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THIS DRAWING IS THE PROPERTY OF An..ANl1C MARINE PRODUCTS, INC

ANY INFORI<ATION,

SPECSOR DESIGNSI<AYNOT BE COPIEDOR USED

IN '"'"

WAY\\1mOUTmE WRITTEN

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REVISIONS

OESCRIPT10H

1

DATE

I JJ'PROVED

A

WIRE TAGGED

"#1"

FOR LOCATION PURPOSES, [lOTH

ENDS I

C

10

RED

16

RED

16

RED

16

RED

16 RED

16 BRN/WHT

16 BROWN

16 BRN/ORN

B WAY MOLDED HARNESS
(NAFSHR-D)

TO THE

SYSTEMS MONITOR PANEL
PLUG (NAFSMH-D)

B

16 BRN/YEL

16 BLUE

16 GRY/WIIT

16 GRAY

J

4 WAY MOLDED HARNESS

(NAFSHR-C)

TO THE

SYSTEMS MONITOR PANEL
PLUG (NAFS\lH-C)

D

G

E

F

NOTE

ALL WIRING DETAILS SHOULD BE
TAKEN FROM OTHER DRAWINGS, THIS

IS TO SHOW THE LOCATlON OF THE
WIRES FROM THE HARNESS ONLY,
SEE DETAIL BELOW OF NAV/ANC

SW.

EXACT LOCATIONS OF WIRES IN THE
MOLDED PLUGS SHOULD BE TAKEN
FROM TlilER

SEPERATE DRAWINGS.

JUMPEII DETAILS CAN BE FOUND

ON Clfr

SHEETS.

8REAKOlJT LENGTHS FOR THE HRNS

AND THE SEPERATE lEADS

CAN BE

TAKEN FROM flNAL

ASSEMBLY PRINT

SWITCH

16 GA CRY

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16 GA ORN/WHT

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CONNECTOR

FOR HORN LEAD

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FINAL WIRING ASSEMBLY

09-0004

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TLANTIC MARINE PRODUCTS INC

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10 ~A RED FOR MASTER TO FEED BREAKERS

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BY FINISHWoRK

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SHARP EDGES AND CORNERS. PARTS ARE TO BE

ATE DRAWN

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ANa FREE OF OEBRIS.

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https://www.boat-manuals.com/world-cat/

Summary of Contents for 246SF 1998

Page 1: ...SYSTEM 13 ELECTRICAL SYSTEM BATTERY INFORMATION 14 WIRING CODE 15 GAUGE TROUBLESHOOTING QUICK REFERENCE 16 INSTRUMENTATION DATA 17 20 DETAILS OF SWITCH WIRING 21 22 SWITCH and INSTRUMENT PANEL DIAGRAMS 23 34 WI NDLASS WI RING DIAGRAM _ 35 WINDLASS OPERATION MAINTENANCE 36 37 TRAILER BRAKE REQUI REMENTS 38 TM FOR FURTHER INFORMATION CONTACT YOUR WORLD CAT DEALER OR WCC GROUP INC ATTN CUSTOMER SERVI...

Page 2: ... of the boat being operated as a demonstrator and or displayed for sale 8 Damage or deterioration of the boat or its components due to altachment 01hardware or other componenls by anyone other than an employee of the Manufacturer 1 Repair or replacemenl at the option 01 the Manufacturer is the exclusive remedy under this warranty in no event shall the Manufacturer be liable for any consequential o...

Page 3: ...anks 1 yr Contact WCC Inca MOlded Products Baitwell 1 yr 615 350 7290 Lewmar Marine Cabin Hatch Windlass 3 yrs 203 458 6200 New Century Products Cabin Windshield 1 yr 615 822 2001 Rule Industries Bilge Pumps 5 yrs pro rated 978 281 0440 Rule Industries dlv Danforth Compass 3 yrs 978 281 0440 Scandvik Washdown Faucet Shower 1 yr 800 535 6009 ShurFlo Water Pumps Cabin Faucet 1 yr 800 854 3218 Tampco...

Page 4: ...USE OF BOARDING LADDER A WARNING Do Not Leave Battery Switch In On Position When Both Engines Are Running A WARNING LEAKING FUEL IS A FIRE EXPLOSION HAZARD INSPECT FUEL SYSTEM REGULARLY FOR LEAKS CORROSION BUT AT LEAST ANNUALLY 266 sc ONLY Bow Area Seating ALL MODELS Transom Area 2 installed ALL MODELS After Bulkhead ALL MODELS Starboard Battery Compartment ALL MODELS Starboard Battery Compartt 14...

