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World Cat 2016 250cc Owner'S Manual Download Page 44

 44 

 

Maintenance

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Clean hull below the waterline

X

X

Bottom paint the hull

X

X

Check/replace sacrificial anodes

X

Wash boat hardware and canvas

X

X

Wax exterior gelcoat

X

X

Clean & protect hardware

X

Clean exterior upholstery

X

X

Clean cabin & interior upholstery

X

Flush engines with fresh water

X

Spray metal components in bilge

X

Clean bilge

X

X

Check bilge for leaks

X

X

Inspect steering & controls

X

Inspect fuel systems for leaks

X

Replace fuel filters

X

X

Lubricate fuel fill O-rings

X

Inspect fire extinguisher

X

Test bilge pump auto switches

X

X

Check battery electrolyte & service

X

Check proper functioning of pumps

X

Replace pumps

X

X

Replace gaskets

X

Inspect & Operate Thru-hull Valves

X

7.10 Maintenance Schedule 

Summary of Contents for 2016 250cc

Page 1: ...wing manual is designed to ensure you enjoy your new World Cat for many years to come We have made every effort to ensure you and your family are safe enjoy the unique features of a World Cat and continue to love the World Cat ride that no other boat company can offer If you should ever need assistance with the care maintenance or operation of your boat then please visit our website at www worldca...

Page 2: ...egulations p 12 4 6 Boating Safety Guidelines p 13 4 6 1 Pre Departure p 13 4 6 2 Launching p 14 4 6 3 Underway p 14 4 6 4 Returning p 14 4 7 Trailering p 14 4 8 Anchoring p 15 4 9 Shallow Water p 15 4 10 Emergency Situations p 15 4 10 1 Emergency Stop Switch p 15 4 10 2 Communication p 16 4 10 3 Rendering Assistance p 16 4 10 4 Reporting Accidents p 16 4 10 5 Weather p 16 4 10 6 Towing p 16 4 11 ...

Page 3: ...4 6 2 1 Before Fueling p 24 6 2 2 During Fueling p 24 6 2 3 After Fueling p 24 6 3 Fuel System p 25 6 3 1 Fuel System Benefits p 25 6 3 2 Fuel Tank p 25 6 3 3 Fuel Vent p 25 6 3 4 Fuel Distribution System p 26 6 3 5 Filling Fuel Tanks p 26 6 3 6 Pressure Relief Fuel System Diagram p 26 6 3 7 Trouble Shooting Tips p 27 6 3 8 Integrated Fuel Demand Valve Components p 27 6 4 Ethanol blended fuel p 28...

Page 4: ... System p 35 6 10 19 Fusion Marine Wired Remote p 35 6 10 20 Sea Vision LED Underwater Light Package p 35 6 10 21 Additional Accessory Switches ACCY p 35 6 10 22 Optimus Electronic Power Steering Package p 36 6 10 23 Optimus 360 Package p 37 6 10 24 Marine Head p 38 6 10 25 Plumbing System p 39 6 10 26 ProMariner ProSport Battery Charger p 39 Chapter 7 Maintenance and Service p 40 7 1 Overview p 4...

Page 5: ...Operation p 52 Chapter 11 295CC Diagrams p 54 10 1 Thru Hull p 54 10 2 Access Plate and Rigging Tube Diagram p 55 10 3 Plumbing Systems Diagram p 56 10 4 Battery Management Panel p 57 10 5 Switch Panel Fuses p 58 10 6 Wire Code p 59 Chapter 12 Spare Parts List for Non Warranty Repairs p 60 ...

Page 6: ...ractices 1 2 Warranty Information Upon purchasing your new World Cat your dealer is responsible for completing the warranty card and re turning a copy to the factory The dealer should provide you with a copy to keep in a secure place so it can be referenced quickly in the event of a warranty issue Please read your written warranty 1 3 Dealer Responsibilities Our dealers are an extension of the fac...

Page 7: ... problem arise Also you will receive a survey to rate your purchasing experience and the initial impressions of our company We ask that you join our family of owners and let us know your feelings about the purchase and the quality of our product 1 5 Manual Legend Throughout this manual you will encounter signals to alert you of important information Text printed in bold letters and the warning sys...

Page 8: ...for your Authorized Dealer to provide fast and accurate service Visit our website at www worldcat com to locate your nearest dealer Model HIN Purchase date Delivery date Ignition Key Door key Make Model Serial Port Serial Sbd Propeller Make Model Propeller Diameter Pitch Make Model Serial Port Serial Sbd Name Salesman BOAT ENGINES TRAILER DEALER ...

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Page 11: ...your boat and will be important for registering your vessel as well as communicating with your dealer and our service department Including this information in any corre spondence or conversations will help our support network serve you better Chapter 4 Safety and Regulations 4 1 Operator Responsibilities Prior to enjoying your World Cat it is important to read and understand all of the information...

