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World Cat 2005 270, Owner'S Manual

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World Cat 2005 270 Owner'S Manual Download Page 47

World Class Catamarans

5-12

BATTERY MANAGEMENT SYSTEM DIAGRAM

A

B

D

C

F

E

sense

sense

house 

battery

port

start

battery

stbd.

start

battery

port engine c

ra

nk

ing lead

stbd

. eng

ine

 c

ra

nk

in

g 

le

a

d

house 

po

sit

iv

e

DC MAIN 50A

24 HOUR CIRCUITS

to float switches
and/or memory 
circuits

house 

ne

ga

ti

ve

Summary of Contents for 2005 270

Page 1: ...2005 OWNER S MANUAL ...

Page 2: ...Capacity Information 1 2 Pollution Regulations 1 3 Oil and Hazardous Substances 1 3 Disposal of Plastics Dunnage Garbage 1 3 Boating Safety Guidelines 1 4 Pre Departure 1 4 Launching 1 4 Underway 1 4 Returning 1 4 Trailering 1 5 Anchoring 1 5 Shallow Water 1 5 Emergency Situations 1 6 Emergency Stop Switch 1 6 Communication 1 6 Rendering Assistance 1 6 Reporting Accidents 1 6 Weather 1 6 Towing 1 ...

Page 3: ...ontrols 2 2 Steering Maintenance 2 2 Steering System Diagram 2 3 Steering System Bleeding Instructions 2 4 Handling Characteristics 2 5 Turning Characteristics 2 5 Adverse Sea Conditions 2 5 Boating Tips 2 6 Performance Factors 2 6 Engine Efficiency 2 6 Propeller Condition 2 6 Weather Conditions 2 6 Load 2 7 Marine Growth 2 7 Bottom Paint 2 7 ...

Page 4: ...Electrical System 3 3 Battery System 3 3 Battery Distribution 3 3 Voltage Sensor Relay 3 4 Emergency Parallel 3 4 24 Hour Circuits 3 4 Anchor Windlass 3 4 Battery Selection 3 4 Battery Care 3 5 Wiring and Circuit Protection 3 6 Digital Control System 3 6 Typical Digital Control Diagram 3 7 Accessories 3 8 Gauge Packages 3 10 Yamaha 3 10 Honda 3 10 Suzuki 3 10 Plumbing Systems 3 10 ...

Page 5: ...1 Cleaning 4 1 Waxing 4 1 Repair 4 2 Bottom Paint 4 2 Upholstery 4 3 Trim Plexiglass Polyethylene 4 3 Stainless Aluminum 4 3 Bilge Compartments 4 3 Cockpit Drains 4 3 Winterization 4 4 Chapter 5 Model Specific Table of Contents 5 1 Model Specific information for your boat Warranty Information ...

Page 6: ...esponsible for completing the warranty card provided by the factory The form is in triplicate with one copy for you the dealer and the factory Keep your copy in a secure place so it can be referenced quickly in the event of a war ranty issue The 10 year limited hull warranty is transferable and a copy is included at the back of this manual should you decide to sell your boat DEALER RESPONSIBILITIE...

Page 7: ...will receive an invitation to join Team World Cat and a survey to rate your purchasing experience and the initial impressions of our company We ask that you join our family of owners and let us know your feelings about the purchase and the quality of our product MANUAL LEGEND Throughout this manual you will encounter signals to alert of important information Text printed in bold letters and the wa...

Page 8: ... are required by federal and state law to be registered in the state where they are pri marily used Registration numbers and validation stickers must be displayed per regulations and a certificate of registration must be on board while the vessel is being operated When trav eling away from your home waters contact authorities at your destination to determine if any additional registration is requi...

Page 9: ...y remaining on the boat should a failure occur Remember this is a guideline for normal operation and does not release you from responsibility should an accident occur You must use rational judgement when adverse con ditions are expected and reduce your loads to create a margin of safety Pursuant to NMMA certification all World Cats over 26 in length are Yacht Certified and carry the placard shown ...

Page 10: ...an improper manner OIL AND HAZARDOUS SUBSTANCES The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous sub stances which may be harmful into U S navigable water Vessels 26 feet in length and over must display a placard at least 5 by 8 inches made of durable material The placard must be installed in a conspicuous place in the rigging compartments or near the bilge pumps...

Page 11: ...unch your vessel and move away quickly Move your vessel away from the dock and complete a full system check Ensure that elec tronics pumps and safety equipment are in working order Instruct a passenger on the operation of the boat and the location and function of all safety equipment onboard You should never be the only person capable of safely operating your vessel UNDERWAY INFORMATION ON OPERATI...

