable Boot Off White 20160229 3 White Trim Ring Chaffing Ring 20160329 3 White Trim Ring Chaffing Ring 20160329 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact...

Page 76: ...djustable Windshield Brace 8 1 2 Ͳ10 1 2 20160470 Aluminum Cushioned Clamps 1 20210267 Aluminum Cushioned Clamps 3 4 20210266 Anchor Rode Special 8ͲPlaited Anchor Rope 2005 20150333 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized World Cat d...

Page 77: ... Bow Pulpit Brackets Set of 2 20160468 Bow Roller 20150235 Clear Hose 3 8 200 RL 20140107 Console Storage Net 4 x 10 1 2 20150299 Drain Plate Stainless Steel Cockpit Area 20160169 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized World Cat dea...

Page 78: ...3469 GEM S S Lift Handle Latch Lock 3 20160275 Glove Box 250DC w SS Lock 20150015 HardͲTop 255DC Aluminum Frame Silver Launchers 2012 2 Backing plates 20510935 HardͲTop 255DC Aluminum Frame Silver Launchers 2012 2 Backing plates 20510935 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety c...

Page 79: ...tch Cam Special M10 X 1 5 Thd T316 20163587 Latch Cam Special M10 X 1 5 Thd T316 20163587 Leanbar Drink Holder Insert Offwhite 20150889 Lid Lock Spacer 2 ͲBlack 20160465 Lifting Eye Round 20160243 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authori...

Page 80: ...3542 Rigging 2 Flange w Fuel Hose PortͲBlack 20160343 Rigging Flange Hose Union Black 20160344 Rigging HoseͲBlack 2 50 RL 20140123 Rod Holder Grommet 3 3 8 20150259 Rod Storage Rack 325613 20150179 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local author...

Page 81: ...ns 20170095 Speaker Cutout Cover WC 20163498 Speaker Cutout Cover WC 20163498 Stainless FIAM Horn 20170254 Starboard Sea Foam Hatch 12 x 20 20156926 Starboard Small Hatch 11 3 16 x 14 3 4 20150291 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authori...

Page 82: ...stic 90 3 4 20160237 Top Mount Hinge 4 x 4 Class A 20163462 Transom End Cap Nylon Offwhite World Cat 20150011 Transom Molding Arctic White 12 EA Thinner No Holes 20610386 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized World Cat dealer to bu...

Page 83: ...w Eye 304SS 1 2 x 4 3 4 GLO SS Nuts 20161503 Color Match 304SS Vinyl Bow WC 230 250 270 20600239 Drain Plug Garboard 20150225 Keel Plate 230 250 270 20160140 Nylon Plug 3 4 20160272 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized World Cat d...

Page 84: ...a Premier II Control Cable 24 90441603 Plumbing 1 1 2 3 Way Tee Fitting 20160040 1 1 2 Drain w Screen 20160537 1 1 2 PT x 1 1 2 HB EL112 20160084 1 1 2 Waste Pump Out 20160512 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized World Cat dealer ...

Page 85: ...x 34 HB Tee 20160039 3 4 Brass Intake w Nut HiͲSpeed Water Pick up Bronze 20160127 3 4 Male PT to 1 HB 20160350 3 8 HB Tee 20160542 Ball Valve Brass 3 4 20160560 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized World Cat dealer to buy these p...

Page 86: ...Macerator Pump W7013314 Jabsco Elongated Toilet Electric CE 12V 20150381 Livewell Hose 1 1 8 Black HD PVC 100 RL 20530464 Macerator Pump w Deutsch Plug 20740248 Nylon Elbow 3 4 Male PT by 5 8 HB 20160364 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local ...

Page 87: ...tation Hose 1 100 RL 20140128 Sanitation Hose 1 5 100 RL 20140127 ScrewͲIn S S Water Inlet 2015MY 20163570 ShurFlo Livewell Pump w Deutsch 1100 GPH 20740246 ShurFlo Pro Blaster 2 Water Pump 20740303 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local autho...

Page 88: ...over 1Ͳ1 2 20163453 ThruͲHull Resin 90 w SS Cover 1Ͳ1 8 20163452 ThruͲHull Resin w SS Cover 1Ͳ1 8 Ͳ 1Ͳ1 4 20163455 ThruͲTransom Scupper Resin w SS Cover 1Ͳ1 2 4Ͳ3 8 20163457 Vinyl Push Plug 1Ͳ1 2 Black 20160220 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your...

Page 89: ...witch 20170912 Steering 50amp Fuse Assembly for Power Steering W7010050 Bracket for Steering System Valve 20180017 Gem 15 3ͲSpoke S S Steering Wheel w Ball Bearing Knob w 1501ͲͲ 5 8 wheel nut 20180966 Hydraulic Tilt Helm Sea Star HH6541 20180022 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create ...

Page 90: ...eleflex Power Steering Diode Keyswitch 20180094 Upholstery Bolster Clip 1 4 Offset 16GA 316SS 20291025 Cushion Aft Jump Seat Backrest P S 255DC 2012 20290822 Cushion Aft Jump Seat Bottom P S 255DC 2012 20290823 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your...

Page 91: ... 2012 20290820 Cushion Port Stbd Aft Bow Back 255DC 2012 20290881 Cushion Seatbox BackrestͲPort Stbd 255DC 2012 20290831 Cushion Seatbox BottomͲPort Stbd 255DC 2012 20290830 Cushion Stbd Bow Back 255DC 2012 20290813 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact...

Page 92: ...Fastener Stud BS10370 1000bx 65040073 Screw In Studs 3 8 65040082 These parts should be installed by a certified World Cat dealer Installation by a non authorized 3rd party may result in improper erforcemance and create safety concerns Please contact your local authorized World Cat dealer to buy these parts at the same price Page 10Ͳ25 Price and availability subject to change ...

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