Page 12: ...your loads to create a margin of safety 4 5 Pollution Regulations The Refuse Act of 1899 prohibits throwing discharging or depositing any refuse matter of any kind including trash garbage oil and other liquid pollutants into the waters of the United States This information is pro vided in a pamphlet that is normally received when registering your boat Use the information below as a guideline but s...

Page 13: ...he placards must be at least 4 x 9 and should be displayed in an area visible during nor mal operation They can be purchased from your deal er or marine equipment suppliers 4 6 1 Pre Departure Establish a float plan and provide it to a person whom you trust The plan should give the details of your trip including where you are going and when you expect to return If you deviate from the plan notify ...

Page 14: ...boat and perform general maintenance See instructions in Chapter 5 As stated above these are only general guidelines for safe boating We recommend using these and any other available resources to protect your passengers as well as your vessel Checklists can be an im portant tool in accomplishing this see the example on pages 44 45 of the Sportfish Cruisers Yachts Owner s Manual 4 6 3 Underway See ...

Page 15: ...tuations de veloping Therefore you should prepare yourself and your crew to handle any problems that may arise Es tablish specific plans for fires man overboard collision etc and review them with your passengers prior to departing Planning allows people to remain calm and gives everyone the confidence to resolve the problem Section 4 of the Sportfish Cruisers Yachts Owner s Manual provides informa...

Page 16: ...damage or death if inhaled over an extended period of time To protect yourself and your passengers never block the ventilation outlets in cabins consoles or other enclosed spaces 4 10 6 Towing Due to an accident or loss of power it may become necessary to tow another vessel or have your boat towed If you are providing assistance never attempt to tow a boat larger than your own Be certain to use pr...

Page 17: ...n to assist the change Re verse the instructions to accommodate for a bow down condition on the star board sponson 5 3 Engine Controls All factory rigged boats will come equipped with a binnacle control specific to your type of engine Located at the helm the binnacle controls the throttle shift and trim mechanisms for your engine For diagrams and general information about this system review pages ...

Page 18: ...ram of the steering system in this chapter and the Teleflex owner s manual in your Owner s Portfolio Use these resources and your dealer to keep the steering system in excellent working order Be aware these are routine maintenance procedures and are not covered under warranty by World Cat CAUTION Routinely check hydraulic fluid levels and all connections for leaks or any sign of mechanical failure...

Page 19: ...f the bleeder valves on the steering cylinders Open each of the four bleeder valves Turn Power Purge ON Turn the steering wheel slowly 20 times clockwise then slowly 20 times counter clockwise Step 3 With Power Purge turned ON move both engines through their full range of motion This will help remove any air bubbles still trapped inside the cylinders As a final precautionary step pull on the engin...

Page 20: ...20 TELEFLEX POWER STEERING ASSIST PUMP SEA STAR HELM HYDRAULIC STEERING HOSE x3 STEERING CYLINDER x2 ALIGNMENT VALVE PIGTAIL HOSE x3 ...

Page 21: ...to 3500 RPM s Adjust trim out until the motors cavitate then tap trim in Feel hear the motors and do not watch the trim gauges A smooth ride is more important than having your engine RPM s synchronized 5 7 3 Cross Clutching Twin Engines World Cat 295CC twin engines are mounted at a specific distance based on the configuration of the boat allowing you to cross clutch one motor in forward while one ...

Page 22: ...eller can result in lower speeds sudden drops in RPM increased fuel consumption and se vere vibration while running Improperly sized propellers can cause damage to your engine as a result of exceeding the maximum or minimum RPM levels 5 7 7 Boating Tips Experience is the best way to determine the handling characteristics of your catamaran Operating the boat in multiple sea conditions and under var...

Page 23: ... and 5 miles per hour 5 8 5 Marine Growth If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contribute to a loss of performance A decline in speed or increased fuel consumption can occur Prevent this by applying a marine growth inhibitor or by cleaning your boat thoroughly after each trip 5 8 4 Load Increased load can affect performance espe...

Page 24: ...rty DANGER Follow all safety guidelines while fueling Leaking or spilled fuel is an explosion hazard Regular checks of the fuel system are needed to protect you and the vessel 6 2 1 Before Fueling Shut down the engines and turn off all electrical devices including the batteries Close all hatches port lights and doors to prevent accumulation of fuel vapors Extinguish cigarettes or other lighted mat...

Page 25: ... 6 3 1 Fuel System Benefits Automotive style refueling Automatic nozzle shut off for overfill protection reducing the possibility of accidental fuel spills Fuel nozzle retention Reduced hydrocarbon emissions through the use of a specially designed fuel fill The fuel fill has a per manently attached cap with a positive closure mechanism signaled by a click to alert you when the cap is sealed 6 3 3 ...