Page 5: ...its become embedded in the fabric Lightly soiled Sunbrella can be cleaned without removal from the installation Brush off loose dirt etc wet down with fresh water and clean with a mild solution of Ivory liquid and lukewarm water For heavily soiled fabric removal from the frame is necessary Soak in a solution of 1 2 cup of household bleach and 1 4 cup of Ivory liquid soap per gallon of lukewanm wat...

Page 6: ...equipment etc Hint To establish the waterline for masking put the boat in the water for a few days to establish a scum line and mask off accordingly Prepare the hulls by removal of mold release waxes wiping down the surfaces with a pre primer solvent change application and removal rags frequently Scratch the surfaces lightly with a Scotch Brite pad to provide a footing for the primer coat Wipe lig...

Page 7: ... motors first center the starboard motor by tuming the helm Then open the system ball valve located beneath the inspection port on the dive platfomn by turning it 90 degrees This will isolate tr e port motor from the system and allow it to be moved manually Center the port motor by hand then close the ball valve and replace the inspection port cover Note It may become necessary to purge bleed the ...

Page 8: ... on Wing 2 side of cylinoer Turn steering wheel counter clockwise until an air free stream of oil comes forth from bleed fitting 2 then close bleed fitting 2 Open bleed fitting 3 and pull cylinder shaft all the way out on fitting 3 side of cylincer Turn steering wheel counter clockwise u til an a r free stream of oil comes o rcm tleed fitting 3 then close bleed fitting 3 Open bleed f tting 4 and p...

Page 9: ...THE SYSTEM CAN BECOME CONTAMINATED LEADING TO STEERING FAILURE READ INSTRUCTIONS ON TUBE PRIOR TO USE I II ltti ll I _ II t F VALVE Quantity Description Part Number Application 1 Helm Pump 1 7 Tilt Helm All Models 2 OIB Cylinders HC5345 All Models 2 20 ft Hoses H05120 266sc Only 2 18 ft Hoses H05118 246sf 266sf 2 pair Bulkhead Fittings HF5512 All Models 7 3 ft Hoses 664224 All Models 8 https www b...

Page 10: ...J I I J J 1 J I J J j Fuel System All Models lid 1 nI iI IiI in I i il I I IIFUEL TAN i ACCESS FORT FILL IVENT I I i I FeE NK ACCESS PORl FILL I VENT 9 https www boat manuals com world cat ...

Page 11: ...J I I Fresh Water System Center Consoles FILL TOP OF CONSOLE jl I I Ii I I I Ii I I I i I 00 J 20 GAL SUPPLY VENT RETRACTABLE SHOWER OUTLET PUMP J I I I I 10 https www boat manuals com world cat ...

Page 12: ... I 00 I I i IJ t I 11 11 j i tJ I iiI 0 1 I II I I II II I GI 20 GAL SUPPLY TANK PUMP INTERIOR CABIN BULKHEAD WI ACCESS PANEL RETRACTABLE SHOWER OUTLET SUPPLY LINE PASSES THRU RIGID PVC TUBE OVER TUNNEL Fresh Water System Cuddy Cabin J J J J j I J J I https www boat manuals com world cat ...

Page 13: ...BIN WING I 266SC I I I I I I i J Ii I II I SUPPLY LINE I ROUTED THRU J II STARBOARD I I RIGGING TUB 1 I I I I I I II I I b I I 00 00 0 RAW WATER PUMP ACCESSED THRU I I PORT BAITERY HATCH SUPPLIED THRU BAITWELL PUMP AND OR lib I INTAKE STRAIN R SEACOCK 1 4 TURN BALL VALVE I I ACCESSED THRU PORT MOTOR WELL INSPECTION PORT pit I 12 https www boat manuals com world cat ...

Page 14: ...BRONZE INTAKE SEACOCK 1 4 TURN BALL VALVE TO WASHDOI I N PUMP OVERFLOW DRAIN 1 1 8 TUBING DISCHARGE HEAD END OF DAY DRAIN 1 1 REMOTE CONTROL VALVE 3 4 TUBING BaitWell System All Models J I j j 1 j https www boat manuals com world cat ...

Page 15: ... outboards Ficht Optimax Due to the precise voltage and amperage requirements of the ECM modules these installations require a minimum of 750 cold cranking amps 1000 marine cranking amps Therefore a larger series 29 battery is strongly recommended for satisfactory operation CAUTION The computer control systems of many outboard motors continually draw small amounts of current even when not running ...

