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Summary of Contents for Shop Fox W1683

Page 1: ...2 On Line Technical Support tech support woodstockint com COPYRIGHT April 2002 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITT...

Page 2: ...ntory list from the Model W1683 but exchange the parts below for the knife setting jig Torx T Handle Wrench 1 Flat Head Torx Screws 20 Torx Bits T20 10 Indexable Carbide Inserts 5 REPLACING or ROTATIN...

Page 3: ...cement Parts REF PART DESCRIPTION 3 X1718003 SPIRAL CUTTERHEAD 17 X1718017 MOTOR PULLEY 110 X1718110 INDEXABLE CARBIDE INSERT 111 XPFH15M FLAT HD TRX T20 M6 1 X 16 115 X1718115 TORX BIT T20 116 X17181...

Page 4: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Page 5: ...4 ADJUSTMENTS 13 LOCATION OF CONTROLS 13 MOVING BED ROLLERS 14 TABLE 14 16 CHECKING KNIVES 17 KNIFE ADJUSTMENT 18 19 FEED ROLLERS CHIPBREAKER PRESSURE BAR 20 21 CHIP DEFLECTOR 22 ANTI KICKBACK PAWLS 2...

Page 6: ...essary for safety ease of assembly practical use and durability of this product be included If you should have any comments regarding this manual please contact us at Woodstock International Inc P O B...

Page 7: ...ars and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not w...

Page 8: ...flame environments Airborne dust particles could cause an explosion and severe fire hazard 6 Ensure all guards are securely in place and in working condition 7 Make sure switch is in the OFF position...

Page 9: ...nes near pilot lights and or open flames creates a high risk if dust is dispersed in the area Dust particles and an ignition source may cause an explosion Do not operate the machine in high risk areas...

Page 10: ...ce better final results 7 Never process any material through the planer other than wood This planer is designed for wood only 8 Always take multiple light cuts rather than excessively deep cuts 9 Neve...

Page 11: ...talled and grounded properly An adapter with a grounding wire does not guarantee the machine will be grounded A ground source must be verified The motor supplied with your new planer is rated at 5 H P...

Page 12: ...10mm Combo Wrench 1 12mm 14mm Combo Wrench 1 17mm 19mm Combo Wrench ASSEMBLY Figure 2 Parts that need to be assembled Overview Do not connect the machine to power at this time The machine must remain...

Page 13: ...r shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjusting or operati...

Page 14: ...and washers from the hardware bag 3 The end outside roller is fixed in place Place a straightedge flat across the table and across the rollers as shown in Figure 3 Adjust the end roller so it is flush...

Page 15: ...d tighten the hex nut to keep it locked in place Dust Hood The dust hood included should only be installed if you plan on hooking your planer up to a dust collection system To install the dust hood 1...

Page 16: ...nual then install an appropriate plug to the power wire Knife Setting Jig We have provided a jig to make the knife setting process easy and quick Please refer to Figure 7 for jig component identificat...

Page 17: ...er during the life of the machine it will necessary to make these adjustments yourself Many of these adjustments require the use of an indicating tool such as a dial indicator or a Rotacator to achiev...

Page 18: ...critical adjustments made on your new planer are dependent on the table being parallel to the cutterhead body Because of this relationship checking the table is the first step to setting up an accurat...

Page 19: ...head casting as shown in Figure 11 6 Remove the block and place it between the middle rear of the head casting and the table If there is a gap or it will not fit under the head casting measure the dif...

Page 20: ...ts clockwise lowers the table and moving them counter clockwise raises the table Each tooth on the corner sprockets equals 016 of vertical movement when the cogs are turned see illustration in Figure...

Page 21: ...s shown in Figure 15 so you have access to the top of the cutterhead 2 Remove the V belt cover from the left hand side of the planer facing front 3 Using the V belt to rotate the cutterhead turn the c...

Page 22: ...nd so that the center of the jig pushes down on the knife similar to Figure 16 Make sure equal pressure is placed on both ends of the jig and that the jig is parallel with the cutterhead 4 Tighten the...

Page 23: ...quence Make sure you only snug the gib bolts enough to hold the knife in place You will tighten them more later 2 Rotate the cutterhead and repeat knife adjustments and step 1 tightening until you hav...

Page 24: ...er To adjust the feed rollers the chip breaker and the pressure bar 1 Unplug the machine from the power source 2 You will need two boards that are the same height and are long enough to span the entir...

Page 25: ...The feed rollers the chipbreaker and the pressure bar should all move freely with the table If they do not make sure that they are all resting evenly on the boards at this current position 11 Lock th...

Page 26: ...ge Rotate the cutterhead with the V belt pulley and make sure there is enough clearance between all the knives and the chip deflector 3 Re tighten the mounting bolts and replace the top cover The Mode...

Page 27: ...rely touches the outfeed roller 3 Look at the current table height on the scale Raise the table up 1mm using the scale as a gauge This will move the outfeed roller up approximately 040 4 Loosen tensio...

