Wopa SA0038 User Manual Download Page 9 | Manualshive

Page: 9 / 25

Wopa SA0038 User Manual Download Page 9

User manual

Treatmentcrush:SA0038

Version: 24-09-14

Page 9 of 25

1. Technical information

SA0038

General

Ambient temperature during
operation

- 10 to 35

˚C

Noise production

< 75

dB(A)

Machine dimensions

Length

2360

mm

Width

1500

mm

Height

2350

mm

Weight

480

kg

Maximum product dimensions

Length

3800

mm

Width

1500

mm

Height

2350

mm

Weight

540

kg

Electrical connection (optional)

Power supply

1 phase / AC

-

National voltage

230

V

Fuse required

4.9

A

Connected value

0.75

kVA

* see electrical diagram

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Summary of Contents for SA0038

Page 1: ...User Manual Treatmentcrush SA0038 Version 24 09 14 User manual Treatment crush SA0038 ...

Page 2: ... 372445 Email info wopa com Website www wopa com Copyright 2014 No part of this publication may be reproduced stored in a search system or transferred in any form whatsoever either electronically or mechanically or by photocopying or recording or in any other way whatsoever without prior written consent from Wopa Constructiebedrijf BV hereinafter in this manual also referred to as Wopa ...

Page 3: ...tion and safety of these operating instructions All persons responsible for assembly installation maintenance and or repair must read and comprehend all these operating instructions The user is responsible for interpretation and use of this manual under all conditions Should you have any doubts or questions regarding the correct interpretation please contact the owner or the supervisor Keep this m...

Page 4: ...e no claims to any other type of loss or costs 2 The warranty is automatically void in case of overdue or poorly implemented maintenance 3 Should you have any doubts regarding maintenance work or should the machine fail to operate correctly contact the supplier 4 The warranty does not apply if the defect is the result of incorrect or negligent use or of maintenance carried out contrary to the inst...

Page 5: ...STALLATION 16 4 1 LOCATION 16 4 2 CONNECT THE MACHINE 16 4 3 PREPARING FOR TRANSPORTATION 16 5 OPERATION 17 5 1 STARTING UP 17 5 2 EMERGENCY STOP 17 5 3 PRODUCTION 18 5 4 HOOK UP THE FRONT LEG 19 6 MAINTENANCE 20 6 1 MAINTENANCE DIAGRAM 20 6 2 CLEAN THE MACHINE 21 6 3 LUBRICATION OF REAR GATE 21 6 4 PARTS 21 7 DISPOSAL AS WASTE 23 8 APPENDIX 24 8 1 LOGBOOK 24 LIJST MET AFBEELDINGEN FIGURE 1 OVERVI...

Page 6: ...es 2006 42 EC Machine Directive 2004 108 EC EMC Directive the following standards were taken into account NEN EN ISO 12100 Safety of machinery Basic definitions general design principles NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN ISO 13849 1 Safety of machinery Parts of the control systems with a safety function Section 1 General design principl...

Page 7: ... of symbols The following symbols are used for all actions that jeopardise the safety of the user and or technician and require caution Attention Hazard High voltage Hazard High temperature Tip Offers quick insight or tips to carry out certain actions more easily and simply ...

Page 8: ...n Type plate On the machine frame Read the user manual Wear safety goggles when operating machine Wear hearing protection when operating machine On the machine frame Warning pictograms for mechanical and electrical hazards On the machine frame Crushing hazard By the rear gate if present ATTENTION Check regularly whether the pictograms and signs are still clearly recognisable and legible Replace if...

Page 9: ...0 to 35 C Noise production 75 dB A Machine dimensions Length 2360 mm Width 1500 mm Height 2350 mm Weight 480 kg Maximum product dimensions Length 3800 mm Width 1500 mm Height 2350 mm Weight 540 kg Electrical connection optional Power supply 1 phase AC National voltage 230 V Fuse required 4 9 A Connected value 0 75 kVA see electrical diagram ...

Page 10: ...y differ from the figures below 2 1 Description of the main components SA0038 FUNCTION The SA0038 was developed especially for dairy cattle hoof trimming and treatment After the cow is strapped in the crush the parts to be treated can be accessed by opening the relevant side gates The main components of the crush are shown in the illustration below Figure 1 Overview SA0038 Main components SA0038 F...