Page 26: ... the engine on demand rather than as a result of pressure in the tank Additional features include Compatible with Ethanol blended fuels Eliminates the need for rigid fuel distribution lines in pressure relief systems per ABYC H 24 15 9 2 year warranty 6 3 5 Filling Fuel Tanks The fuel system is designed to automatically shut off the fuel nozzle when the tank is full via the Inlet Con trol Valve Se...

Page 27: ... Engine does not draw fuel properly Find possible leakage points and take corrective action Fuel line leak from tank to engine replace components as needed IFDV O Ring replace O Ring Pick up Tube O Ring replace O Ring IFDV replace IFDV 6 3 7 Troubleshooting Tips 6 3 8 Integrated Fuel Demand Valve Components ...

Page 28: ...n the EMERG PARALLEL switch on when needed Important When you have finished your trip turn the PORT START STBD START and HOUSE switches off prior to leaving the boat The DC MAIN can re main ON at all times DANGER Disconnect the battery cables from the batteries prior to removing or working on the battery management panel Failure to do so could result in electric shock Reference the NMMA pam phlet ...

Page 29: ...switch cluster They distribute the charging output from the engine alternator to the cranking and house batteries After starting an engine the alter nator sends electricity back to the cranking battery to recharge it Once the cranking battery is fully charged 13 6 volts the VSR closes to allow the alternator output to charge the house battery When the VSR is operating the LED indicator located on ...

Page 30: ...ctric shock 6 7 Wiring and Circuit Protection Your World Cat is wired using marine grade tin coated copper wire instead of standard copper wire Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper which is used for residential applications Environmentally sealed Deutsch connectors are installed on all accessories located below the waterline to ...

Page 31: ...equipped with a traditional switch operated DC control system In the traditional setup circuit protection is located above the switches on the instrument panel A label is mounted on the control unit to advise you which breaker controls a given appliance If a breaker trips simply push it in to reset When possible have your dealer replace defective electrical components If that is impractical be cer...

Page 32: ...nspect the operation of your bilge pumps and their connections at least annually To do so activate the pump by momentarily lifting the arm on the float switch then check the operation using the switches at the helm When testing do not allow the pumps to run dry for more than two to three seconds Extended dry operation can result in damage to your pump Keeping your bilge areas clean can also help e...

Page 33: ... psi then shuts down until the pressure drops below that level Most owners leave the pump on throughout the day and use the system when necessary On your 295CC the freshwater pump feeds the pull out shower located on the aft transom wall the head faucet and the marine head To view the layout of the plumbing system see the diagram on page 56 6 10 7 Seacocks The Ball Valve seacock is installed on th...

Page 34: ...ewell pump draws water through the high speed pickup mounted on the inboard side of the port sponson A seacock is installed between the pickup and the pump to allow you to seal the system between use or in the event of a plumbing failure To operate the livewell first verify that the seacock and flow regu lator are open then install the drain plug in the bottom of the tub When you have completed th...

Page 35: ...o streaming capabilities and support for advanced FUSION Link NMEA 2000 Ethernet Wi Fi Bluetooth connectivity For specific operating instructions refer to your FU SION system owner s manual 6 10 20 Sea Vision SV55 LED Underwater Light Package Optional Your World Cat offers optional Sea Vision SV55 LED surface mounted light utilizing the latest high powered LED s These lights are installed on the p...

Page 36: ... water See the Optimus EPS user s manual for additional information FEATURES User adjustable speed sensitive helm turns wheel effort and steering response Fault tolerant CAN Bus network Sealed locking cable connections On demand hydraulic steering pumps Rigged with Kevlar reinforced hydraulic hoses Adjustable stainless steel ORB fittings on the SmartCylinder Redundant systems for fail safe operati...

Page 37: ...dditional infor mation FEATURES Three axis joystick with guided feel and boost mode Unique joystick design with a focus on user ergonomics and harsh marine environments User adjustable speed sensitive helm turns wheel effort and steering response Fault tolerant CAN Bus network Sealed locking cable connections On demand hydraulic steering pumps Rigged with Kevlar reinforced hydraulic hoses Adjustab...

Page 38: ...performs two functions If depressed to the left it will fill the toilet to a desired level for user comfort If depressed to the right the toilet will be evacuated Initial Start Up On each trip prior to using the head complete the following steps Turn on the freshwater system Fill 1 3 of the bowl with water using the lower switch on the control panel Hold down the top switch for 5 seconds to evacua...

Page 39: ...ur boat including sanitation devices and water systems World Cat installs the plumbing components for these systems using high quality marine hoses and stainless clamps However this does not eliminate the need for routine checks of plumbing components or connections A failure resulting from a deteriorated hose or con nection could cause your boat to take on water or become swamped For additional i...