Page 12: ...d anchor windlass as optional equipment on all boats The anchor we supply is known as a plow style However there are several types of anchors avail able each designed to operate in specific bottom conditions Your dealer can provide informa tion on which styles are most effective in your area See page 46 of the Sportfish Cruisers Yachts Owner s Manual for more information and tips concerning anchor...

Page 13: ... Owner s Manual for detailed information on how and when to request assistance RENDERING ASSISTANCE Owners are required by law to render assistance to other boaters involved in an emergency situation such as fire collision casualty etc as long as it does not endanger your vessel or its passengers REPORTING ACCIDENTS Federal regulations require that operators involved in an accident file a written ...

Page 14: ...ou A primary concern is the use of generators when boats are moored adjacent to each other Carbon Monoxide is poisonous and potentially fatal if inhaled over an extended period of time Symptoms of CO poisoning include Dizziness Nausea Vomiting Headache Throbbing in the temples Fatigue Muscular twitching Inability to focus or think clearly If you or any of passengers experience any of these symptom...

Page 15: ...nce sluggish performance a wetter ride and increased bow steering in a following sea In a bow up attitude the boat will perform better but may ride less smoothly Experiment with the trim settings in various sea conditions to determine what you are most comfortable with When using the trim to correct a listing condition imagine an X connecting the starboard engine to the port bow and port engine to...

Page 16: ... bar as opposed to the mechanical version used in conventional boats For this reason all World Cats are equipped with a hydraulic steering system featuring steering cylinders mounted on each engine and a steering system valve This system enables both engines to respond in unison to adjustments at the helm In order to maintain the excellent steering characteristics of your boat occasionally you wil...

Page 17: ...C D E DESCRIPTION STEERING CYLINDERS KEVLAR PIGTAIL 4 6 KEVLAR STEERING HOSE STEERING SYSTEM VALVE SEA STAR II HELM QUANTITY 2 3 2 1 1 THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM THE LENGTHS OF THE STEERING HOSES AND PIGTAILS WILL VARY DEPENDING ON THE MODEL YOU HAVE ...

Page 18: ...n the wheel clockwise until a steady stream of oil flows through the fitting 3 Close bleed fitting 1 STEP 3 1 Open the bleed fitting labeled 2 and pull the cyl inder shaft all the way out on the fitting 2 side 2 Holding the shaft to prevent it from moving back into the cylinder have someone turn the wheel counter clockwise until a steady stream of oil flows through the fitting 3 Close bleed fittin...

Page 19: ...stments to the steering wheel can make a World Cat bite quickly and execute high performance turns Experiment with the handling ability of your cat so you are pre pared for any situation on the water ADVERSE SEA CONDITIONS Catamarans are designed to handle some of the roughest waters in the world but that is no substitute for common sense As an operator you are responsible for the safety of your p...

Page 20: ...ortant to ensuring proper performance but be aware they are not the only factors which affect it Several things which contribute to the level of performance of your catamaran can change between or during trips ENGINE EFFICIENCY Without proper maintenance your engine s will gradually lose power resulting in a loss of speed Use the recommendations in the engine s owners manual to schedule routine ma...

Page 21: ...load distribution to compensate for fuel usage MARINE GROWTH If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contribute to a loss of performance A decline in speed or increased fuel con sumption can occur Prevent this by applying a marine growth inhibitor or by cleaning your boat thoroughly after each trip BOTTOM PAINT Bottom painting your...

Page 22: ...accumulation of fuel vapors 3 Extinguish cigarettes or other lighted materials 4 Keep a properly charged and correctly rated fire extinguisher nearby DURING FUELING 1 Use common sense and obey all safety regulations related to fuel handling 2 Avoid static sparks by maintaining contact between the fuel nozzle and fuel fill AFTER FUELING 1 Secure the fuel cap and inspect for leaks 2 Clean up any spi...

Page 23: ...ale you will need to remove the cockpit bolsters by removing the screws that hold it in place To access the screws pull up gently on the bottom of the bolster and locate the drain grommets The factory installs screws in every other grommet to secure the bolster Remove these and pull up and out on the cushion to remove If you experience fuel flow problems remove the fuel feed hose from your engine ...

Page 24: ...d parallel bat teries in the event of a failure Chapter 5 of this manual will provide details regarding the loca tion and wiring of your batteries and management panel BATTERY DISTRIBUTION The drawing above illustrates the normal operating position for the battery management panel The PORT START STBD START and HOUSE switches as well as the DC MAIN breaker are in the ON position and the EMERG PARAL...

Page 25: ... memory functions This helps to protect your vessel even when you are not available The HOUSE switch does not need to be ON for these breakers to have power Inspect the breakers regularly and push in to reset If a breaker trips constantly have your dealer investigate the problem as soon as possible to prevent damage to your boat ANCHOR WINDLASS A 50 Amp breaker is installed at the factory for owne...

