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WOOSUNG AUTOMA CO., LTD 

646-16, Seokpo5-Ri, Jangan-Myeon, Hwaseong-Si Kyoungki-Do, KOREA 

 

TEL   

: +82 31 358 9640 

FAX   

: +82 31 358 9644 

http://www.wsautoma.co.kr

 

5. MAINTENANCE 

1) Random inspection 
Check vacuum oil frequently. You need to check whether the oil is brownish, dirty, or contains moisture. 
Also you need to check the oil level always you start up the pump. 
If oil level is lowered you can add oil to proper level. (Near 

HI

If oil has poisoned by any dust or water, you need to change the entire oil. 
Procedure of Oil change is like below. 
①  To change oil, let the pump cool for about 5 minutes. 
②  Drain the contaminated oil completely through the drain plug ( backside of pump ). 
③  Close the drain plug. 
④  Fill the new vacuum oil (MR-200) through the oil filling plug and check the oil level. 
* The pump oil temperature should be typically less than 65 

°

C when operating.   

 
2) Periodic Serviceable Items 
- Vacuum Oil 
Usually the circumstances are very important key of oil

s life so there is no exact solution when you change the oil but 

usually we recommend you need to change the pump

s oil like below. 

Application 

Chang oil within (Hours) 

High Vacuum in Lab environment, or system seldom exposed to the air 

2,500 

High Vacuum in manufacturing environment, often exposed to the air 

1,200 

Vacuum furnace, large gas-exhaust diffusion system, system with booster pump. 

600 

Vacuum drier, vacuum molding, vacuum packing 

200 

Vacuum distillation, low vacuum tank 

120 

Again, we need to mention each system has differences so it is better for user to make own oil change plan. 
 
- Oil Seal and other items 
WSA supports 2 kinds of repair kits for maintain W2V20. 

Minor Repair Kit for W2V20

 is for normal overhaul. Pump consists of various metal and rubber component and some 

component need to change periodically. Please check the list of Repair kit. 

Major Repair Kit of W2V20

 contains vane and other important parts of the pump. Please check the list. 

 
Overhaul is very important for improve pump

s performance and pump

s life time. We recommend user need to overhaul 

once a year. 

Summary of Contents for W2V20

Page 1: ...TOMA CO LTD 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA TEL 82 31 358 9640 FAX 82 31 358 9644 http www wsautoma co kr USER INSTRUCTION for High Vacuum Rotary Vane Pump W2V20 WOOSUNG AUTOMA CO LTD ...

Page 2: ...58 9640 FAX 82 31 358 9644 http www wsautoma co kr CONTENTS 1 Utility of Basic Parts and Specification 2 Inspection 3 Installation 4 Operation 5 Maintenance 6 Trouble Shooting 7 Dimension of W2V20 8 Development figure 9 Bill of Material 10 Service Kit 11 Technical Support and Contact Information ...

Page 3: ...7 X 10 2 Pa Ultimate Pressure Gas Ballast Open 5X10 2 torr 6 7 Pa Standard 220VAC 1Ф 50 60Hz Option 220VAC 380VAC 3Ф 50 60Hz Power Input Customer s Request Voltage Frequency and Phase Full Load Power 0 4 kW 0 5 HP Motor Speed 1700 rpm Standard NW25 Option I Hose Nipple Ф12 OD Ф16 OD or Ф26 OD Inlet and Outlet Option II Screw Nipple 3 8 Female Oil Capacity 600 cc 0 6ℓ Weight 21 Kg Ambient Operation...

Page 4: ...er of Terminal box You can see there is 6 cords connected W2V20 s motor is 3 phase one You need to connect 3 external cords to the pump By referencing the Terminal box cover you can connect the pump to power After finishing connection please do not connect the pump to the system and check the electronic connection is proper or not If the connection is wrong motor will operate opposite and you need...

Page 5: ...re very important key of oil s life so there is no exact solution when you change the oil but usually we recommend you need to change the pump s oil like below Application Chang oil within Hours High Vacuum in Lab environment or system seldom exposed to the air 2 500 High Vacuum in manufacturing environment often exposed to the air 1 200 Vacuum furnace large gas exhaust diffusion system system wit...

Page 6: ...place open windings Noise and hot pump Any Foreign materials inside the exhaust valve Leakage in the system If leakage valve is open All the valves in the vacuum line Remove the foreign materials Fix the leakage Close the valve Close if found open Vacuum Drops get worse Low oil level Leakage on the device connection Moisture content of oil Oil regulator If Gas Ballast is open Add Oil Close the int...