Page 16: ...BREAKER x 2 PANEL COCKPITJlNTERIOR LIGHTS BLUE 16 SA BREAKER PANEL HORN ORANGEIWHITE STRIPE 16 SA BREAKER PANEL WIPER ORANGE BLACK STRIPE 16 SA BREAKER PANEL WIPER PARK BLACKIWHITE STRIPE 1116 NJA NIA _ NAV LIGHTING GREY 16 SA BREAKER PANEL ANCHOR LIGHT GREYIWHITE STRIPE 16 SA BREAKER PANEL BAITWELL PUMP HROWN 16 10A BREAKER PANEL FRESH WATER PUMP BROWNIYEl LOW STRIPE 16 10A BREAKER PANEL ALL GROU...

Page 17: ... mp wa too Tight Snug It up Recheck aauge Sticking 12VClltor Ond Fault Check Fu ond Conneotlons aId Oauge Sad Sender Oauge Inoperative YES Sod SenderlWire Connection Goluge Reading Incorrectly NO Incorrect or 8 d St nCt r CI n or Tlght n Connection Bid Gaug 16 https www boat manuals com world cat ...

Page 18: ...to return the pointer to zero Either of these methods can be used with switch on back of the tach in the correct position to return to normal operation Lens Fogging Most marine instruments have small vents in their cases to a low a way out for moisture that finds its way in It is possible for moist air to be drawn into vents when the air inside the tachometer or gauge cools down after the instrume...

Page 19: ...nal s pplied or 3 tach damaged by electrical transients caused by disconnecting the battery with the engine running 1 Check to see if power is applied to tach by switching the instrument supply switch on and off As power is applied the pointer should jump slightly If it does not check to see that the w res ore installed on the correct terminals and that 12 volts are actualiy applied to the termina...

Page 20: ... B and the other lead to the ground teominal of the gauge If lamp lights or voltage is indicated on the voltmeter while touching the ground teominal of the gauge the ground connection to the gauge is good If lamp does not light or voltmeter does not show voltage check ground connection to gauge and connection to ground source 2 To test gauge operation and sending unit connections a Tum key switch ...

Page 21: ...uble shooting procedure b If test voltmeter indicates correct voltage typically 14 volts with engine running and at least 12 volts with no accessories on and engine off see outboard motor shop manual for details then replace voltmeter WATER PRESSURE GAUGES Operation Gauges indicate cooling system pressure and proper operation of water pumps and thermostats A sudden drop in pressure indicates that ...

Page 22: ...R JUMPERS GRYjWHT JUMPER T I 16 GA 8LK WHT I TO HRNS FOR 10 16 GA GREY TO I L___ 15 GA GRY WHT WIPER SWITCHED NAV IN HRNS TO ANC IN HRNS SIDE OF MOTOR MASTER SWITCH DETAIL 1 6 G A R E o 5 ACC SWITCH IN SPA 10 GA r ED _ 1 6 GA BLK 10 GA REO OUT TO HARNESS WILL GO TO INO LIGHT ON SYSTEMS MONITOR PANEL 10 GA REO WHT LEAD FOR ACCY IlL J I FUSEBLOCK CUSTOMEr TO RUN Il l l _ TO MAIN ACCY HARNESS 10 GA R...

Page 23: ...R I I I WIPER 15 GA ElLK GND I rr CUST To I WIPER MOTOR I 10 TIE IN WITH ALL T j OTHER JUMPERS RUN GND ON SWITCH PANEL T q______ J I IS 16 Gil BLK WHT I IE TO HRNS FOR WIPER SWITCHED SIDE OF MOTOR PAN L HARNESS PLUG BETWEEN Tf lESE 2 LEAD WIRES F G DETAILS OF SWITCH WIRING I J I J lIACHlNE 6 FAIlRICAllON NOTES AlL DJUSARE 010 Ie NlCl S ME 1 UNlESS Narm OTHERWISE FINISHED EDGES NlE INllIC ITID BY F...

Page 24: ...S 30PSI OP1022 XU06900 2 t CCfO WATER PRESSURE KIT SHIPS WITH EVERY PANEL ASSEMBLY INCLUDED WITH GAUGE 2 RECfD JANEL MACHINED SCREENED NAF004 1 RE D I J NOTES BASIC PREWIRE FOR LL 1 HE GAUGES WITH LEADS FOR THE PURPLE IGN BLACK GND BLUE UGH is RUN PORT AND STBD SIDE SEPERATELY SEE WIRING DIAGRAM TACH LOGO 8888 16 GA PURPLE 16 GA BLACK LEADS FOR CUSTOMER TO HOOK UP HANG OFF PANEL 12 TAPE TOGETHER W...