Page 28: ...stock Rough stock will plane better when the rollers are higher and smooth stock will have less snipe when the rollers are lower To adjust the table roller height 1 Place a good straightedge across t...

Page 29: ...d and corrected before operating the machine further DO NOT investigate problems or adjust the planer while it is running or plugged into power Always wear safety glasses when operating this machine T...

Page 30: ...sharp edges of the knives This will cause unsatisfactory results in future operations Plane ONLY natural wood fiber Never plane wood composites such as particle board plywood or MDF Never plane lamin...

Page 31: ...ner will help this situation Wavy Surface Usually caused by poor knife height adjustment Appears when one knife is taking deeper cuts than the others Can be fixed by resetting the knives to a toleranc...

Page 32: ...der Rotacator A rotating dial indicator on a magnetic base Shown in Figures 34 and 35 this handy device allows you to set your table within 001 from being parallel with the cutterhead The Rotacator is...

Page 33: ...necessary to clean the internal parts with more than compressed air To do this remove the covers and clean the internal parts with a citrus cleaner or mineral spirits and a stiff wire brush or steel...

Page 34: ...r box drain and fill plugs Refill with 80 90w gear oil The oil level should reach the top of the filler plug port After the initial change inspect fluid levels periodically and change yearly If your p...

Page 35: ...r tighten the check nuts too much pressure at the wrong angle may break the motor mount casting ears Pulley Alignment The V belt pulleys should be properly aligned with each other to prevent premature...

Page 36: ...Switch L Z Type Disconnect power from machine before performing any electrical service Failure to do this will result in a shock hazard leading to injury R 1 L1 S 3 L2 T 5 L3 U 2 T1 V 4 T2 W 6 T3 B A...

Page 37: ...g or loose 2 Motor fan is hitting the cover 3 V belt is defective 1 Excessive depth of cut 2 Knives are dull 1 Depth of cut too shallow 1 Too much spring tension on feed roller 1 Long or heavy board s...

Page 38: ...most safety measures are generally universal we remind you that each workshop is different and safety rules should be considered as they apply to your specific situation We recommend you keep this ma...

Page 39: ...68 67 35 61 60 58 58 57 57 38 37 56 107 95 95 107 100 101 102 103 105 104 59 54 55 37 38 15 23 80 80 83 85 84 85 15 23 38 37 24 25 23 22 17 23 42 19 20 19 20 40 34 18 20 19 32 39 19 69 109 87 92 93 86...

Page 40: ...LIMITER 53 XPFH02M FLT HD SCR M6 1 0 X 12 54 X1683054 UPPER COVER 55 X1683055 GASKET REF PART DESCRIPTION 56 X1683056 DUST HOOD 57 X1683057 ROLLER STAND 58 X1683058 ROLLER 59 XPSB01M CAP SCREW M6 1 0...

Page 41: ...210 212 211 211 207 206 202 203 204 203 208 209 205 215 216 217 209 SPACE A G E B E A R I N G C O 6 2 0 1 T R SPACE A G E B E A R I N G C O 6 2 0 1 T R SPACE A G E B E A R I N G C O 6 2 0 1 T R SPACE...

Page 42: ...330 328 304 303 307 305 303 307 305 307 305 313 314 316 317 318 326 327 326 327 316 317 318 314 313 319 320 321 323 324 302 301 325 315 331 332 333 334 S P A C E A G E B E A R I N G C O 6202Z Z S P A...

Page 43: ...39 415 413 414 419 407 406 409 410 409 408 404 408 404 406 405 412 411 409 409 410 403 402 401 418 417 402 403 406...

Page 44: ...XPK08M KEY 5 X 5 X 16 316 X1683316 SPROCKET 317 X1683317 WASHER 318 XPN08M HEX NUT M10 1 25 319 XPW01M FLAT WASHER 8MM 320 XPB07M HEX BOLT M8 1 25 X 25 321 X1683321 BRACKET W SHAFT 323 X1683323 SPROCK...

Page 45: ...612 608 609 611 610 607 614 602 603 603 603 602 602 616 617 613 605 605 618 601 604 606 615 E N D U RING BEAR I N G C O 6 2 0 4 Z Z E N D U RING BEAR I N G C O 6 2 0 1 Z Z E N D U RING BEAR I N G C O...

Page 46: ...O FLK I 8 E K EJ FE I O JGIF B K O 8 E C EBJ OGJ9 D 8G J I N D O OGN D C8K N8J I DD I G8IK J I GK FE O 8I 9FO O F C J 8C OG 98CC 9 8I E O 8I OGJ9 D 8G J I N D O O JG 8C N8J I O OGJ9 D 8G J I N D O OG...

Page 47: ...______________________ __________________________________________________________ 1 Where did you purchase your Shop Fox machine __________________________________________________________ 2 How did yo...

Page 48: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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