Page 40: ...any stains Use plenty of water and always sand in one direction using curved strokes Sanding in alternating directions could result in damage to the finish Apply polishing compound to a buffing pad and follow the manufacturer s instructions If you apply the compound mechanically we recommend a lamb s wool buffing pad and an electric buffer capable of 1750 to 1800 RPM When you have completely buffe...

Page 41: ...g paint This will help prevent marine growth such as barnacles which damage the gelcoat and affect performance World Cat recommends using an epoxy barrier coat prior to painting a new vessel This will help to prevent but will not eliminate gelcoat blistering on the hull which is not covered by the warranty Your dealer can provide information on bottom painting to protect against environmental toxi...

Page 42: ... material occasionally to keep the scup pers free of debris and in good working condition 7 7 Bilge Compartments Routinely check the condition of the bilge compartments in your boat This will help identify potential prob lems and eliminate odors associated with stagnant water and the buildup of residue Clean the compart ments using a freshwater rinse This will also enable you to check the function...

Page 43: ...arge fully to prevent damage during storage Disconnect the cables and apply a coat of grease to the terminals to prohibit corrosion Inspect all plumbing components and connections to prevent leaks Replace any damaged hoses Drain all lines and devices to prevent damage from freezing Lubricate valves to maintain proper operation Use the manufacturer s recommendations for portable and marine heads In...

Page 44: ...olstery X X Clean cabin interior upholstery X Flush engines with fresh water X Spray metal components in bilge X Clean bilge X X Check bilge for leaks X X Inspect steering controls X Inspect fuel systems for leaks X Replace fuel filters X X Lubricate fuel fill O rings X Inspect fire extinguisher X Test bilge pump auto switches X X Check battery electrolyte service X Check proper functioning of pum...

Page 45: ...45 7 11 Maintenance Log Service Date Engine Hours Dealer Service Repairs ...

Page 46: ...e trip Learn what possible delays you may encounter when evacuating drawbridges boat traffic etc Photograph your boat and surroundings Keep a list of all equipment on board Keep a list of all equipment that will be removed during storm preparations Keep a complete set of records for your boat at home Give the marina operator the name and number of your absentee skipper Give the marina operator a d...

Page 47: ...pennants If no permanent mooring is available use two storm anchors at 45 degree angles TRAILERABLE BOAT PREPARATIONS Store in a garage Strip all removable items including spare rigging Clear self bailing cockpit drains Close all through hull fittings Remove portable fuel and oil storage containers Remove ship papers Shut off fuel tanks Leave auto bilge pump on Check openings to ensure boat is wat...

Page 48: ...at is watertight Use 3 or 4 substantial anchors and good tie rope Tie your boat high on the mainland to a substantial tree or similar structure Do not tie parallel to the bank Keep a navigable passage at your stern to allow other boats passage Use enough line to allow for storm surge Leave enough room between your boat and others to allow for swing Take valuables off ______________________________...

Page 49: ...49 Chapter 9 Model Year 2016 Warranty Policy ...

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Page 52: ...able wear to the switch it s housing it s button or fixings Ensure the rubber membrane over the switch is not sticky or has any deposits or residue from cleaning fluids or other prohibited materials Ensure the rubber membrane over the switch does not show any signs of cracks splits or signs of degradation This includes a change in colour from shiny to a matt finish The main switch housing should n...

Page 53: ...ng sea conditions This is particularly important with high speed powerboats because an anchor accidentally deploy ing while under way can cause considerable damage An anchor windlass is mounted in the most exposed position on a vessel and is thus subject to severe atmospheric attack resulting in a possibility of corrosion in excess of that experi enced with most other items of deck equipment As th...

Page 54: ...scharge D Holding Tank Vent E Fish Box Drain F Deck Floor Drain G Bow Storage Box Drain H Anchor Locker Rain Lip Drain I Raw Water Wash down Storage Drain J Freshwater Tank Vent K Livewell L Console Drain 10 1 Thru Hull Starboard Port Side Chapter 10 295CC Diagrams A E D H F G C E ...

Page 55: ...55 10 2 Access Plate and Rigging Tube Diagram ...

Page 56: ...56 10 3 Plumbing Systems Diagram ...

Page 57: ...57 10 7 Battery Management Panel ...

Page 58: ...58 10 8 Switch Panel Fuses ...

Page 59: ...reaker Hardtop Fuse Block ACC Red 14 5A Breaker Hardtop Fuse Block Tank Monitor Red 14 1A Breaker Battery Management Panel ACC Open N A 5A Breaker Battery Management Panel Dash 12V Red 12 15A Breaker Battery Management Panel Port 12V Red 10 20A Breaker Battery Management Panel Console Red 8 30A Breaker Battery Management Panel Hardtop Red 6 40A Breaker Battery Management Panel ACCY Open N A 5A Bre...

Page 60: ...60 Chapter 12 Spare Parts List for Non Warranty Repairs ...

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