Page 25: ...FF ON 2CA51 78 10 REO D BLACK OOOTS r OR SWITCHES C1131 35 O BLACK 17 r EQ D PANEL HARNESSES 8 WAY 4 WAY MOLDED NAFSHR C 1 REO D NAFSHR D 1 REO D SEE SAMPLE FOR EXACT PI ACEMlNT PANEL MACIIINED NO SCRU NING NAF002 1 I Q D FINAL ASSEMBI_Y PART NUMBER 09 0004 HIS PANEL IS PART OF THE FINAL N SEM8LY NUMBER SEE CIRCUIT Br AKER PANEL AND FULL ASSY DRAWING FOR ALL OTHER INI O NOTES JUMPERS AND PREwrRE S...

Page 26: ...INGS THIS IS TO SHOW THE LOCATlON OF THE WIRES FROM THE HARNESS ONLY SEE DETAIL BELOW OF NAV ANC SW EXACT LOCATIONS OF WIRES IN THE MOLDED PLUGS SHOULD BE TAKEN FROM TlilER SEPERATE DRAWINGS JUMPEII DETAILS CAN BE FOUND ON Clfr SHEETS 8REAKOlJT LENGTHS FOR THE HRNS AND THE SEPERATE lEADS CAN BE TAKEN FROM flNAL ASSEMBLY PRINT SWITCH 16 GA CRY u n 16 GA ORN WHT W BUTT CONNECTOR FOR HORN LEAD lJAYLA...

Page 27: ... SWflCH PANEL 1 J _ _ _ _ eND 1 j GLK CUSTOMEf TO LAND ALL WIRES IN BOAT TO THIS TERMINAL ALL OTHER WIRES ARE PRERIGGED 0 0 e O fi 0 0 N I M d lJ1 0 O Oil 0 zlJ1 O O c 0 0 aO UlJ1 l NOTES ALL LIGHTS ARE GROUND TO LEAD GROUND THAT CUSTOMER WILL WIRE INTO GROUND BLOCK LEAD FROM ONE SIDE OF THE LIGHT GOES TO THE SWITCH PANEL LINE SIDE OF SWITCHES THERE WILL BE A PIGGY GACK TERMINAL ON THAT SIDE OF TH...

Page 28: ... LIGHTS ARE GROUND TO LEAD GROUND THAT CUSTOMER WILL WIRE INTO GROUND BLOCK LEAD FROM ONE SIDE OF THE LIGHT GOES TO THE SWITCH PANEL LINE SIDE OF SWITCHES THERE WILL BE A PIGGY BACK TERMINAL ON THAT SIDE OF THE LIGHT FOR THE CUSTOMER TO HOOK UP WIRE FROM ACCESSORY HRNS SEE SAMPLE FOR WIRE PLP CEMENT AND ROUTING OF HARNESSES TO SWITCH PANEL RACKSIDE OF PANEL IS SCI EENED WITH THE FUNCTIONS FOR CUST...

Page 29: ...gATION 16 RED S l 1E RED fURPLE _ __ __ l J fIUWt ___ _ ___ lIUlllLll ___ _ _ 6 8ROWN Le _ _ 6_BROWN ___ O G __ WIRES FROM THE HARNESSES SHOWN GO TO THE SIDE OF THE LIGHT IT HAS A RED INK SPOT DENOTING SEE SAMPLE ALSO G GROUND WIRES ARE NOT SHOWN REFER TO CUT SHEET FOR THE PROPER PLACEMENT AND LENGTH NOTE ALI WIRING DETAILS SHOULD DE TAKEN FROM OTl R DRAWINGS THIS IS TO SHOWTHE LOCATION OF THE WIR...

Page 30: ...ORT DESIGNATION STBD DESIGNATION ASSEM BLY f JARTS GAUGES ARE FARIA CHESAPEAKE WHITE SS SERIES TACH 7K TC9B63 XI01900 2 REQ D VOLTMETER VP9158 XY02400 2 REO D FUEL GP9373 XY02400 2 REO D WATER PRES 30PSI OP 1022 XU06900 2 REO D WATER PRESSURE KIT SHIPS WITII EVERY PANEL ASSEMBLY INCLUDED WITH GAUGE 2 REQ D t ANEl MACHINED SCREENED NAF005 1 REO D NOTES BASIC PREWIRE F OR ALL THE GAUGES WITH LEADS F...