Page 26: ... space 3 Keep batteries out of the reach of children and pets EXPOSURE If you are exposed to the electrolyte solution follow these procedures and seek immediate medical attention EXTERNAL Flush with large amounts of water for contact with the skin If severe irrita tion occurs or it contacts your eyes seek medical attention immediately INTERNAL Consume large amounts of water or milk coupled with mi...

Page 27: ...ll out on the original breaker Replace by snapping in a new breaker being sure to use a breaker identical in capacity to the original Accessories not integrated into the control unit can include lights with integrated switches marine head controls stereos aftermarket electronics and 12V outlets These devices draw cur rent from the accessory fuse blocks The fuse blocks are similar to those found in...

Page 28: ...2 5A 11 HORN 10A 12 LWELL 5A 8 STBDB 5A 7 PORTB 5A 16 KEYPAD 15 N A 10A 14 CPITL 5A LIVE WELL RAW WATER CPIT LIGHTS ACC 1 PORT BILGE STBD BILGE ACC 2 ACC 3 H O R N L T S NAV ANC 5A 10A 10A 20A 20A 20A 20A 10A 10A 5A 1 3 5 7 9 4 8 6 10 2 GROUND BLOCK FUSE BLOCK SWITCH POD BATTERY POSITIVE BATTERY NEGATIVE FROM HARNESSES OR DISTRIBUTION PANEL ...

Page 29: ...e fuse block Operate them with the switch located at the base of the light SPREADER LIGHTS HARDTOP OPTION ONLY Attached to the hardtop or hardtop frame spreader lights illuminate the cockpit in low light situations They are operated using the switch on the dome light and are protected by the fuse block in the hardtop radio box DOME LIGHT HARDTOP OPTION ONLY Located under the hardtop radio box this...

Page 30: ...s incorporated into the head See Chapter 5 in this manual for operating instructions ANCHOR WINDLASS OPTIONAL Use to deploy and retrieve the anchor This accessory is controlled by a dedicated switch at the helm The fuse is located at the battery management panel STEREO OPTIONAL Similar to an automotive stereo the unit can be operated using the faceplate or a remote keypad which is mounted near the...

Page 31: ...s also include a digital hour meter which tracks the amount of time the engine is running Suzuki tachometers include a systems monitor indicator which features a Low Oil Pressure Warning Engine Temperature Warning Check Engine Warning and Over Rev Limit Warning FUEL GAUGE The fuel gauge displays the remaining fuel level for the tank associated with a given engine TRIM GAUGE Displays the engine tri...

Page 32: ...iscoloration resulting from environmental pol lutants Use a sponge or other soft cleaning device on the smooth exterior surfaces of the hull and deck A soft brush can be used when cleaning nonskid portions of the deck Make sure to rinse the boat thoroughly after cleaning WAXING Similar to automotive finishes gelcoat will begin to fade over an extended period of time Constant exposure to environmen...

Page 33: ...the hull beneath the water line with anti fouling paint This will help prevent marine growth such as barnacles which damage the gelcoat and affect performance World Cat recommends using an epoxy barrier coat prior to boating painting a new vessel This will help to prevent but not eliminate gelcoat blistering on the hull which is not warranted by World Class Your dealer can provide information on b...

Page 34: ...nd rinse thoroughly with fresh water Avoid using abrasive cleaners or chlorine based products as they will remove the metal s protective coating and lead to pitting or rust Throughout the year coat the metal using a non abrasive metal protector to help displace moisture remove contaminates and shield the metal World Class recommends high quality sealants such as Boeshield T 9 developed by Boeing A...

Page 35: ... charge fully to prevent damage during storage Disconnect the cables and apply a coat of grease to the terminals to prohibit corrosion 5 Inspect all plumbing components and connections to prevent leaks Replace any dam aged hoses Drain all lines and devices to prevent damage from freezing Lubricate valves to maintain proper operation Use the manufacturers recommendations for por table and marine he...

Page 36: ...ater System 5 6 Portable Head Operation 5 6 OPTIONAL FEATURES Stereo System 5 7 Anchor Windlass 5 7 Outriggers 5 7 Marine Head Initial Start Up 5 8 Normal Use 5 8 Deck Pump Out Procedure 5 8 Winterization 5 8 SYSTEM DIAGRAMS Access Plate and Rigging Tube Diagram 5 9 Hull Wiring Diagram 5 10 Deck Wiring Diagram 5 11 Battery Management System Diagram 5 12 Freshwater System Diagram 5 13 Livewell Raw ...

Page 37: ... Windlass including rope chain and anchor JBL Sirius Stereo w CD Teleflex Electronic Controls Teleflex Power Steering System Fiberglass Hard Top w Aluminum Frame Electronics Box Rod Holders 6 and Spreader Lights Taco Outriggers 15 with Hardtop Option only Hardtop Canvas Front Side and Aft Curtains Windshield Wiper Starboard Only Extended Swim Platform w Ladder Removable Aft Seat Bow Lifting Ring H...