Page 11: ...rt with electric winch in combination with the hind legs 5 4 5 Rear gate This crush is equipped with a spring loaded rear gate After the cow is moved into the crush the rear gate is moved tightly against the back of the animal and locked with a pin The gate is unlocked by pulling the rope on the right hand side of the bar away from the bar The bar must be pressed tightly against the animal during ...

Page 12: ...n only be carried out by a technical expert Figure 2 Overview of the electrical installation the type of hoof trimming crush in the photo may differ from your installation The installation consists of the following components Figure 2 Component Description Section location 1 Power supply cable with plug To connect the machine to the power supply 2 Emergency stop The emergency stop switches off all...

Page 13: ...User manual Treatmentcrush SA0038 Version 24 09 14 Page 13 of 25 Figure 2 Component Description Section location o Hind legs up down o Front legs and hind legs up down ...

Page 14: ...nd in good time as prescribed Where work is to be carried out on the installation it must be disconnected from the power supply the power supply must be locked off and the system must be depressurised There is a risk of trapping when operating driven moving parts It is the operator s responsibility to ensure that the installation is only started up when no parts of his own or other people s bodies...

Page 15: ...ion Only work for which proper training has been received must be carried out This applies both to maintenance activities and normal use The operating personnel must be familiar with all potential situations so that rapid and effective action can be taken in an emergency Where a member of operational staff observes defects or risks or is not in agreement with the safety measures this must be repor...

Page 16: ...ity Failure to follow these may lead to serious injury 4 2 Connect the machine CAUTION Check that the voltage specified on the machine plate matches the mains supply The machine must always be connected to an earthed socket to avoid the risk of fire or electric shocks the earth connection is coded green yellow The electrical installation including the sockets must be connected in accordance with l...

Page 17: ...y stop button must always be pressed in in the event of an emergency All motions will cease following operation of the emergency stop button In order to take the machine back into use after an emergency stop the emergency stop button must first be reset Before resetting the emergency stop button it must be ensured that restarting the moving parts of the machine will not lead to a hazardous situati...

Page 18: ...und the rear leg and raise the leg Process the rear hoof Allow the leg to drop and release it 7 Process a front hoof Attach the front leg with the hook as shown in Figure 3 Turn the winch until the leg is fixed to the block then run the short tension rope past the knee of the front leg and fasten it to the side of the front leg support using the hook Process the front hoof Release the short tensio...

Page 19: ...al Treatmentcrush SA0038 Version 24 09 14 Page 19 of 25 5 4 Hook up the front leg CAUTION To avoid injury to the front leg the rope must be applied correctly see Figure 3 Figure 3 detail of hooking up front leg ...

Page 20: ...1 Maintenance diagram The diagram below shows the maintenance activities to be carried out Activity note Daily weekly Every 100 animals Annually Every 2 years See Section General Check on panic locks and hooks Renew where damage is visible Check ropes and chains Renew where damage is visible Check plugs cables controls and connections Alert a competent fitter where damage is visible Check that the...

Page 21: ... life 6 3 Lubrication of rear gate EXPLANATION The rear gate is slid out with the aid of gas springs fitted to the gate To prevent grease entering the gas springs and causing damage the gate must only be lubricated when it is fully drawn back Figure 4 lubrication of rear gate No What to do Action Result 1 Retract the rear gate Attach the rear leg winch to the rear gate and tighten until the gate i...

Page 22: ...User manual Treatmentcrush SA0038 Version 24 09 14 Page 22 of 25 EXPLANATION Consult the website at www wopa com for information on the available options and the parts available to order ...

Page 23: ...7 Disposal as waste Oil and components must not be disposed of as domestic waste When replacing components or oil or at the end of the machines service life ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner ...

Page 24: ... 1 Logbook The logbook must include the following The annual maintenance work Major replacements and any accidents Modifications Tests on emergency stop buttons and safety features Date Carried out by authority technician Description nature of the activities components replaced ...

Page 25: ...User manual Treatmentcrush SA0038 Version 24 09 14 Page 25 of 25 Date Carried out by authority technician Description nature of the activities components replaced ...

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