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Malfunction or failure

15

Greenstar 4000 – 6 720 891 171 (2020/09)

9

Malfunction or failure

If you believe there is a problem with your central heating or hot water 
supply, before you contact your installer/maintenance engineer and 
report the error and appliance type carry out the following checks.

Basic checks

Some items to check before placing a call are:
• Is the electrical power switched on to the appliance?
• Is the programmer/timer set to ON or in an ON period?
• Is the room thermostat set too low?
• Is the cylinder thermostat (if fitted) set too low?
• Is the cold water main turned on?
• Sealed heating system:

– Is the static system pressure (when appliance is cold) between 

1 and 1.5 bar?

• Do  you  have  gas?

– Are other gas appliances working, gas cooker/hob for example?
– Has your credit run out on your gas pre-payment meter?

Details of your installer should be available in the Commissioning 
Checklist or can be recorded in the following section.

Installer/maintenance engineer

Table 9

Worcester, Bosch Group

The appliance is supported in the UK and Eire by Worcester, Bosch 
Group.

Specialist service engineers are available to attend an appliance 
breakdown.

Invoices for attendance and repair work carried out on this appliance by 
any third party will not be accepted.

• No charge will be made for parts and/or labour providing:

– The appliance fault is found and the appliance is within the 

guarantee period. Reasonable evidence of this must be supplied 
on request. i.e. a completed Commissioning and service record 
and has been regularly serviced at least once a year.

• A call-out charge will be made where:

– The appliance is outside the guarantee period or has not been 

serviced in accordance with the manufacturers instructions.

– Our Field Service Engineer finds no fault with the appliance.
– The cause of breakdown is misuse or with other parts of your 

plumbing/heating system, or with equipment not supplied by 
Worcester, Bosch Group.

No appliance fault is found on over 30% of all service calls.

▶ In the case of a suspected fault, refer to the basic checks earlier in this 

section.

In the event of an appliance fault or breakdown please contact 
Worcester, Bosch Group appointments team on 0330 123 9339. Your 
advisor will arrange for an engineer to call with the minimum of delay; 
under normal circumstances this will be from 1‒3 working days 
(excluding weekends and bank holidays) for priority breakdown 
situations (no hot water and/or heating).

9.1

Troubleshooting (fault reset)

If there is fault in the system, there will be a message shown on the 
display with an icon on the right up corner. The color of this icon depends 
on the severity of the fault in the system. The cause of the fault is coded 
(e.g. fault code 232) and displayed as text. 

▶ Press the 

 and 

 keys until 

Reset

 is displayed. 

The appliance starts up again and the current supply temperature is 
displayed.

If a fault persists:
▶ Contact the contractor or the customer service.
▶ Provide them with the displayed fault code and the device data 

(

table 6).

9.2

Extreme cold weather

In certain instances where the condensate pipe work is run externally or 
in an unheated area, such as a garage, the condensate pipe work can be 
at risk of freezing, even if well insulated.

A frozen/blocked condensate pipe will cause the boiler to shut down. 
Worcester, Bosch Group have available helpful videos on thawing frozen 
condensate pipe work on our website in the Customer service section.

WARNING

Falling hazard!

Failure to follow this guidance may result in personal injury.

▶ Only attempt to thaw a condensate pipe that is at ground level and 

easily accessible.

▶ Never attempt to thaw a condensate pipe that is at height.

CAUTION

Risk of damage to pipe work!

Thermal shock from boiling water can damage plastic pipes.

DO NOT

 use boiling water to thaw the condensate pipe!

CAUTION

Slip hazard

▶ Ensure that the subsequent freezing of any water does not result in a 

slip hazard.

If the condensate pipe has frozen:
▶ Locate the blockage.

– It is likely that the pipe is frozen at the most exposed point outside 

the building or where there is an obstruction to flow. This could be 
the open end of the pipe, at a bend or elbow, or where there is a 
sag in the pipe in which condensate can collect.

– The location of the blockage should be identified as closely as 

possible before taking further action.

Installer/maintenance engineer details

Engineer name:

Company 
name:

Company 
address:

Telephone:

Email:

Summary of Contents for Greenstar 4000

Page 1: ...6 720 891 171 2020 09 UK IE User Instructions Gas fired condensing system appliance Greenstar 4000 GR4700iW S...

Page 2: ...e of exceptional quality and proven reliability Our products employ the latest technologies and they are reliable extremely energy efficient offering you economical running costs and value for money T...