Page 7: ...WOOSUNG AUTOMA CO LTD 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA TEL 82 31 358 9640 FAX 82 31 358 9644 http www wsautoma co kr 7 Dimension of W2V20 ...

Page 8: ...WOOSUNG AUTOMA CO LTD 646 16 Seokpo5 Ri Jangan Myeon Hwaseong Si Kyoungki Do KOREA TEL 82 31 358 9640 FAX 82 31 358 9644 http www wsautoma co kr 8 Development Figure ...

Page 9: ...ON PAD STRAP PRESS 1 12 W2V0016 OIL SUCTION PAD FELT 1 13 W2V0017 MAIN PLATE BADY DIECAST 1 14 W2V0018 BASE PLAT MOUNTING BOLT M6X15 4 15 W2V0019 BASE PLATE DIECAST 1 16 W2V0020 O RING P 20 1 17 W2V0021 OIL SEAL VITON 22X32X7 1 18 W2V0022 O RING G 45 1 19 W2V0023 01 SEAL HOUSING DIECAST 1 20 W2V0023 02 HOUSING FIXING BOLT M4X10 PLATE 3 21 W2V0024 SPRING WASHER Φ6 3 22 W2V0025 1ST STATOR FIXING BOL...

Page 10: ...DOW 34X122X3 1 49 W2V0054 OIL LEVEL BACK PLATE DIECAST 1 50 W2V0055 OIL DRAIN PLUG M 10 1 51 W2V0056 O RING AN 109 1 52 W2V0057 NAME PLATE STICKER 1 53 W2V0058 OIL LEVEL BACK PLATE FIXING BOLT M3 5X11 10 54 W2V0060 O RING Φ20XΦ30X2 5T 1 55 W2V0061 O RING Φ20XΦ30X2 6T 1 56 W2V0062 OIL FILLING PLUG M 24 1 57 W2V0063 EXHAUST ASSEMBLY NW 25 1 58 W2V0064 EXHAUST ASSEMBLY CAP NW 25 CAP 1 59 W2V0065 O RI...

Page 11: ...OIL BAFFLE 52X66X1 2T 1 87 W2V0093 1ST VALVE OIL BAFFLE FIXING BOLT M4X8 2 88 W2V0094 O RING P 6 2 89 W2V0095 CHECK VALVE SEAT Φ5 7X10 1 90 W2V0096 DISTRIBUTER BALL Φ4 1 91 W2V0097 DISTRIBUTER BODY DLECAST 1 92 W2V0098 DISTRIBUTER VALVE Φ45 1 93 W2V0099 DISTRIBUTER SPACER DICAST 1 94 W2V0100 DISTRIBUTER WEIGHT Φ44X4 7T 1 95 W2V0101 DISTRIBUTER WEIGHT SPRING Φ0 6X9 5X10X17 1 96 W2V0102 01 DISTRIBUT...

Page 12: ...NT NBR 1 118 W2V0123 FAN DIECAST 1 119 W2V0124 MOTOR PLATE GUIDE PIN Φ6X13 2 120 W2V0125 HANDLE DIECAST 1 121 W2V0126 HANDLE FIXING BOLT M6X20 2 122 W2V0127 MOTOR BODY FIXING BOLT M6X35 4 123 W2V0128 O RING AN 048 1 124 W2V0129 TERMINAL BOX FIXING BOLT M5X15 2 125 W2V0132 3P TERMINAL 3P 20A 1 126 W2V0133 COVER FIXING BOLT M4X8 4 127 W2V0134 NAME PLATE STICKER 1 128 W2V0135 TERMINAL BOX COVER DIECA...

Page 13: ...jor W2V0079 2ND STAGE VALVE 1 Φ14 5X7 Minor and Major W2V0086 1ST VALVE 1 35X43X2T Minor and Major W2V0094 O RING 2 P 6 Minor and Major W2V0098 DISTRIBUTOR VALVE 1 Φ45 Minor and Major W2V0104 O RING 1 AN 109 Minor and Major W2V0113 O RING 1 P 30 Minor and Major W2V0119 O RING 1 G 35 Minor and Major W2V0120 1 O RING 2 S 18 Minor and Major Until Here for Minor Kit W2V0034 1ST STAGE BLADE 2 32X42X6T ...

Page 14: ...ngki Do KOREA TEL 82 31 358 9640 FAX 82 31 358 9644 http www wsautoma co kr 11 Technical Support and Contact Information WooSung Automa Co Ltd TEL 82 31 358 9640 FAX 82 31 358 9644 Email jaharang wsautoma co kr Email2 webmaster wsautoma co kr URL http www wsautoma co kr ...

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