Page 31: ... 12 VOLT GAUGES 16 GAUGE PURPLE AND 16 GAUGE SLACK LEADS FOR CUSTOMER TO HOOK UP HANG 12 FROM PANEL NO TERMINATIONS PORT AND STOD ARE WIRED SEPfRATE THE ONLY _ COMMON WIRE BETWEEN PORT STBD IS THE 16 GA BLUE FOR THE LIGHTS GAUGES ARE FARIA CHESAPEAKE 5S WHITE SERIES TACHOMETER 7K TC9863 WATER PRES 30PSI OP1022 FUEL EYEL GP9373 VOLTMETER VP9158 1 THIS WIRING DIAGRAM COVERS BOTH THE CENTER CONSOLE A...

Page 32: ...1 REO D ALL OTHERS SPST OFF ON LIT V1DAfJ600 00000 000 13 REO D ACTUATORS ARE AS FOLLOWS NAV ANC HARD BLACK 7 RED LENS WCNCOO 1 f EO D MASTER HARD RED 1 LENS WCMSOO 1 REO D HORN HARD BLACK lORN SYMBOL NO LENS WClCXX XIINJ 1 RF O O ALL OTHmS HARD BLACK 1 LENS WCMCOO 17 REO O 8 I 7 10 THIS DRAWINGIS THE PROPERlY Of ATlAIITlC MARINEPRODUCTS INC ANY INFORUATION SPECS OR m SICNS MAY NOT BE COPIED OR US...

Page 33: ...IJI EDGESARE TO BE nNISHEO BR AJ AUL SHARP EDCES AND CORNERS PAATS ARE TO BE Cl AA AND fREE OF DEBRIS A I FINAl_ WIRING ASSEMBLY 10 GA REO WKT ACCESSOFl l F1JSEBLOCK LEAD WIRE W BlITT CONNECTOR CUSTO ER 0 RUN I1JSEBLOCK LEAD IN HRNS 10 GA RED POWER LEAD WIRE W BUTT CONNECTOR CUSTOMER Hi RUN TO MAN rOWER SOURCE 18 ORANG 1 e Il J IWHT e flROWI I BlACK JIEQ Lm LlX l __ 6 ORCwN rn If 16 GA Rfn FrED rR...

Page 34: ...UNCTIONS FOR CUSTO iER REF WHEN ATIACHiNG THE MAIN HARNESS TO THE LIGHTS SEE WIRING DIAGRAM FDR PROPEfl PLACEMENT OF ALL WIRES JUMPERS SHOULD BE TAKEN FROM CUTSHEET AND AND BE PLACED PER SAMPLE FINAL ASSEMBLY PART I G NUMBER 09 0002 o o CUSTOMER TO LAND ALL WIRES IN BOAT TO THIS TERMINAI_ ALL OTHER WIRES liRE PRERIGGED o SYSTEMS MONITOR CND 16 BLK 0 o o GND 1G BLK FJNCTION WII E TO HARNESS TO SW T...

Page 35: ...DED HARNESS N AFSMH A TO SWITCH PANEL PLUG NAFSHR A GROUND VlIRES ARE NOT SHOWN REFER TO CUT SHEET FOR THE PROPER PLACEMENT AND LENGTH WIRING ASSEMBLY 09 0002 TLANTIC MARINE PRODUCTS INC HK BY C IlORLD CLASS CATAAlARAN 1 H HEET on CABIN BOAT SYS lION PN tATE PRAWN lL1UN a7 1 1 IJIlr nna FINAL MACHINE fABRICATION NOTES AlL DlUS ME 010 ANGLESME 1 UNlESS NOTtD OTHERWISE F lNISHEO EDGES ME INDICATED B...

Page 36: ...RT NO 680003 8 CAPLE diRE 8 TT SA n 3 AMP SLOW 3LOW FUSE CUSTOMER SUPPLiED LEU RIC SWiTCH KI T PARr NO 69000021 uP OwN v 3 CONT OL SoX nE __ _ U PART NO go00320 l l DOvlN TOGGLE Sl mCH PART NU 193 610 ROCKER SWilCH PART 1 J 68000 6 FROM JUNE 1997 UP DOWN 1 WSD0751 WM I Ul U l L _ _ _ _ w n https www boat manuals com world cat ...

Page 37: ...your rode to a cleat This provides a safe holding point for the boat Although the windlass will hold the boat it is always best to tie your rode off for long periods of time preventing excess strain on the windlass Anchor Retrieval 1c When you are ready to pull up your anchor untie your rode allowing the windlass to retrieve your anchor rode 2 Although the windlass is designed to pull more than th...

Page 38: ...nit jams it can be cleared by operating in the opposite direction releasing the kink in the rode or any obstructions Sometimes it may be necessary to inspect the rope for kinks in order to prevent any jamming of the windlass Maintenance 1 The windlass is designed to operate in the marine environment however like any equipment that is exposed to salt water it should be rinsed with fresh water Rinsi...

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