Page 3: ...Symbols on the display 10 4 4 Adjusting the appliance flow temperature 10 4 4 1 Setting the flow temperature 10 4 5 Setting the DHW heating 10 4 6 Setting the heating control device 10 4 7 Operating t...

Page 4: ...tion Observe the safety instructions and warnings H Determined use The product may only be used for the heating of boiler water and for DHW heating Anyotheruseisconsideredinappropriate Weassume noliab...

Page 5: ...system will invalidate the guarantee Do not modify the appliance or flue system in any way Worcester Bosch Group accepts no liability arising from any such actions This does not affect your statutory...

Page 6: ...e and to ensure the appliance continues to operate at peak efficiency and performance it is essential that servicing and maintenance checks are performed at leastonceayearbyacompetentengineerinaccorda...

Page 7: ...erating pressure range 3 Pressure menu indicator The pressure menu can be accessed via the Boiler status screen Press the menu key Select and confirm Boiler status The screen Boiler status with a pres...

Page 8: ...e system fill isolation valves 5 are opened the handle screwdriver slot is in line with the valve The pressure menu indicator moves and the displayed message may change 6 Turn the handles screwdriver...

Page 9: ...crease settings 4 d button Return back 5 ok button Selection save settings 6 Menu button 7 Hot water button Hot water mode on off adjusting the hot water temperature 8 Heating button Heating mode on o...

Page 10: ...s is useful for large longer demand periods 4 6 Setting the heating control device Observe the operating instructions of the heating controller This shows you how to set the room temperature how to he...

Page 11: ...co Preheat Eco Appliancewillheatthecylinderifthetemperature fallsapproximately10 Cbelowthesettemperaturefor hot water Preheat Appliance will heat the cylinder if the temperature is approximately 5 C b...

Page 12: ...st The heating system can freeze up after a prolonged period e g during a power failure switching off the power supply faulty fuel supply boiler fault etc Ensure that the heating system is in constant...

Page 13: ...appliance such as clothes towels paper or plastic bags Fig 7 Appliance minimum clearances Table 8 Appliance minimum clearances 0010012940 001 Minimum clearance Description Dimensions mm X Appliance wi...

Page 14: ...d within 300mm of a door way and the door frame is the only obstruction Minimum clearances must be observed to any obstruction surface dark shaded areas figures 8 and 9 Fig 8 Reduced front maintenance...

Page 15: ...liance fault or breakdown please contact Worcester Bosch Group appointments team on 0330 123 9339 Your advisor will arrange for an engineer to call with the minimum of delay under normal circumstances...

Page 16: ...troubleshooting WARNING Caution must be exercised when venting radiators or adjusting system pressure after commissioning of your boiler Do not repeatedly vent your radiators if symptoms persist cont...

Page 17: ...nstantly have to top up your boilers pressure Can you confirm that the filling link is not stuck open passing water in any way Does system pressure increase when the boiler is on Does the system press...

Page 18: ...es your household waste disposal service or the retailer where you purchased the product You can find more information here www weee bosch thermotechnology com Batteries Batteries must not be disposed...

Page 19: ...the appliance was correctly commissioned and where appropriate serviced to the satisfaction of Bosch Thermotechnology Ltd These should be documented in the commissioning and service records in the Ins...

Page 20: ...nd high temperature regime 1 1 High temperature regime means 60 C return temperature at heater inlet and 80 C feed temperature at heater outlet P4 kW 24 21 18 At 30 of rated heat output and low temper...

Page 21: ...h temperature regime means 60 C return temperature at heater inlet and 80 C feed temperature at heater outlet P4 kW 15 12 At 30 of rated heat output and low temperature regime 2 2 Low temperature mean...

Page 22: ...gh temperature regime means 60 C return temperature at heater inlet and 80 C feed temperature at heater outlet P4 kW 24 21 18 At 30 of rated heat output and low temperature regime 2 2 Low temperature...

Page 23: ...gh temperature regime means 60 C return temperature at heater inlet and 80 C feed temperature at heater outlet P4 kW 15 12 At 30 of rated heat output and low temperature regime 2 2 Low temperature mea...

Page 24: ...Toprovideservicessuchas salesandmarketingservices contractmanagement paymenthandling programming datahostingandhotlineserviceswecancommissionand transfer data to external service providers and or Bosc...

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Page 28: ...Kingdom Tel 0330 123 9559 worcester bosch co uk TECHNICAL SUPPORT 0330 123 3366 RENEWABLE SUPPORT 0330 123 9229 CONTROLS AND CONNECTIVITY TEAM 0330 123 3641 APPOINTMENTS 0330 123 9339 SPARES 0330 123...

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