Page 38: ...mon battery ground using the cranking battery on their respective side see diagram below The house battery provides the power for all your DC accessories The main lead runs for ward through the hull rigging tube to the HOUSE switch on the battery management panel From there current is routed to the console through the 50 amp DC Main breaker located on the top left corner of the battery management ...

Page 39: ...nsole The bilge pumps are located behind the aft rigging compartment and can accessed through the inspection plates in the motorwell forward of the engines The wiring for these pumps is secured on the inboard side of the centerline stringer which is visible from the inspection port Inspect the operation of your bilge pumps and their connections at least annually To do so activate the pump by momen...

Page 40: ...mbing failure To operate the livewell first verify that the seacock is open Then install the livewell stand pipe and open the flow regulator When you have completed these steps engage the livewell pump using the console switch pod The livewell light is also controlled by the switch Water will fill the tank until it is level with the standpipe and overboard drain which evacuate water through the hu...

Page 41: ... head and fill the reservoir with the deodorant provided 3 Complete the preparation by adding enough water to cover the bottom of the tank 4 Reassemble the unit and fill the freshwater reservoir by removing the cap on the rear right hand corner of the unit Replace the cap when finished BEFORE USE 1 With the seat cover c losed open and close the holding tank valve located on the front of the head T...

Page 42: ... removed to install a breaker Contact your dealer for more information on aftermarket windlass installation OUTRIGGERS Outriggers enhance the fishability of your catamaran and can be a great asset when hunting a trophy catch World Cat offers 15 Taco outriggers as an option on the 270 SD The units are mounted on the fiberglass hardtop and operated using the handles above and outboard of the console...

Page 43: ...se at the pump out station to clean the tank then remove the hose and replace the deck fitting WINTERIZATION Use the following steps to winterize the marine head 1 Flush the unit normally 5 times to purge the system 2 Disconnect the inlet hose and drain using a container 3 Disconnect the discharge line and drain using a container 4 Remove the shroud around the base of the toilet and open the drain...

Page 44: ...World Class Catamarans 5 9 ACCESS PLATE AND RIGGING TUBE DIAGRAM ...

Page 45: ...World Class Catamarans 5 10 HULL WIRING DIAGRAM TO TERMINAL STRIP BEHIND DASH TO BATT MANAGEMENT PANEL 14 GA BRN RED PORT FLOAT 14 GA BRN RED STBD FLOAT 14 GA YELLOW MEMORY ...

Page 46: ...SPEAKER STEREO OPTION ONLY 14 GA SPEAKER WIRE SPEAKER STEREO OPTION ONLY 14 GA SPEAKER WIRE OPTIONAL STEREO 14 GA SPEAKER WIRE 14 GA WHT RED 14 GA WHT YEL HEAD CONTROL PANEL 10 GA BRN WHT 10 GA RED 10 GA BLK 10 GA ORG 10 GA GRN HEAD LIGHT 14 GA ORG MARINE HEAD 10 GA RED 10 GA BLK 10 GA ORG 10 GA GRN COCKPIT LIGHT 14 GA BLUE INSIDE STARBOARD STORAGE AREA TO TERMINAL STRIP BEHIND DASH LIVEWELL LIGHT...

Page 47: ...NT SYSTEM DIAGRAM A B D C F E sense sense house battery port start battery stbd start battery port engine cranking lead stbd engine cranking lead house positive DC MAIN 50A 24 HOUR CIRCUITS to float switches and or memory circuits house negative ...

Page 48: ...World Class Catamarans 5 13 FRESHWATER SYSTEM DIAGRAM FRESHWATER PUMP FILL VENT 20 GAL WATERTANK COCKPIT SHOWER RIGGING TUBE TO MARINE HEAD INLET ...

Page 49: ...World Class Catamarans 5 14 LIVEWELL RAW WATER SYSTEM RAW WATER OUTLET RAW WATER PUMP ...

Page 50: ...World Class Catamarans 5 15 MARINE HEAD DIAGRAM DISCHARGE HOSE DECK PUMP OUT FITTING HOLDING TANK HOLDING TANK VENT DISCHARGE HOSE HEAD INLET TO FRESHWATER PUMP ...

Page 51: ...DIAGRAM PORT STARBOARD B A C D D E E D D A B F A B C D E F G H I AFT BILGE PUMPS SCUPPER DRAINS BOX DRAIN FUEL VENTS ANCHOR LOCKER DRAINS LIVEWELL DRAIN FISHBOX DRAIN FORWARD BOX DRAIN OPTIONAL HOLDING TANK VENT DESCRIPTIONS THRU HULL G H i ...

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